A grinding device for preventing debris from splashing during machining of a pcd cutter

Abstract

This utility model relates to the field of tool processing technology, and provides a grinding device for PCD tool processing that prevents chip splashing. It includes a base with a pre-reserved groove inside. A clamping structure is fixed to the top of the base outside the pre-reserved groove, and a collecting structure is fixed to the bottom of the base outside the pre-reserved groove. The collecting structure includes a collection box located below the base. This utility model, by incorporating the collecting structure, captures chips generated during tool processing through an air inlet under the suction of a negative pressure fan. Large chips fall directly into the collection box through the feed hopper, while dust is intercepted by a filter bag installed on the inner wall of the mounting plate, purified, and then discharged outwards. Chips inside the collection box are discharged through a slag discharge pipe. This achieves efficient dust removal and chip adsorption functions, improving the convenience and safety of using this chip-preventing grinding device for PCD tool processing.

Description

Technical Field

[0001] This utility model relates to the field of cutting tool processing technology, and in particular to a grinding device for PCD cutting tool processing that prevents chip splashing. Background Technology

[0002] PCD cutting tools are widely used in cutting difficult-to-machine materials in aerospace, automotive manufacturing, precision electronics and other fields due to their ultra-high hardness, wear resistance and long life. However, the ultra-high hardness of PCD material makes it difficult to process. The chips generated by PCD grinding are small in size and high in temperature. They may burn operators or damage equipment after splashing. Therefore, it is necessary to design a grinding device for PCD cutting tool processing that prevents chip splashing.

[0003] To address this, patent CN214109794U discloses a tool grinding device for machining, relating to the field of machining equipment technology. It includes a worktable and a placement slot located at the upper end of the worktable. A housing is fixedly connected to the upper end of the worktable, and a fixing mechanism for fixing the tool is provided on the worktable. The fixing mechanism includes a rotating shaft rotatably connected to the side wall of the housing. This invention eliminates the need for manual adjustment during the grinding process and automatically rotates the tool, saving time and effort and improving work efficiency. Furthermore, it prevents debris from scattering everywhere, and the debris falls along the inclined surface of the feed plate into a filter basket, effectively avoiding the need for repeated cleaning of the floor and worktable, which is time-consuming. Additionally, it cools the tool surface, preventing any impact on the tool's machining accuracy and the surface roughness.

[0004] Although the aforementioned tool grinding device can cool the tool surface during use, it relies solely on the gravity of the chips to fall into the collection box, resulting in low collection efficiency. Therefore, it is necessary to design a PCD tool grinding device that prevents chip splashing. Utility Model Content

[0005] The purpose of this invention is to provide a grinding device for PCD tool machining that prevents chip splashing, in order to solve the problem that existing grinding devices for PCD tool machining rely solely on the weight of the chips falling into the collection box when collecting chips, resulting in low collection efficiency.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a grinding device for PCD tool machining that prevents chip splashing, including a base;

[0007] The base has a pre-reserved slot inside;

[0008] A clamping structure is fixed at the top of the base on the outer side of the reserved slot;

[0009] A collection structure is fixed to the bottom of the base outside the reserved slot. The collection structure includes a collection box located below the base. Mounting plates are fixed to both sides inside the collection box. A negative pressure fan is fixed to one side of each mounting plate. A collection box is fixed to the middle of the collection box. Air inlets are evenly opened on the top of the collection box. A slag discharge pipe is fixed to the bottom of the collection box. A feed hopper is fixed to the top of the collection box.

[0010] Furthermore, a transparent protective box is fixed to the top of the base, a spray pipe is fixed to one side of the top of the base, a movable structure is fixed to the inner wall of the top of the transparent protective box, and a grinder is fixed to the bottom of the movable structure.

[0011] Furthermore, one end of the spray pipe extends to the outside of the transparent protective box and is connected to a water pipe and a water pump.

[0012] Furthermore, the movable structure includes a transverse movable seat fixed to the inner wall of the top of the transparent protective box. A first servo motor is fixed to the outer wall of one end of the transverse movable seat. A transverse movable block is provided at the bottom of the transverse movable seat. A first lead screw is threadedly connected to the internal part of the transverse movable block. A longitudinal movable seat is fixed to the bottom of the transverse movable block. A longitudinal movable block is provided at the bottom of the longitudinal movable seat. A second lead screw is threadedly connected to the internal part of the longitudinal movable block. An electric telescopic rod is fixed to the bottom of the longitudinal movable block. A second servo motor is fixedly installed on the outer wall of one end of the longitudinal movable seat.

