High-precision extruding machine for extruding aluminum profile of automobile seat

Abstract

The utility model relates to the technical field of extruders, and discloses a high-precision extruder for extruding an aluminum profile of an automobile seat, the high-precision extruder comprises a shell, an upper die and a lower die, two sides of the shell are fixedly connected with cooling assemblies, each cooling assembly comprises a mounting block, and one side of each mounting block is in bolted connection with two connecting plates; a plurality of sliding blocks are slidably connected to inner cavities of the two connecting plates, through holes are formed in one sides of the mounting blocks, spraying pipes are slidably connected to inner cavities of the sliding blocks, limiting discs are fixedly connected to the surfaces of the spraying pipes, first springs sleeve the faces, opposite to the limiting discs, of the sliding blocks, and the spraying pipes extend to the inner cavities of the mounting blocks through the through holes; a plurality of air inlet holes are formed in the surface of the spray pipe, the spray pipe is pulled to be separated from the inner cavity of the mounting block and is driven by the sliding block to move to a proper position, operation is easy, convenient and flexible, the combined design of the limiting disc and the spring ensures the sealing performance of the through hole in the moving process of the spray pipe, and air leakage is avoided; and the reliability and the safety of the equipment are further improved.

Description

Technical Field

[0001] This utility model relates to the field of extrusion press technology, specifically a high-precision extrusion press for extruding aluminum profiles for automotive seats. Background Technology

[0002] An extrusion press for automotive seat aluminum profile extrusion is a device specifically designed to shape aluminum alloy materials into specific forms through an extrusion process. This type of extrusion press is primarily used to produce complex profiles required for automotive seats, which typically have high precision and unique cross-sectional shapes.

[0003] Chinese Patent Publication No. (CN221018030U) discloses an aluminum profile extrusion device, including a mold frame. A bottom mold is installed at the bottom of the mold frame, and an installation plate is provided directly above the bottom mold. A cooling mechanism is provided on the top and one side of the installation plate. The cooling mechanism includes a water tank, a spiral tube inserted and fixed in the water tank, a blower inserted into one end of the spiral tube, a flexible tube inserted into the other end of the spiral tube, a T-shaped pipe inserted into one end of the flexible tube, connecting bends inserted into both ends of the T-shaped pipe, and connecting shells provided on both sides of the T-shaped pipe.

[0004] Existing nozzle designs have certain limitations. The nozzles are fixedly connected, making it impossible to increase or decrease the number of nozzles according to actual usage needs, or to flexibly adjust the position of the nozzles. This fixed setting may cause inconvenience in actual operation, especially when different production process requirements or mold size changes occur, as effective cooling cannot be achieved in a timely manner, affecting production efficiency and the quality of finished products.

[0005] In view of this, the present invention solves the above-mentioned technical problems by proposing a high-precision extrusion press for extruding aluminum profiles for automotive seats. Utility Model Content

[0006] To address the shortcomings of the aforementioned background technology, this utility model provides a technical solution for a high-precision extrusion press for aluminum profile extrusion in automotive seats. The ingeniously designed nozzle position adjustment mechanism allows the nozzle to be pulled out of the mounting block's inner cavity and moved to the appropriate position under the action of a slider. This design is simple and flexible. The combination of the limiting plate and spring ensures the sealing of the through-hole during nozzle movement, preventing gas leakage and further improving the reliability and safety of the equipment. Furthermore, the nozzle disassembly and replacement design is simple; only the limiting plate needs to be removed to add, remove, or replace the nozzle in the sealing assembly. This design reduces the difficulty and cost of equipment maintenance, improving its maintainability and service life.

[0007] This utility model provides the following technical solution: a high-precision extrusion press for extruding aluminum profiles for automotive seats, comprising a housing, an upper die, and a lower die. Cooling components are fixedly connected to both sides of the housing. Each cooling component includes a mounting block. Two connecting plates are bolted to one side of the mounting block. Multiple sliding blocks are slidably connected to the inner cavities of the two connecting plates. A through hole is provided on one side of the mounting block. A nozzle is slidably connected to the inner cavity of the sliding block. A limiting plate is fixedly connected to the surface of the nozzle. A first spring is fitted onto the opposite surface of the sliding block and the limiting plate. The nozzle extends into the inner cavity of the mounting block through the through hole. Multiple air inlets are provided on the surface of the nozzle.

