A device for casting aluminum on the surface of an electric motor rotor

Abstract

This utility model provides a device for casting aluminum on the surface of a motor rotor, relating to the technical field of aluminum casting devices. It includes a processing table with a sliding rod slidably mounted through it. A support plate is fixedly mounted on the upper end of the sliding rod, and an upper die head is mounted on the lower surface of the support plate. An installation groove is formed on the upper surface of the processing table. Several connecting rods are equidistantly fixedly mounted on the circumference of the output end of a servo motor. An aluminum liquid tank is formed on the upper surface of the processing table, located directly below the upper die head. A drive and protection assembly is provided on the upper surface of the processing table. This utility model uses a hydraulic cylinder output end to extend and retract, driving the protective cylinder downwards to fit around the circumference of the rotor assembly, providing protection. During processing, the protective cylinder encloses the rotor assembly in a sealed space. In the event of aluminum molten metal splashing during casting, the protective cylinder will prevent accidents.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum casting devices, and more specifically, to an aluminum casting device for the surface of an electric motor rotor. Background Technology

[0002] As a rotating component of an electric motor, the rotor enables the conversion between electrical energy and mechanical energy, and vice versa. During the manufacturing process, the rotor requires aluminum casting. CN201310751679.3 describes an aluminum casting device for an electric motor rotor, comprising a clamping base with two rotor core clamping parts for holding the rotor core. The two rotor core clamping parts are symmetrically arranged to clamp the sides and bottom of the rotor core. Above the rotor core clamping parts is a guide flared opening for guiding molten aluminum into the rotor core. This invention has the advantages of simple structure and convenient operation. However, in the above technical solution, during the aluminum casting process, when the rotor assembly comes into contact with the molten aluminum, the molten aluminum may splash. Without protection, the molten aluminum may come into contact with workers, leading to a safety accident. Utility Model Content

[0003] The main purpose of this utility model is to provide a device for casting aluminum on the surface of a motor rotor, which can effectively solve the problem in the background art where, during the process of casting aluminum on a rotor, the molten aluminum may splash when the rotor comes into contact with the molten aluminum. Without protection, the molten aluminum may come into contact with workers, causing safety accidents.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a device for casting aluminum on the surface of a motor rotor, comprising a processing table, a sliding rod slidably mounted on the processing table, a support plate fixedly mounted on the upper end of the sliding rod, an upper die head mounted on the lower surface of the support plate, an installation groove formed on the upper surface of the processing table, a servo motor fixedly mounted on the inner surface of the installation groove, a plurality of connecting rods equidistantly fixedly mounted on the circumference of the output end of the servo motor, a clamping ring mounted at the top of each connecting rod, an aluminum liquid tank formed on the upper surface of the processing table, the aluminum liquid tank being located directly below the upper die head, and a drive protection assembly provided on the upper surface of the processing table.

[0005] Preferably, a plurality of support rods are fixedly installed at equal intervals on the lower surface of the processing table, and a support plate is fixedly installed between the lower ends of the plurality of support rods.

[0006] Preferably, a return spring is fixedly installed on the upper surface of the support plate, and the upper end of the return spring is disposed on the lower end surface of the slide rod.

[0007] Preferably, each of the clamping rings has a guide groove on its circumferential surface, a guide block is slidably installed on the inner surface of the guide groove, and the top end of the connecting rod is disposed on the surface of the guide block.

[0008] Preferably, the drive protection component includes a mounting rod and a through slot, wherein the mounting rod is fixedly mounted on the upper surface of the machining table, and the through slot is formed on the upper surface of the machining table.

[0009] Preferably, a top plate is fixedly installed on the upper end of the mounting rod, a hydraulic cylinder is fixedly installed on the lower surface of the top plate, and a protective cylinder is installed on the output end of the hydraulic cylinder.

[0010] Preferably, the protective cylinder slides through the support plate, and the protective cylinder is disposed inside the through groove.

