Bonding and cutting device for steel wire rope conveying belt

Abstract

The utility model relates to the technical field of steel wire rope conveying belts, and discloses a steel wire rope conveying belt bonding and cutting device which is mainly composed of a workbench, a material clamping mechanism and a material cutting mechanism, the material clamping mechanism controls a clamping plate to clamp materials through a small hydraulic cylinder, and a second electric control telescopic column retracts to straighten the materials. A first electric control telescopic column adjusts the cutting height, after cutting is completed, a first telescopic frame and a second telescopic frame are used for driving a partition blade to cut off excess materials, efficient clamping and straightening cutting are achieved, the cutting efficiency is improved, a material cutting mechanism comprises a moving groove, an electric control sliding rail, a top electric control sliding way and other assemblies, transverse and longitudinal movement and the cutting height can be controlled through a set program, and the cutting efficiency is improved. Compared with the prior art, the device solves the problems that the material clamping force is difficult to control, the cutting surface is uneven, the efficiency is low, the excess material cutting error is large and the like, the overall production efficiency is greatly improved, and the efficient production requirement is met.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope conveyor belt technology, specifically a steel wire rope conveyor belt bonding and cutting device. Background Technology

[0002] Steel wire rope conveyor belts are rubber conveyor belts with steel wire as the skeleton. They have the advantages of high tensile strength, good impact resistance, long service life, low elongation, good troughing properties, and good flexural resistance. They are suitable for conveying materials over long distances, with large ranges, and at high speeds. This product is composed of core rubber, steel wire rope, cover layer, and edge rubber.

[0003] According to a patent application published on the internet (authorization announcement number: CN211220913U), "This utility model discloses a steel wire rope conveyor belt bonding and cutting device, specifically in the field of cutting and processing equipment. It includes a cutting worktable and a collection box. The top of the collection box has a collection groove. Conveyor support rods are fixedly installed on both sides of the top of the cutting worktable. Support rods are fixedly installed on both sides of the top of the collection box. Shock-absorbing pads are fixedly fitted on the top of the support rods. Welding rods are welded to both sides of the cutting worktable. This utility model, by setting an anti-slip device, prevents the steel wire rope conveyor belt from slipping during cutting. In general cutting, the steel wire rope conveyor belt needs to be placed on the worktable before machine cutting. Since cutting requires cutting a single point on the conveyor belt, the anti-slip device fixes both sides of the conveyor belt while the cutting gear is working. This avoids the problem of conveyor belt slippage during cutting and solves the problem of cutting efficiency, thus ensuring stability during cutting and improving cutting efficiency."

[0004] Based on the above, the applicant believes the following deficiencies exist:

[0005] Existing material processing equipment has many shortcomings. In terms of material clamping, the automatic mechanism is missing or rudimentary, making it difficult to control the force, affecting accuracy and easily damaging the material. During cutting, the material cannot be straightened, resulting in an uneven cutting surface, low efficiency, and difficulty in flexibly adjusting the height. After cutting, the excess material needs to be manually removed, which has large errors, is time-consuming, and the overall process is cumbersome, making it difficult to meet the needs of high-efficiency production. Utility Model Content

[0006] The purpose of this invention is to provide a wire rope conveyor belt bonding and cutting device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a wire rope conveyor belt bonding and cutting device, including a workbench, a material clamping mechanism and a material cutting mechanism provided on the surface of the workbench;

[0008] The material clamping mechanism includes a fixed base, which is fixedly connected to the left and right ends of the workbench. A first electrically controlled telescopic column is fixedly connected to the top of the fixed base. A top block is fixedly connected to the top of the first electrically controlled telescopic column. A second electrically controlled telescopic column is fixedly connected to the inner end of the top block. A clamping frame is fixedly connected to the inner end of the second electrically controlled telescopic column. Small hydraulic cylinders are installed at the center of the top and bottom of the clamping frame. Clamping plates are installed inside the small hydraulic cylinders. A first telescopic frame is fixedly connected to the inner end of the top of the top block. A connecting plate is fixedly connected to the top of the first telescopic frame. A second telescopic frame is fixedly connected to the inner end of the connecting plate. A tool holder is fixedly connected to the inner end of the second telescopic frame. The bottom of the tool holder is fixedly... The device is equipped with a fixed-connection partition blade. The material is placed inside the clamping frame, and the clamping plate is controlled by a small hydraulic cylinder to clamp the material. When cutting is required, the material is straightened by the retraction of the second electrically controlled telescopic column, facilitating the material cutting mechanism. The material is then moved to the appropriate cutting height by the first electrically controlled telescopic column to begin operation. After cutting, the blade holder and partition blade are moved to the clamping position by the first and second telescopic frames to remove excess material. The operator can then remove the cut material. This mechanism enables efficient material clamping, and the material can be cut while remaining straight, resulting in high overall cutting efficiency and effectively improving the overall efficiency of the device.