[0013] Furthermore, one end of the first lead screw extends to the outside of the transverse moving seat and is fixedly connected to the output end of the first servo motor, while the other end of the first lead screw extends to the inside of the transverse moving seat and is rotatably connected to the transverse moving seat.

[0014] Furthermore, one end of the second lead screw extends to the outside of the longitudinal moving seat and is fixedly connected to the output end of the second servo motor, while the other end of the second lead screw extends to the inside of the longitudinal moving seat and is rotatably connected to the longitudinal moving seat.

[0015] Furthermore, the clamping structure includes a clamping seat fixed to the top of the base outside the reserved slot. Sliding blocks are evenly arranged on the inner side of the clamping seat. Threaded rods are threadedly connected to the inside of each sliding block. Guide rods are provided on both sides of each threaded rod. A third servo motor is fixedly installed on the outer wall of one end of the clamping seat. A clamping block is fixed to the top of each sliding block. A clamping slot is opened on one side of each clamping block.

[0016] Furthermore, the threads at both ends of the threaded rod are in opposite directions. One end of the threaded rod extends to the outside of the clamping seat and is fixedly connected to the output end of the third servo motor. The other end of the threaded rod extends to the inside of the clamping seat and is rotatably connected to the clamping seat.

[0017] Furthermore, the guide rod and the sliding block are slidably connected, and both ends of the guide rod are fixedly connected to the inner wall of the clamping seat.

[0018] Furthermore, filter bags are installed on the inner wall of the top of the mounting plate, the air inlets are evenly distributed inside the collection box, the inner diameter of the top of the feed hopper is larger than the inner diameter of the reserved groove, and the top of the feed hopper and the bottom of the base are fixedly connected.

[0019] The present invention provides a grinding device for PCD tool machining that prevents chip splashing, and its advantages are as follows:

[0020] By incorporating a collection structure, the device captures debris generated during tool processing through the air inlet under the suction of a negative pressure fan. Large debris particles fall directly into the collection box via the feed hopper, while dust is intercepted by filter bags installed on the inner wall of the mounting plate. After purification, the air is discharged to the outside, and debris inside the collection box can be discharged through the slag discharge pipe. This device achieves efficient dust removal and debris adsorption, improving the convenience and safety of using the PCD tool processing grinding device that prevents debris splashing.

[0021] By incorporating a movable structure with transverse and longitudinal moving blocks, the grinding machine can be easily moved freely in the X and Y axes, facilitating precise alignment of the cutting tool and grinding wheel. The electric telescopic rod allows for easy up-and-down movement of the grinding machine, enabling free movement along the Z-axis and facilitating all-around grinding of the cutting tool. This design allows the device to move the grinding machine freely, improving the ease of use of this anti-chip-splashing grinding device for PCD cutting tool machining.

[0022] By incorporating a clamping structure, the bidirectional movement of the threaded rod facilitates the clamping blocks to move closer together, clamping the tool through the clamping groove. This allows for the clamping of tools of different sizes, enabling the device to easily handle tools and improving the convenience of using this anti-chip-splashing PCD tool machining grinding device. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0024] Figure 2 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0025] Figure 3 This is a side sectional view of the present invention.

[0026] Figure 4This is a top view cross-sectional structural diagram of the present invention;

[0027] Figure 5 This is a top view cross-sectional diagram of the collection structure of this utility model.

[0028] The following are the annotations in the diagram: 1. Base; 2. Transparent protective box; 3. Spray pipe; 4. Moving structure; 41. First servo motor; 42. Lateral moving seat; 43. Lateral moving block; 44. First lead screw; 45. Longitudinal moving seat; 46. Longitudinal moving block; 47. Electric telescopic rod; 48. Second lead screw; 49. Second servo motor; 5. Grinding machine; 6. Clamping structure; 61. Clamping seat; 62. Sliding block; 63. Clamping block; 64. Clamping groove; 65. Third servo motor; 66. Threaded rod; 67. Guide rod; 7. Collection structure; 71. Collection box; 72. Negative pressure fan; 73. Mounting plate; 74. Collection box; 75. Slag discharge pipe; 76. Air inlet; 77. Feed hopper; 8. Reserved groove. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-5 The present invention provides a grinding device for PCD tool processing that prevents chip splashing, including a base 1.