[0011] Preferably, the protective cylinder has a slot on its circumference, and a sliding plate is slidably installed through the inner wall of the slot.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) The hydraulic cylinder extends and retracts at the output end, which drives the protective cylinder to move downward, so that the protective cylinder is fitted around the circumference of the rotor assembly and plays a protective role. When the hydraulic cylinder continues to move downward, when the top of the protective cylinder contacts the support plate, the support plate can be driven to move downward, so that the upper die head contacts the rotor assembly and presses the rotor assembly into the aluminum liquid tank for aluminum casting. During the processing, the protective cylinder will fit the rotor assembly in a sealed space. If the aluminum liquid splashes during aluminum casting, the protective cylinder will block it to avoid safety accidents and improve the safety performance of the device. After the processing is completed and the protective cylinder is reset, the slide bar will be reset by the reset spring, and the upper die head can be reset at the same time. The device is equipped with several tooling, which makes it convenient for workers to process the device and improves the efficiency of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a device for casting aluminum on the surface of a motor rotor according to the present invention;

[0015] Figure 2 This is a side view of the overall structure of the aluminum casting device on the surface of a motor rotor according to the present invention.

[0016] Figure 3 This is a schematic diagram of the protective cylinder structure of a cast aluminum device for the surface of a motor rotor according to the present invention;

[0017] Figure 4 This is an enlarged structural diagram of section A of the aluminum casting device on the surface of a motor rotor according to this utility model.

[0018] In the diagram: 1. Machining table; 2. Support rod; 3. Support plate; 4. Return spring; 5. Slide rod; 6. Support plate; 7. Upper die head; 8. Drive and protection assembly; 801. Mounting rod; 802. Top plate; 803. Hydraulic cylinder; 804. Protective cylinder; 805. Slot; 806. Slide plate; 807. Through slot; 9. Mounting slot; 10. Servo motor; 11. Connecting rod; 12. Clamping ring; 13. Aluminum liquid tank; 14. Guide slot; 15. Guide block. Detailed Implementation

[0019] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0020] like Figure 1 , 2 As shown, a device for casting aluminum on the surface of a motor rotor includes a processing table 1. A sliding rod 5 is slidably mounted on the processing table 1. A support plate 6 is fixedly mounted on the upper end of the sliding rod 5. An upper die head 7 is mounted on the lower surface of the support plate 6. An installation groove 9 is formed on the upper surface of the processing table 1. A servo motor 10 is fixedly mounted on the inner surface of the installation groove 9. Several connecting rods 11 are fixedly mounted at equal intervals on the circumference of the output end of the servo motor 10. A clamping ring 12 is installed at the top of each connecting rod 11. An aluminum liquid tank 13 is formed on the upper surface of the processing table 1. The aluminum liquid tank 13 is located directly below the upper die head 7. A drive protection component 8 is provided on the upper surface of the processing table 1.

[0021] like Figure 1 As shown, a number of support rods 2 are fixedly installed at equal intervals on the lower surface of the processing table 1, and a support plate 3 is fixedly installed between the lower ends of the support rods 2, which can support the processing table 1.

[0022] like Figure 2 , 3As shown in Figure 4, a return spring 4 is fixedly installed on the upper surface of the support plate 3. The upper end of the return spring 4 is set on the lower end surface of the slide rod 5. Each clamping ring 12 has a guide groove 14 on its circumference. A guide block 15 is slidably installed on the inner surface of the guide groove 14. The top end of the connecting rod 11 is set on the surface of the guide block 15. The drive protection assembly 8 includes a mounting rod 801 and a through groove 807. The mounting rod 801 is fixedly installed on the upper surface of the processing table 1. The through groove 807 is opened on the upper surface of the processing table 1. A top plate 802 is fixedly installed on the upper end of the mounting rod 801. A hydraulic cylinder 803 is fixedly installed on the lower surface of the top plate 802. A protective cylinder 804 is installed on the output end of the hydraulic cylinder 803. The protective cylinder 804 slides through the support plate 6. The protective cylinder 804 is set inside the through groove 807. A slot 805 is opened on the circumference of the protective cylinder 804. A sliding plate 806 is slidably installed through the inner wall of the slot 805. The output end of the hydraulic cylinder 803... When the hydraulic cylinder 803 extends and retracts, it drives the protective cylinder 804 to move downwards, so that the protective cylinder 804 is fitted around the circumference of the rotor assembly, providing protection. When the hydraulic cylinder 803 continues to move downwards, and the top of the protective cylinder 804 contacts the support plate 6, it drives the support plate 6 to move downwards, so that the upper die head 7 contacts the rotor assembly, pressing the rotor assembly into the aluminum liquid tank 13 for aluminum casting. During the processing, the protective cylinder 804 will fit the rotor assembly inside the sealed space. In the event of splashing of aluminum liquid during aluminum casting, the protective cylinder 804 will block it, avoiding safety accidents and improving the safety performance of the device. After processing is completed and the protective cylinder 804 is reset, the slide bar 5 will be reset by the reset spring 4, and the upper die head 7 will be reset at the same time. This device is also equipped with several tooling fixtures, which facilitates the processing of the parts by the workers and improves the efficiency of the device.

