Full-automatic non-magnetic magnetic sheet inserting machine

Abstract

The utility model relates to the technical field of inserting machines, and discloses a full-automatic non-magnetic magnetic sheet inserting machine which comprises a workbench, the upper surface of the workbench is fixedly connected with a C-shaped supporting plate, the upper surface of the C-shaped supporting plate is fixedly connected with a fixing plate, and the upper surface of the fixing plate is fixedly connected with a protective cover. A supporting frame is fixedly connected to the middle of the protective cover, a first air cylinder is fixedly connected to the upper surface of the supporting frame, and a lower pressing plate is fixedly connected to the output end of the first air cylinder. In the utility model, the air cylinder pushes the magnetic sheet to move, the electric push rod and the gear rack structure realize the steering of the magnetic sheet, and the electric guide rail and the air cylinder ensure that the magnetic sheet is accurately inserted into a workpiece, so that the magnetic sheet assembling efficiency is improved, the labor cost is reduced, and the problem that the magnetic sheet is damaged or not assembled in place possibly caused by manual operation is solved; full-automatic and high-precision magnetic sheet assembling is achieved, and the production quality and the production efficiency of products are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of insertion machine technology, and in particular to a fully automatic non-magnetic magnetic sheet insertion machine. Background Technology

[0002] In modern electronic equipment and precision instrument manufacturing, the application of non-magnetic sheets is becoming increasingly widespread, and their precise assembly is crucial for equipment performance and stability. As the core equipment for achieving automated assembly of magnetic sheets, the non-magnetic sheet insertion machine directly impacts product production efficiency and quality. Developing efficient and precise non-magnetic sheet insertion technology has become a direction of continuous exploration for the industry.

[0003] Currently, most non-magnetic sheet insertion machines on the market employ relatively traditional mechanical structures and technical principles. Some machines use simple robotic arms to grasp magnetic sheets, with manual assistance for positioning, to insert the sheets into the workpiece; others use conveyor belts to transport the sheets, relying on limit devices for initial positioning, and then using cylinders to simply press down to complete the assembly. These machines mostly rely on a single mechanical structure or manual intervention, lacking an automated operation mechanism that coordinates multiple components.

[0004] However, traditional non-magnetic sheet insertion technology usually lacks integrated automatic control of sheet pushing, turning and insertion actions. During the sheet assembly process, not only is the assembly efficiency low and difficult to meet the needs of large-scale production, but manual operation or simple mechanical structure can easily cause the sheet to be bumped and damaged during grasping, turning and insertion, or the assembly may not be in place due to inaccurate positioning, which seriously affects product quality and production efficiency. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a fully automatic non-magnetic sheet insertion machine, which aims to improve the problem that traditional non-magnetic sheet insertion technology usually lacks integrated automatic control of sheet pushing, turning and insertion actions. In the process of sheet assembly, not only is the assembly efficiency low, but it is also difficult to meet the needs of large-scale production.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic non-magnetic sheet insertion machine, including a worktable, a C-shaped support plate fixedly connected to the upper surface of the worktable, a fixing plate fixedly connected to the upper surface of the C-shaped support plate, a protective cover fixedly connected to the upper surface of the fixing plate, a support frame fixedly connected to the middle of the protective cover, a cylinder fixedly connected to the upper surface of the support frame, a lower pressure plate fixedly connected to the output end of the cylinder, a guide column fixedly connected to the middle of the fixing plate, and four feeding components provided on the upper surface of the fixing plate;

[0007] The feeding assembly includes a storage plate and a support. The support is fixedly connected to the upper surface of the fixed plate. A second cylinder is fixedly connected to the upper surface of the support. A push plate is fixedly connected to the output end of the second cylinder. The outer wall of the push plate is slidably connected to the inside of the storage plate. An electric guide rail is fixedly connected to the bottom of the support. An electric push rod is fixedly connected to the output end of the electric guide rail. A rack is fixedly connected to the output end of the electric push rod. A gear is rotatably connected to the top of the electric guide rail. An L-shaped feeding frame is fixedly connected to one side of the outer wall of the gear.

[0008] Furthermore, a support plate is fixedly connected to the upper surface of the workbench, an electric slide rail is fixedly connected to the lower surface of the support plate, a cylinder is fixedly connected to the output end of the electric slide rail, a guide plate is fixedly connected to the output end of the cylinder, a slide rail is fixedly connected to the upper surface of the support plate, a positioning component is provided on one side of the outer wall of the guide plate, and a rotating component is provided on the other side of the outer wall of the guide plate.