[0008] As a preferred technical solution of this utility model, the inner cavity of the mounting block is provided with multiple sealing components. Each sealing component includes two guide posts, and a sealing plate is slidably connected to the surfaces of the two guide posts. A second spring is fitted onto the opposite surface of the sealing plate and the guide post, and the sealing plate corresponds to the position of the through hole.

[0009] As a preferred embodiment of this utility model, both connecting plates are L-shaped, the sliding block is I-shaped, and the front and rear surfaces of the two connecting plates are bolted together to a limit plate.

[0010] As a preferred technical solution of this utility model, a threaded hole is provided on the other side of the mounting block, and an air pipe connector is threadedly connected to the inner cavity of the threaded hole. Reserved holes are provided on both sides of the housing, and the positions of the reserved holes correspond to the positions of the air pipe connectors.

[0011] As a preferred embodiment of this utility model, a cylinder is fixedly connected to the top of the housing, and one end of the cylinder telescopic rod is bolted to the top of the upper mold.

[0012] As a preferred technical solution of this utility model, buffer pillars are fixedly connected to the four corners of the bottom of the upper mold, and buffer holes are opened at the four corners of the top of the lower mold, with the positions of the buffer holes corresponding to the positions of the buffer pillars.

[0013] In a preferred embodiment of this invention, the outer diameter of the nozzle is equal to the inner diameter of the through hole, and the outer diameter of the sealing plate is greater than the inner diameter of the through hole.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The nozzle position adjustment mechanism of this utility model is ingeniously designed. By pulling the nozzle out of the inner cavity of the mounting block, it moves to the appropriate position under the action of the slider. The operation is simple and flexible. The combination design of the limiting plate and the spring ensures the sealing of the through hole during the movement of the nozzle, avoids gas leakage, and further improves the reliability and safety of the equipment.

[0016] 2. The nozzle of this utility model is designed for easy disassembly and replacement. Only the limiting plate needs to be removed to add, remove or replace the nozzle of the sealing assembly. This design reduces the maintenance difficulty and cost of the equipment and improves the maintainability and service life of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the cooling component structure of this utility model;

[0019] Figure 3 This is a cross-sectional view of the present invention;

[0020] Figure 4 This is a partially enlarged view of the present invention;

[0021] Figure 5 This is an exploded view of the present invention.

[0022] In the diagram: 1. Shell; 101. Upper mold; 102. Lower mold; 2. Mounting block; 201. Connecting plate; 202. Sliding block; 203. Through hole; 204. Nozzle; 205. Limiting plate; 206. First spring; 207. Air inlet; 3. Guide post; 301. Sealing plate; 302. Second spring; 4. Limiting plate; 5. Air pipe connector; 501. Reserved hole; 6. Cylinder; 7. Buffer post; 701. Buffer hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5As shown, a high-precision extrusion press for extruding aluminum profiles for automotive seats includes a housing 1, an upper die 101, and a lower die 102. Cooling components are fixedly connected to both sides of the housing 1. Each cooling component includes a mounting block 2. Two connecting plates 201 are bolted to one side of the mounting block 2. Multiple sliding blocks 202 are slidably connected to the inner cavities of the two connecting plates 201. A through hole 203 is provided on one side of the mounting block 2. A nozzle 204 is slidably connected to the inner cavity of the sliding block 202. A limiting plate 205 is fixedly connected to the surface of the nozzle 204. A first spring 206 is fitted onto the opposite surfaces of the sliding block 202 and the limiting plate 205. The nozzle 204 extends through the through hole 203 into the inner cavity of the mounting block 2. Multiple air inlets 207 are provided on the surface of the nozzle 204. Multiple sealing components are provided in the inner cavity of the mounting block 2. Each sealing component includes two guide pillars 3. Sealing plates 301 are slidably connected to the surfaces of the two guide pillars 3. The sealing plates 301 and the guide pillars... The opposite side of the 3 is fitted with a second spring 302. The sealing plate 301 is positioned corresponding to the through hole 203. Both connecting plates 201 are L-shaped. The sliding block 202 is I-shaped. The front and rear surfaces of the two connecting plates 201 are bolted together with a limit plate 4. A threaded hole is opened on the other side of the mounting block 2. The inner cavity of the threaded hole is threaded with an air pipe connector 5. Both sides of the housing 1 are provided with reserved holes 501. The position of the reserved holes 501 corresponds to the position of the air pipe connector 5. A cylinder 6 is fixedly connected to the top of the housing 1. One end of the telescopic rod of the cylinder 6 is bolted to the top of the upper mold 101. Buffer columns 7 are fixedly connected to the four corners of the bottom of the upper mold 101. Buffer holes 701 are opened at the four corners of the top of the lower mold 102. The position of the buffer holes 701 corresponds to the position of the buffer columns 7. The outer diameter of the nozzle 204 is equal to the inner diameter of the through hole 203. The outer diameter of the sealing plate 301 is greater than the inner diameter of the through hole 203.