[0023] The working principle of this type of aluminum-casting device on the surface of a motor rotor:

[0024] In use, when this device is needed to cast aluminum for the motor rotor, the rotor assembly is positioned at the clamping ring 12, and molten aluminum is placed inside the molten aluminum tank 13. The connecting rod 11 is then driven by the output of the servo motor 10 to swing, rotating the rotor assembly to the position of the molten aluminum tank 13. The hydraulic cylinder 803 then extends and retracts, driving the protective cylinder 804 downwards. The protective cylinder 804 is then fitted around the circumference of the rotor assembly, providing protection. As the hydraulic cylinder 803 continues to move downwards, when the top of the protective cylinder 804 contacts the support plate 6, the support plate 6 is driven to move downwards. The upper die head 7 contacts the rotor assembly, pressing the rotor assembly into the aluminum molten tank 13 for aluminum casting. During processing, the protective cylinder 804 encloses the rotor assembly in a sealed space. In case of splashing of molten aluminum during casting, the protective cylinder 804 will prevent accidents and improve the safety performance of the device. After processing, the protective cylinder 804 resets, and the return spring 4 resets the slide bar 5, which in turn resets the upper die head 7. The device is equipped with several tooling fixtures, which facilitates the processing of parts by the operator and improves the efficiency of the device.

[0025] The above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. A device for casting aluminum on the surface of an electric motor rotor, comprising a processing table (1), characterized in that: A sliding rod (5) is slidably installed on the processing table (1). A support plate (6) is fixedly installed on the upper end of the sliding rod (5). An upper mold head (7) is installed on the lower surface of the support plate (6). An installation groove (9) is opened on the upper surface of the processing table (1). A servo motor (10) is fixedly installed on the inner surface of the installation groove (9). Several connecting rods (11) are fixedly installed at equal intervals on the circumference of the output end of the servo motor (10). A clamping ring (12) is installed at the top of each connecting rod (11). An aluminum liquid tank (13) is opened on the upper surface of the processing table (1). The aluminum liquid tank (13) is located directly below the upper mold head (7). A drive protection component (8) is provided on the upper surface of the processing table (1).

2. The device for casting aluminum on the surface of a motor rotor according to claim 1, characterized in that; A number of support rods (2) are fixedly installed at equal intervals on the lower surface of the processing table (1), and a support plate (3) is fixedly installed between the lower ends of the support rods (2).

3. The device for casting aluminum on the surface of a motor rotor according to claim 2, characterized in that: A reset spring (4) is fixedly installed on the upper surface of the support plate (3), and the upper end of the reset spring (4) is set on the lower surface of the slide rod (5).

4. The device for casting aluminum on the surface of a motor rotor according to claim 1, characterized in that: Each of the clamping rings (12) has a guide groove (14) on its circumference. A guide block (15) is slidably installed on the inner surface of the guide groove (14). The top end of the connecting rod (11) is set on the surface of the guide block (15).

5. The device for casting aluminum on the surface of a motor rotor according to claim 1, characterized in that: The drive protection component (8) includes a mounting rod (801) and a through groove (807). The mounting rod (801) is fixedly installed on the upper surface of the processing table (1), and the through groove (807) is opened on the upper surface of the processing table (1).

6. The device for casting aluminum on the surface of a motor rotor according to claim 5, characterized in that: A top plate (802) is fixedly installed on the upper end of the mounting rod (801), a hydraulic cylinder (803) is fixedly installed on the lower surface of the top plate (802), and a protective cylinder (804) is installed on the output end of the hydraulic cylinder (803).

7. The device for casting aluminum on the surface of a motor rotor according to claim 6, characterized in that: The protective cylinder (804) slides through the support plate (6), and the protective cylinder (804) is located inside the through groove (807).

8. The device for casting aluminum on the surface of a motor rotor according to claim 7, characterized in that: The protective cylinder (804) has a slot (805) on its circumference, and a sliding plate (806) is slidably installed through the inner wall of the slot (805).

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