[0009] Preferably, the clamping plate is disposed inside the clamping frame, and the material clamping mechanism is provided in two sets, which are symmetrically distributed at the left and right ends of the worktable.

[0010] Preferably, the second telescopic frame is fixedly connected to the end of the connecting plate away from the first telescopic frame, and the knife holder is fixedly connected to the end of the second telescopic frame away from the connecting plate.

[0011] Preferably, the material cutting mechanism includes a moving groove, which is located at the front and rear ends of the top of the worktable. A base is fixedly connected to the left and right ends of the bottom of the moving groove. An electrically controlled slide rail is installed inside the base. A slider is slidably connected to the surface of the electrically controlled slide rail. A fixed frame is fixedly connected to the top of the slider. A main support is fixedly connected to the top of the fixed frame. A top electrically controlled slide rail is installed on the top inner side of the main support. A slide rail controller is installed on the top of the main support. A sliding block is slidably connected inside the top electrically controlled slide rail. A control box is fixedly connected to the left and right ends of the sliding block. A lifting column is fixedly connected to the bottom of the sliding block. A tool holder connecting block is fixedly connected to the tool holder, and a tool holder is fixedly connected to the front of the tool holder. The tool holder is equipped with a cutting blade. After the material is processed by the material clamping mechanism, it can be cut by the material cutting mechanism. The horizontal movement of the top component can be controlled by the electric control slide rail, and the vertical movement of the component can be controlled by the top electric control slide, the first telescopic frame and the sliding block. The cutting height of the cutting blade can be changed by the lifting column. By implementing the set program, the material cutting mechanism works to cut the material into appropriate sizes in an orderly manner. The setting of this mechanism can realize fully automatic cutting work and further improve the overall production efficiency.

[0012] Preferably, the fixing frame extends through the inside of the moving groove, and the top electrically controlled slide is controlled by a slide controller.

[0013] Preferably, the workbench is fixedly connected to four corners at the bottom, and a waste chip trough is provided at the center of the top of the workbench.

[0014] Compared with the prior art, this utility model provides a steel wire rope conveyor belt bonding and cutting device, which has the following advantages:

[0015] This wire rope conveyor belt bonding and cutting device is equipped with a material clamping mechanism. The material is placed inside the clamping frame, and the clamping plate is controlled by a small hydraulic cylinder to clamp the material. When the material needs to be cut, the second electrically controlled telescopic column retracts to straighten the material, making it easier for the material cutting mechanism to cut the material. The first electrically controlled telescopic column moves the material to the appropriate cutting height to start working. After cutting, the first and second telescopic frames move the knife holder and the partition blade to the clamping position to remove excess material. The operator can then remove the cut material. This mechanism can achieve efficient material clamping, and the material can be cut taut, resulting in high overall cutting efficiency and effectively improving the overall efficiency of the device.

[0016] This wire rope conveyor belt bonding and cutting device is equipped with a material cutting mechanism. After the material is processed by the material clamping mechanism, it can be cut by the material cutting mechanism. The horizontal movement of the top component can be controlled by the electric control slide rail, while the longitudinal movement of the component can be controlled by the top electric control slide, the first telescopic frame, and the sliding block. The cutting height of the cutting blade can be changed by the lifting column. By implementing the set program, the material cutting mechanism works to cut the material into appropriate sizes in an orderly manner. The setting of this mechanism can realize fully automatic cutting work and further improve the overall production efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the material clamping mechanism of this utility model.

[0020] Figure 3 This is a schematic diagram of the material cutting mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the cutting blade structure of this utility model.

[0022] In the diagram: 1. Workbench; 2. Base; 3. Waste chute; 4. Material clamping mechanism; 41. Fixed base; 42. First electrically controlled telescopic column; 43. Top block; 44. Second electrically controlled telescopic column; 45. Clamping frame; 46. Small hydraulic cylinder; 47. Clamping plate; 48. First telescopic frame; 49. Connecting plate; 401. Second telescopic frame; 402. Tool holder; 403. Partition blade; 5. Material cutting mechanism; 51. Moving groove; 52. Base; 53. Electrically controlled slide rail; 54. Slider; 55. Fixed frame; 56. Main support; 57. Top electrically controlled slide rail; 58. Slide rail controller; 59. Sliding block; 501. Control box; 502. Lifting column; 503. Tool holder connecting block; 504. Tool holder; 505. Cutting blade. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] This utility model provides the following technical solution: Example 1

[0026] Please see Figure 1-4 A wire rope conveyor belt bonding and cutting device includes a workbench 1, a material clamping mechanism 4 and a material cutting mechanism 5 on the surface of the workbench 1.