[0009] Furthermore, the positioning component includes a cylinder four, the output end of which is fixedly connected to a base plate, a slide rod is fixedly connected to the upper surface of the base plate, a top plate is fixedly connected to the top of the slide rod, and a workpiece is fixedly connected to the upper surface of the top plate.

[0010] Furthermore, the rotating assembly includes a motor, the output end of which is provided with a transmission belt, one end of which is connected to the workpiece via a connector.

[0011] Furthermore, the output end of the slide rail is fixedly connected to the lower surface of the guide plate.

[0012] Furthermore, the outer wall of the cylinder is fixedly connected to the lower surface of the guide plate, and the outer wall of the motor is fixedly connected to the lower surface of the guide plate.

[0013] Furthermore, the storage plate is fixedly connected to the upper surface of the bracket, and the rack meshes with the gear.

[0014] Furthermore, one side of the L-shaped feeding rack is attached to the outer wall of the guide column, and the lower pressure plate is slidably connected to the outer wall of the guide column.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, during the magnetic sheet assembly process, components such as cylinders, electric push rods, and electric guide rails cooperate with each other to orderly complete the pushing, turning, and insertion actions of the magnetic sheets. The cylinders push the magnetic sheets to move, the electric push rods and gear rack structures realize the turning of the magnetic sheets, and the electric guide rails and cylinders ensure that the magnetic sheets are accurately inserted into the workpiece. This not only improves the efficiency of magnetic sheet assembly and reduces labor costs, but also avoids problems such as magnetic sheet damage or incomplete assembly that may be caused by manual operation. It realizes fully automatic and high-precision magnetic sheet assembly, effectively improving the production quality and efficiency of the products.

[0017] 2. In this utility model, the precise rotation, movement, and vertical positioning adjustment of the workpiece are achieved through the coordinated operation of multiple components such as a motor, transmission belt, electric slide rail, and cylinder. The motor drives the transmission belt to rotate and position the workpiece, while the electric slide rail, in conjunction with the cylinder, moves the guide plate, thereby driving the workpiece to perform multi-dimensional position adjustments. This ensures that the workpiece is in the optimal assembly position, greatly improving the accuracy and stability of assembly and reducing the product defect rate caused by manual positioning errors. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the fully automatic non-magnetic sheet insertion machine proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of one side of the fixing plate structure of the fully automatic non-magnetic sheet insertion machine proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of one side of the storage plate structure of the fully automatic non-magnetic sheet insertion machine proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the other side of the storage plate of the fully automatic non-magnetic sheet insertion machine proposed in this utility model.

[0022] Figure 5 This is a schematic diagram of the top structure of the workbench of the fully automatic non-magnetic magnetic sheet insertion machine proposed in this utility model;

[0023] Figure 6 This is a schematic diagram of the middle structure of the support plate of the fully automatic non-magnetic sheet insertion machine proposed in this utility model;

[0024] Figure 7 This is a schematic diagram of the structure above the support plate of the fully automatic non-magnetic magnetic sheet insertion machine proposed in this utility model;

[0025] Figure 8 for Figure 4 Enlarged view of point A in the middle.

[0026] Legend:

[0027] 1. Workbench; 2. C-shaped support plate; 3. Protective cover; 4. Fixing plate; 5. Support frame; 6. Cylinder 1; 7. Lower pressure plate; 8. Guide column; 9. Storage plate; 10. Bracket; 11. Cylinder 2; 12. Push plate; 13. L-shaped feeder; 14. Electric guide rail; 15. Electric push rod; 16. Rack; 17. Gear; 18. Support plate; 19. Electric slide rail; 20. Cylinder 3; 21. Base plate; 22. Guide plate; 23. Slide rail; 24. Cylinder 4; 25. Slide rod; 26. Top plate; 27. Workpiece; 28. Motor; 29. ​​Transmission belt. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1 - Figure 8 An embodiment of this utility model provides a fully automatic non-magnetic magnetic sheet insertion machine, including a workbench 1, a C-shaped support plate 2 fixedly connected to the upper surface of the workbench 1, a fixing plate 4 fixedly connected to the upper surface of the C-shaped support plate 2, a protective cover 3 fixedly connected to the upper surface of the fixing plate 4, a support frame 5 fixedly connected to the middle of the protective cover 3, a cylinder 6 fixedly connected to the upper surface of the support frame 5, a lower pressure plate 7 fixedly connected to the output end of the cylinder 6, a guide column 8 fixedly connected to the middle of the fixing plate 4, and four feeding components provided on the upper surface of the fixing plate 4.