[0025] Before using the device, one end of the external air source pipe should be accurately connected to the pipe connector 5 through the reserved hole 501. During the connection process, it is necessary to ensure that the pipe and the pipe connector 5 fit tightly to avoid air leakage.

[0026] Next, prepare the aluminum profile to be processed and slowly place it on top of the lower mold 102. After placement, gently press the aluminum profile to check whether it is in full contact with the lower mold 102 and whether there is any shaking or tilting.

[0027] After confirming that the aluminum profile is properly placed, cylinder 6 is started. After cylinder 6 is started, its telescopic rod will drive the upper mold 101 to move downward according to the set speed and stroke. When the aluminum profile comes into contact with the upper mold 101, it will feel a certain pressure. At this time, cylinder 6 will continue to apply pressure, so that the upper mold 101 will extrude and form the aluminum profile.

[0028] At the moment the upper mold 101 and the lower mold 102 close, the buffer pillar 7 enters the inner cavity of the buffer hole 701. The head of the buffer pillar 7 is designed with a smooth arc shape so that it can be smoothly inserted into the buffer hole 701. The inner wall of the buffer hole 701 is made of damping sheet. When the buffer pillar 7 enters, it will rub against the damping sheet, thereby effectively reducing the buffering force during mold closing. This buffering effect can reduce the impact force between molds, extend the service life of the mold, and improve the forming quality of aluminum profiles, avoiding defects on the surface of aluminum profiles due to excessive impact force.

[0029] After the stamping is completed, the telescopic rod of cylinder 6 will drive the upper mold 101 to move upward and return to the initial position. After cylinder 6 is reset, the external air source is started and the air source valve is opened.

[0030] Gas enters the inner cavity of mounting block 2 at a stable pressure through air pipe and air pipe connector 5. The gas entering the inner cavity of mounting block 2 will enter the inner cavity of nozzle 204 through air inlet 207, and spray the gas out in a cone shape, so that the gas can evenly cover the surface of the formed aluminum profile and effectively cool it.

[0031] When the position of the nozzle 204 needs to be adjusted, hold the nozzle 204 with your hand and apply a uniform pulling force so that the surface of the nozzle 204 is separated from the inner cavity of the mounting block 2 through the through hole 203. When the nozzle 204 moves, it will drive the limiting plate 205 to move. The limiting plate 205 will gradually compress the first spring 206. When the surface of the nozzle 204 is completely separated from the inner cavity of the mounting block 2, since the sealing plate 301 is no longer squeezed by one end of the nozzle 204, under the action of the second spring 302, the sealing plate 301 will move on the surface of the two guide posts 3. The sealing plate 301 will quickly seal the through hole 203 to prevent gas from leaking through the through hole 203.

[0032] At this point, pushing the sliding block 202 will cause the nozzle 204 to move along a preset track. When pushing the sliding block 202, and with one end of the nozzle 204 aligned with the through hole 203, releasing the nozzle 204 will cause it to automatically move upward under the action of the first spring 206. The first spring 206 will quickly release its elastic potential energy, pushing the nozzle 204 upward. The nozzle 204 will then press against the sealing plate 301 through the through hole 203, causing the sealing plate 301 to move upward and press against the second spring 302. This continues until the air inlet 207 on the surface of the nozzle 204 is inside the cavity of the mounting block 2, at which point the nozzle 204 returns to its normal working state.