[0031] Reference Figure 1 , Figure 3 and Figure 4 The base 1 has a reserved slot 8 inside. A clamping structure 6 is fixed to the top of the base 1 outside the reserved slot 8. The clamping structure 6 includes a clamping seat 61 fixed to the top of the base 1 outside the reserved slot 8. Sliding blocks 62 are evenly arranged inside the clamping seat 61. Threaded rods 66 are threaded inside the sliding blocks 62. Guide rods 67 are arranged on both sides of the threaded rods 66. A third servo motor 65 is fixedly installed on the outer wall of one end of the clamping seat 61. A clamping block 63 is fixed to the top of each sliding block 62. A clamping slot 64 is opened on one side of each clamping block 63. The threads at both ends of the threaded rod 66 are opposite in direction. One end of the threaded rod 66 extends to the outside of the clamping seat 61 and is fixedly connected to the output end of the third servo motor 65. The other end of the threaded rod 66 extends to the inside of the clamping seat 61 and is rotatably connected to the clamping seat 61. The guide rods 67 and sliding blocks 62 are slidably connected. Both ends of the guide rods 67 are fixedly connected to the inner wall of the clamping seat 61.

[0032] When the external power supply is connected, the third servo motor 65 starts, driving the threaded rod 66 with opposite threads at both ends to rotate. The sliding block 62 moves towards the center along the guide rod 67, pushing the clamping block 63 to lock the tool through the clamping groove 64.

[0033] Reference Figure 1 , Figure 3 and Figure 5 A collection structure 7 is fixed to the bottom of the base 1 outside the reserved groove 8. The collection structure 7 includes a collection box 71 set below the base 1. Mounting plates 73 are fixed to both sides inside the collection box 71. A negative pressure fan 72 is fixed to one side of the mounting plate 73. A collection box 74 is fixed in the middle of the collection box 71. Air inlets 76 are evenly opened on the top of the collection box 74. A slag discharge pipe 75 is fixed to the bottom of the collection box 74. A feed hopper 77 is fixed to the top of the collection box 71. Filter bags are installed on the inner wall of the top of the mounting plate 73. The air inlets 76 are evenly distributed inside the collection box 74. The inner diameter of the top of the feed hopper 77 is larger than the inner diameter of the reserved groove 8. The top of the feed hopper 77 is fixedly connected to the bottom of the base 1.

[0034] When the external power supply is connected, the negative pressure fan 72 starts, forming a negative pressure zone in the collection box 74. Debris is carried by the airflow from the reserved groove 8 through the feed hopper 77 into the collection box 74. Large particles settle, and dust-laden air impacts the mounting plate 73 through the air inlet 76. Filter bags are installed on the inner wall of the top of the mounting plate 73. Dust is intercepted by the filter bags, and clean air is discharged. Regularly replacing the filter bags can ensure the dust collection efficiency of the negative pressure fan 72.

[0035] Reference Figures 1-3A transparent protective box 2 is fixed to the top of the base 1. A spray pipe 3 is fixed to one side of the top of the base 1. One end of the spray pipe 3 extends to the outside of the transparent protective box 2 and is connected to a water pipe and a water pump. A movable structure 4 is fixed to the inner wall of the top of the transparent protective box 2. The movable structure 4 includes a transverse movable seat 42 fixed to the inner wall of the top of the transparent protective box 2. A first servo motor 41 is fixed to the outer wall of one end of the transverse movable seat 42. A transverse movable block 43 is provided at the bottom of the transverse movable seat 42. A first lead screw 44 is threadedly connected to the inside of the transverse movable block 43. A longitudinal movable seat 45 is fixed to the bottom of the transverse movable block 43. A longitudinal movable block 46 is provided at the bottom of the longitudinal movable seat 45. A second lead screw 48 is threadedly connected. An electric telescopic rod 47 is fixed to the bottom end of the longitudinal moving block 46. A second servo motor 49 is fixedly installed on the outer wall of one end of the longitudinal moving seat 45. One end of the first lead screw 44 extends to the outside of the transverse moving seat 42 and is fixedly connected to the output end of the first servo motor 41. The other end of the first lead screw 44 extends to the inside of the transverse moving seat 42 and is rotatably connected to the transverse moving seat 42. One end of the second lead screw 48 extends to the outside of the longitudinal moving seat 45 and is fixedly connected to the output end of the second servo motor 49. The other end of the second lead screw 48 extends to the inside of the longitudinal moving seat 45 and is rotatably connected to the longitudinal moving seat 45. A grinder 5 is fixed to the bottom end of the moving structure 4.