[0030] The feeding assembly includes a storage plate 9 and a bracket 10. The bracket 10 is fixedly connected to the upper surface of the fixed plate 4. A cylinder 11 is fixedly connected to the upper surface of the bracket 10. A push plate 12 is fixedly connected to the output end of the cylinder 11. The outer wall of the push plate 12 is slidably connected to the inside of the storage plate 9. An electric guide rail 14 is fixedly connected to the bottom of the bracket 10. An electric push rod 15 is fixedly connected to the output end of the electric guide rail 14. A rack 16 is fixedly connected to the output end of the electric push rod 15. A gear 17 is rotatably connected to the top of the electric guide rail 14. An L-shaped feeding rack 13 is fixedly connected to one side of the outer wall of the gear 17. The storage plate 9 is fixedly connected to the upper surface of the bracket 10. The rack 16 meshes with the gear 17. One side of the L-shaped feeding rack 13 is attached to the outer wall of the guide column 8. The lower pressure plate 7 is slidably connected to the outer wall of the guide column 8.

[0031] In this solution, a non-magnetic magnetic sheet is used. After the magnetic sheet is inserted into the workpiece 27, the workpiece 27 is taken to a magnetizer for magnetization, realizing the transformation from non-magnetic to magnetic. Compared with the traditional solution that directly uses magnetic sheets, the cost of non-magnetic sheets is lower, reducing production costs and greatly improving economic efficiency.

[0032] Specifically, in the magnetic sheet conveying and assembly stage, cylinder 11 is activated, causing pusher plate 12 to slide within storage plate 9, pushing the magnetic sheets within storage plate 9 into L-shaped feeder 13. At this time, electric push rod 15 drives rack 16 to move, utilizing the meshing relationship between rack 16 and gear 17 to rotate gear 17 and synchronously rotate L-shaped feeder 13, causing the magnetic sheets within L-shaped feeder 13 to change from a parallel state to a vertical state. Immediately afterwards, electric guide rail 14 is activated, causing the magnetic sheets to adhere to the outer wall of guide post 8. Finally, cylinder 6 drives lower pressure plate 7 downwards, precisely inserting the magnetic sheets into the pre-positioned workpiece 27, completing the fully automatic assembly. Specifically, workpiece 27 is a motor rotor.

[0033] Reference Figure 1 - Figure 8 A support plate 18 is fixedly connected to the upper surface of the workbench 1, and an electric slide rail 19 is fixedly connected to the lower surface of the support plate 18. A cylinder 20 is fixedly connected to the output end of the electric slide rail 19, and a guide plate 22 is fixedly connected to the output end of the cylinder 20. A slide rail 23 is fixedly connected to the upper surface of the support plate 18. A positioning component is provided on one side of the outer wall of the guide plate 22, and a rotation component is provided on the other side of the outer wall of the guide plate 22. The positioning component includes a cylinder 24, and a base plate 21 is fixedly connected to the output end of the cylinder 24. A slide rod 25 is fixedly connected to the upper surface of the base plate 21, a top plate 26 is fixedly connected to the top of the slide rod 25, a workpiece 27 is fixedly connected to the upper surface of the top plate 26, a rotating assembly includes a motor 28, a transmission belt 29 is provided at the output end of the motor 28, one end of the transmission belt 29 is connected to the workpiece 27 through a connector, the output end of the slide rail 23 is fixedly connected to the lower surface of the guide plate 22, the outer wall of the cylinder 24 is fixedly connected to the lower surface of the guide plate 22, and the outer wall of the motor 28 is fixedly connected to the lower surface of the guide plate 22.

[0034] Specifically, the workpiece 27 is first placed above the top plate 26. Then, the motor 28 is started, driving the transmission belt 29 to rotate. The other end of the transmission belt 29 drives the workpiece 27 to rotate and adjust its positioning. Next, the electric slide rail 19 is activated, driving the cylinder 20 to move along the guide rail 23. The cylinder 20 then drives the guide plate 22 to adjust its planar position. Activating the cylinder 20 again allows for further fine-tuning of the guide plate 22, thereby precisely adjusting the planar position of the workpiece 27. Finally, the cylinder 24 is activated, driving the base plate 21 to move up and down. The base plate 21 slides within the guide plate 22 via the slide rod 25, achieving the up-and-down movement and positioning of the top plate 26 and the workpiece 27.

[0035] Working principle: When the fully automatic non-magnetic sheet insertion machine is needed, first place the workpiece 27 above the top plate 26, then start the motor 28 to drive the transmission belt 29 to run. At this time, the other end of the transmission belt 29 drives the workpiece 27 to rotate and adjust its positioning. Next, start the electric slide rail 19 to drive the cylinder 20 to move in coordination with the guide of the slide rail 23, so that the cylinder 20 drives the guide plate 22 to move and adjust. Finally, start the cylinder 20 to drive the guide plate 22 to further adjust, thereby driving the workpiece 27 to adjust its position. Finally, start the cylinder 24 to drive the bottom plate 21 to move up and down, thereby driving the slide rod 25 to slide inside the guide plate 22 through the bottom plate 21, thereby driving the top plate 26 and the workpiece 27 to move up and down for positioning.