[0033] Using the above method, when it is necessary to add or remove sealing components, first use appropriate tools to remove the two bolted limit plates 4. After disassembly, add or remove sealing components according to actual needs. If a sealing component needs to be added, ensure that the new sealing component is consistent with the original sealing component in specifications and that the installation direction is correct. After installation, reinstall the limit plates 4 and tighten the bolts with tools to ensure that the limit plates 4 are securely installed.

[0034] When it is necessary to replace the nozzle 204, first remove the sealing assembly, then slowly pull the nozzle 204 out of the inner cavity of the sliding block 202, and then insert the nozzle 204 to be replaced back into the inner cavity of the sliding block 202, ensuring that the nozzle 204 and the sliding block 202 fit tightly. Finally, reconnect it to the two connecting plates 201, and use bolts or clips to fix the connecting plates 201 in place, ensuring that the connection is firm.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Additionally, in the accompanying drawings of this utility model, the fill patterns are merely for distinguishing layers and do not constitute any other limitation.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-precision extrusion press for extruding aluminum profiles for automotive seats, including: A housing (1), an upper mold (101), and a lower mold (102); characterized in that: both sides of the housing (1) are fixedly connected to a cooling component, the cooling component includes a mounting block (2), one side of the mounting block (2) is bolted to two connecting plates (201), the inner cavity of the two connecting plates (201) is slidably connected to multiple sliding blocks (202), one side of the mounting block (2) is provided with a through hole (203), the inner cavity of the sliding block (202) is slidably connected to a nozzle (204), the surface of the nozzle (204) is fixedly connected to a limiting plate (205), the opposite surface of the sliding block (202) and the limiting plate (205) is fitted with a first spring (206), the nozzle (204) extends to the inner cavity of the mounting block (2) through the through hole (203), and the surface of the nozzle (204) is provided with multiple air inlets (207).

2. The high-precision extrusion press for aluminum profile extrusion for automotive seats according to claim 1, characterized in that: The inner cavity of the mounting block (2) is provided with multiple sealing components. The sealing components include two guide posts (3). The surfaces of the two guide posts (3) are slidably connected with sealing plates (301). The opposite surfaces of the sealing plates (301) and the guide posts (3) are fitted with second springs (302). The sealing plates (301) are positioned corresponding to the through holes (203).

3. The high-precision extrusion press for aluminum profile extrusion for automotive seats according to claim 1, characterized in that: Both connecting plates (201) are L-shaped, the sliding block (202) is I-shaped, and the front and rear surfaces of the two connecting plates (201) are bolted together to a limit plate (4).

4. The high-precision extrusion press for aluminum profile extrusion for automotive seats according to claim 1, characterized in that: The mounting block (2) has a threaded hole on the other side, and the inner cavity of the threaded hole is threaded with an air pipe connector (5). Both sides of the housing (1) have reserved holes (501), and the position of the reserved holes (501) corresponds to the position of the air pipe connector (5).

5. The high-precision extrusion press for aluminum profile extrusion for automotive seats according to claim 1, characterized in that: A cylinder (6) is fixedly connected to the top of the housing (1), and one end of the telescopic rod of the cylinder (6) is bolted to the top of the upper mold (101).

6. The high-precision extrusion press for aluminum profile extrusion for automotive seats according to claim 1, characterized in that: The upper mold (101) has buffer pillars (7) fixedly connected at the four corners of its bottom, and the lower mold (102) has buffer holes (701) at the four corners of its top. The positions of the buffer holes (701) correspond to the positions of the buffer pillars (7).

7. The high-precision extrusion press for aluminum profile extrusion for automotive seats according to claim 2, characterized in that: The outer diameter of the nozzle (204) is equal to the inner diameter of the through hole (203), and the outer diameter of the sealing plate (301) is greater than the inner diameter of the through hole (203).

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