[0036] When an external power source is connected, the first servo motor 41 is started. The first servo motor 41 drives the first lead screw 44 to rotate, causing the transverse moving block 43 to slide along the transverse moving seat 42. The second servo motor 49 is started, and the second servo motor 49 drives the second lead screw 48 to rotate, pushing the longitudinal moving block 46 to move on the longitudinal moving seat 45. The electric telescopic rod 47 controls the feed depth of the grinding machine 5, forming a three-dimensional linkage system.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A grinding device for PCD tool machining that prevents chip splashing, comprising a base (1); Its features are: The base (1) has a reserved slot (8) inside; The top of the base (1) on the outer side of the reserved slot (8) is fixed with a clamping structure (6); A collection structure (7) is fixed at the bottom of the base (1) on the outer side of the reserved slot (8). The collection structure (7) includes a collection box (71) set below the base (1). Mounting plates (73) are fixed on both sides inside the collection box (71). A negative pressure fan (72) is fixed on one side of the mounting plate (73). A collection box (74) is fixed in the middle of the collection box (71). Air inlets (76) are evenly opened on the top of the collection box (74). A slag discharge pipe (75) is fixed at the bottom of the collection box (74). A feed hopper (77) is fixed at the top of the collection box (71).

2. A pcd tooling dressing apparatus that prevents chips from flying, according to claim 1, characterized in that: A transparent protective box (2) is fixed to the top of the base (1), a spray pipe (3) is fixed to one side of the top of the base (1), a movable structure (4) is fixed to the inner wall of the top of the transparent protective box (2), and a polisher (5) is fixed to the bottom of the movable structure (4).

3. A pcd tooling dressing apparatus that prevents chips from flying, according to claim 2, characterized in that: One end of the spray pipe (3) extends to the outside of the transparent protective box (2) and is connected to a water pipe and a water pump.

4. A grinding device for PCD tool machining with anti-chip splashing according to claim 2, characterized in that: The movable structure (4) includes a transverse movable seat (42) fixed to the inner wall of the top of the transparent protective box (2). A first servo motor (41) is fixed to the outer wall of one end of the transverse movable seat (42). A transverse movable block (43) is provided at the bottom of the transverse movable seat (42). A first lead screw (44) is threaded into the transverse movable block (43). A longitudinal movable seat (45) is fixed to the bottom of the transverse movable block (43). A longitudinal movable block (46) is provided at the bottom of the longitudinal movable seat (45). A second lead screw (48) is threaded into the longitudinal movable block (46). An electric telescopic rod (47) is fixed to the bottom of the longitudinal movable block (46). A second servo motor (49) is fixed to the outer wall of one end of the longitudinal movable seat (45).

5. A grinding device for PCD tool machining with anti-chip splashing according to claim 4, characterized in that: One end of the first lead screw (44) extends to the outside of the transverse moving seat (42) and is fixedly connected to the output end of the first servo motor (41). The other end of the first lead screw (44) extends to the inside of the transverse moving seat (42) and is rotatably connected to the transverse moving seat (42).

6. A grinding device for PCD tool machining with anti-chip splashing according to claim 4, characterized in that: One end of the second lead screw (48) extends to the outside of the longitudinal moving seat (45) and is fixedly connected to the output end of the second servo motor (49). The other end of the second lead screw (48) extends to the inside of the longitudinal moving seat (45) and is rotatably connected to the longitudinal moving seat (45).

7. A grinding device for PCD tool machining with anti-chip splashing according to claim 1, characterized in that: The clamping structure (6) includes a clamping seat (61) fixed to the top of the base (1) outside the reserved slot (8). Sliding blocks (62) are evenly arranged on the inner side of the clamping seat (61). Threaded rods (66) are threadedly connected inside each sliding block (62). Guide rods (67) are provided on both sides of each threaded rod (66). A third servo motor (65) is fixedly installed on the outer wall of one end of the clamping seat (61). A clamping block (63) is fixed to the top of each sliding block (62). A clamping groove (64) is opened on one side of each clamping block (63).

8. A grinding device for PCD tool machining with anti-chip splashing according to claim 7, characterized in that: The threads at both ends of the threaded rod (66) are in opposite directions. One end of the threaded rod (66) extends to the outside of the clamping seat (61) and is fixedly connected to the output end of the third servo motor (65). The other end of the threaded rod (66) extends to the inside of the clamping seat (61) and is rotatably connected to the clamping seat (61).

9. A grinding device for PCD tool machining with anti-chip splashing according to claim 7, characterized in that: The guide rod (67) and the sliding block (62) are slidably connected, and both ends of the guide rod (67) are fixedly connected to the inner wall of the clamping seat (61).

10. A grinding device for PCD tool machining with anti-chip splashing according to claim 1, characterized in that: Filter bags are installed on the inner wall of the top of the mounting plate (73). The air inlet holes (76) are evenly distributed inside the collection box (74). The inner diameter of the top of the feed hopper (77) is larger than the inner diameter of the reserved groove (8). The top of the feed hopper (77) and the bottom of the base (1) are fixedly connected.

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