[0027] The material clamping mechanism 4 includes a fixed base 41, which is fixedly connected to the left and right ends of the workbench 1. A first electrically controlled telescopic column 42 is fixedly connected to the top of the fixed base 41. A top block 43 is fixedly connected to the top of the first electrically controlled telescopic column 42. A second electrically controlled telescopic column 44 is fixedly connected to the inner end of the top block 43. A clamping frame 45 is fixedly connected to the inner end of the second electrically controlled telescopic column 44. Small hydraulic cylinders 46 are installed at the center of the top and bottom of the clamping frame 45. A clamping plate 47 is installed at the inner end of the small hydraulic cylinders 46. A first telescopic frame 48 is fixedly connected to the inner end of the top of the top block 43. A connecting plate 49 is fixedly connected to the top of the first telescopic frame 48. A second telescopic frame 401 is fixedly connected to the inner end of the connecting plate 49. A tool holder 402 is fixedly connected to the inner end of the second telescopic frame 401. The bottom of the tool holder 402 is fixedly connected to the tool holder 402. The clamping frame 45 is equipped with a partition blade 403. The material is placed inside the clamping frame 45, and the clamping plate 47 is controlled by a small hydraulic cylinder 46 to clamp the material. When the material needs to be cut, the material is straightened by the retraction of the second electrically controlled telescopic column 44, which facilitates the material cutting mechanism 5 to cut the material. The material is moved to the appropriate cutting height by the first electrically controlled telescopic column 42, and the work can begin. After the cutting is completed, the knife holder 402 and the partition blade 403 are moved to the clamping position by the first telescopic frame 48 and the second telescopic frame 401 to remove the excess material. The operator can then remove the cut material. The design of this mechanism can achieve efficient material clamping, and the material can be cut while being straightened. The overall cutting efficiency is high, which effectively improves the overall efficiency of the device.

[0028] The clamping plate 47 is located inside the clamping frame 45. The material clamping mechanism 4 is provided in two sets and is symmetrically distributed at the left and right ends of the worktable 1.

[0029] The second telescopic frame 401 is fixedly connected to the end of the connecting plate 49 away from the first telescopic frame 48, and the knife holder 402 is fixedly connected to the end of the second telescopic frame 401 away from the connecting plate 49. Example 2

[0030] Please see Figure 1-4Furthermore, based on Embodiment 1, the material cutting mechanism 5 further includes a moving groove 51, which is located at the front and rear ends of the top of the workbench 1. A base 52 is fixedly connected to the left and right ends of the bottom of the moving groove 51. An electrically controlled slide rail 53 is installed inside the base 52. A slider 54 is slidably connected to the surface of the electrically controlled slide rail 53. A fixed frame 55 is fixedly connected to the top of the slider 54. A main support 56 is fixedly connected to the top of the fixed frame 55. A top electrically controlled slide rail 57 is installed on the top inner side of the main support 56. A slide rail controller 58 is installed on the top of the main support 56. A sliding block 59 is slidably connected inside the top electrically controlled slide rail 57. A control box 501 is fixedly connected to the left and right ends of the sliding block 59. A lifting column 502 is fixedly connected to the bottom of the sliding block 59. The bottom of the 02 is fixedly connected to a blade holder connecting block 503, and the front of the blade holder connecting block 503 is fixedly connected to a blade holder 504. The blade holder 504 is equipped with a cutting blade 505. After the material is processed by the material clamping mechanism 4, it can be cut by the material cutting mechanism 5. The horizontal movement of the top component can be controlled by the electric control slide rail 53, and the vertical movement of the component can be controlled by the top electric control slide rail 57, the first telescopic frame 48 and the sliding block 59. The cutting height of the cutting blade 505 can be changed by the lifting column 502. By implementing the set program, the material cutting mechanism 5 is controlled to work and the material is cut into appropriate sizes in an orderly manner. The setting of this mechanism can realize fully automatic cutting work and further improve the overall production efficiency.

[0031] The fixed frame 55 extends through the inside of the moving groove 51, and the top electrically controlled slide 57 is controlled by the slide controller 58;

[0032] The workbench 1 has four fixed feet 2 at the bottom corners, and a waste chip trough 3 is opened at the top center of the workbench 1.