[0036] In addition, starting cylinder 11 drives push plate 12 to slide inside storage plate 9, thereby pushing the magnetic sheet inside storage plate 9 to the inside of L-shaped feeder 13. Then, starting electric push rod 15 drives rack 16 to move. With the meshing relationship between rack 16 and gear 17, gear 17 drives L-shaped feeder 13 to rotate as gear 17 moves. This causes L-shaped feeder 13 to move magnetic sheet from a parallel state to a vertical state. Finally, starting electric guide rail 14 drives magnetic sheet to adhere to the outer wall of guide post 8. Finally, starting cylinder 6 drives lower pressure plate 7 to move downward, thereby moving magnetic sheet to the inside of the positioned workpiece 27, realizing fully automatic assembly.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic non-magnetic sheet insertion machine, comprising a worktable (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a C-shaped support plate (2), the upper surface of the C-shaped support plate (2) is fixedly connected to a fixing plate (4), the upper surface of the fixing plate (4) is fixedly connected to a protective cover (3), the middle part of the protective cover (3) is fixedly connected to a support frame (5), the upper surface of the support frame (5) is fixedly connected to a cylinder (6), the output end of the cylinder (6) is fixedly connected to a lower pressure plate (7), the middle part of the fixing plate (4) is fixedly connected to a guide column (8), and the upper surface of the fixing plate (4) is provided with four feeding components; The feeding assembly includes a storage plate (9) and a bracket (10). The bracket (10) is fixedly connected to the upper surface of the fixed plate (4). A second cylinder (11) is fixedly connected to the upper surface of the bracket (10). A push plate (12) is fixedly connected to the output end of the second cylinder (11). The outer wall of the push plate (12) is slidably connected to the inside of the storage plate (9). An electric guide rail (14) is fixedly connected to the bottom of the bracket (10). An electric push rod (15) is fixedly connected to the output end of the electric guide rail (14). A rack (16) is fixedly connected to the output end of the electric push rod (15). A gear (17) is rotatably connected above the electric guide rail (14). An L-shaped feeding rack (13) is fixedly connected to one side of the outer wall of the gear (17).

2. The fully automatic non-magnetic sheet insertion machine according to claim 1, characterized in that: A support plate (18) is fixedly connected to the upper surface of the workbench (1), an electric slide rail (19) is fixedly connected to the lower surface of the support plate (18), a cylinder (20) is fixedly connected to the output end of the electric slide rail (19), a guide plate (22) is fixedly connected to the output end of the cylinder (20), a slide rail (23) is fixedly connected to the upper surface of the support plate (18), a positioning component is provided on one side of the outer wall of the guide plate (22), and a rotating component is provided on the other side of the outer wall of the guide plate (22).

3. The fully automatic non-magnetic sheet insertion machine according to claim 2, characterized in that: The positioning assembly includes a cylinder four (24), the output end of which is fixedly connected to a base plate (21), the upper surface of which is fixedly connected to a slide rod (25), the top of which is fixedly connected to a top plate (26), and the upper surface of which is fixedly connected to a workpiece (27).

4. The fully automatic non-magnetic sheet insertion machine according to claim 3, characterized in that: The rotating assembly includes a motor (28), and the output end of the motor (28) is provided with a transmission belt (29). One end of the transmission belt (29) is connected to the workpiece (27) through a connector.

5. The fully automatic non-magnetic sheet insertion machine according to claim 4, characterized in that: The output end of the slide rail (23) is fixedly connected to the lower surface of the guide plate (22).

6. The fully automatic non-magnetic sheet insertion machine according to claim 4, characterized in that: The outer wall of the cylinder (24) is fixedly connected to the lower surface of the guide plate (22), and the outer wall of the motor (28) is fixedly connected to the lower surface of the guide plate (22).

7. The fully automatic non-magnetic sheet insertion machine according to claim 1, characterized in that: The storage plate (9) is fixedly connected to the upper surface of the bracket (10), and the rack (16) meshes with the gear (17).

8. The fully automatic non-magnetic sheet insertion machine according to claim 1, characterized in that: The L-shaped feeder (13) is attached to the outer wall of the guide post (8) on one side, and the lower pressure plate (7) is slidably connected to the outer wall of the guide post (8).

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