[0033] In actual operation, when this device is used, the material is placed inside the clamping frame 45, and the clamping plate 47 is controlled by the small hydraulic cylinder 46 to clamp the material. When the material needs to be cut, the material is straightened by the retraction of the second electrically controlled telescopic column 44, which facilitates the material cutting mechanism 5 to cut the material. The material is moved to the appropriate cutting height by the first electrically controlled telescopic column 42, and the work can begin. After the cutting is completed, the knife holder 402 and the partition blade 403 are moved to the clamping position by the first telescopic frame 48 and the second telescopic frame 401 to remove the excess material. The operator can then remove the cut material. The design of this mechanism can achieve efficient material clamping, and the material can be cut while being straightened. The overall cutting efficiency is high, which effectively improves the overall efficiency of the device.

[0034] After the material is processed by the material clamping mechanism 4, it can be cut by the material cutting mechanism 5. The horizontal movement of the top component can be controlled by the electric slide rail 53, and the vertical movement of the component can be controlled by the top electric slide rail 57, the first telescopic frame 48 and the sliding block 59. The cutting height of the cutting blade 505 can be changed by the lifting column 502. By implementing the set program, the material cutting mechanism 5 is controlled to work and cut the material into appropriate sizes in an orderly manner. The setting of this mechanism can realize fully automatic cutting work and further improve the overall production efficiency.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A wire rope conveyor belt bonding and cutting device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a material clamping mechanism (4) and a material cutting mechanism (5). The material clamping mechanism (4) includes a fixed base (41), which is fixedly connected to the left and right ends of the workbench (1). A first electrically controlled telescopic column (42) is fixedly connected to the top of the fixed base (41). A top block (43) is fixedly connected to the top of the first electrically controlled telescopic column (42). A second electrically controlled telescopic column (44) is fixedly connected to the inner end of the top block (43). A clamping frame (45) is fixedly connected to the inner end of the second electrically controlled telescopic column (44). The clamping frame (45) has a clamping frame at the top and bottom. Each part is equipped with a small hydraulic cylinder (46), and a clamping plate (47) is installed at the inner end of the small hydraulic cylinder (46). A first telescopic frame (48) is fixedly connected to the inner end of the top of the top block (43). A connecting plate (49) is fixedly connected to the top of the first telescopic frame (48). A second telescopic frame (401) is fixedly connected to the inner end of the connecting plate (49). A knife holder (402) is fixedly connected to the inner end of the second telescopic frame (401). A partition blade (403) is fixedly connected to the bottom of the knife holder (402).

2. The wire rope conveyor belt bonding and cutting device according to claim 1, characterized in that: The clamping plate (47) is located inside the clamping frame (45), and the material clamping mechanism (4) is provided in two sets, which are symmetrically distributed at the left and right ends of the workbench (1).

3. The wire rope conveyor belt bonding and cutting device according to claim 1, characterized in that: The second telescopic frame (401) is fixedly connected to the end of the connecting plate (49) away from the first telescopic frame (48), and the knife holder (402) is fixedly connected to the end of the second telescopic frame (401) away from the connecting plate (49).

4. The wire rope conveyor belt bonding and cutting device according to claim 1, characterized in that: The material cutting mechanism (5) includes a moving groove (51), which is located at the front and rear ends of the top of the workbench (1). The bottom left and right ends of the moving groove (51) are fixedly connected to a base (52). An electrically controlled slide rail (53) is installed inside the base (52). A slider (54) is slidably connected to the surface of the electrically controlled slide rail (53). A fixed frame (55) is fixedly connected to the top of the slider (54). A main support (56) is fixedly connected to the top of the fixed frame (55). A top electrically controlled slide rail is installed on the top of the inner side of the main support (56). The top of the main support (56) is equipped with a slide controller (58). The top electrically controlled slide (57) is slidably connected to a sliding block (59). The left and right ends of the sliding block (59) are fixedly connected to a control box (501). The bottom end of the sliding block (59) is fixedly connected to a lifting column (502). The bottom end of the lifting column (502) is fixedly connected to a knife holder connecting block (503). The front of the knife holder connecting block (503) is fixedly connected to a knife holder (504). The inside of the knife holder (504) is equipped with a cutting blade (505).

5. The wire rope conveyor belt bonding and cutting device according to claim 4, characterized in that: The fixed frame (55) extends through the inside of the moving groove (51), and the top electrically controlled slide (57) is controlled by the slide controller (58).

6. The wire rope conveyor belt bonding and cutting device according to claim 1, characterized in that: The workbench (1) has four fixed feet (2) at the bottom corners, and a waste chip trough (3) is opened at the top center of the workbench (1).

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