A distribution plate for an atomizer device and its processing equipment

Abstract

This utility model relates to the field of automotive painting technology, and in particular to a distribution plate for an atomizer device and its processing equipment, including a frame and a grinding mechanism. The grinding mechanism includes a placement component, a centering component, an L-plate, a cylinder, a sliding component, a clamping component, a rotating component, and a grinding component. The placement component is fixedly connected to the frame, the centering component is disposed on the frame, the L-plate is fixedly connected to the frame, the sliding component is fixedly connected to the L-plate, the cylinder is mounted on the L-plate, and the output end of the cylinder is fixedly connected to the sliding component. The clamping component is fixedly connected to the sliding component, the rotating component is disposed on the sliding component, and the grinding component is connected to the rotating component. This method solves the technical problem in the prior art that the equipment for grinding the outer wall of the distribution plate has a low degree of automation, which affects the performance.

Description

Technical Field

[0001] This utility model relates to the field of automotive painting technology, and in particular to a distribution plate for an atomizer device and its processing equipment. Background Technology

[0002] In the automotive manufacturing industry, body painting is a crucial step in determining product appearance quality, corrosion resistance, and market competitiveness. The atomizer, as a core piece of equipment in the painting production line, functions by using the synergistic action of a high-speed rotating bell-shaped cup and a distribution plate to transform high-viscosity paint into uniformly sized micro-droplets. This micro-droplets are then guided by electrostatic adsorption or compressed air to achieve efficient and uniform coating coverage. Within the atomizer, the distribution plate, as a key component, precisely distributes the high-pressure-delivered paint to the edge of the bell-shaped cup through internal flow channels, ensuring the formation of a uniform liquid film on the cup surface.

[0003] However, in the existing technology, the equipment for polishing the outer wall of the distribution plate has a low degree of automation, which affects the performance. Utility Model Content

[0004] The purpose of this utility model is to provide a distribution plate for an atomizer device and its processing equipment, aiming to solve the technical problem that the equipment for grinding the outer wall of the distribution plate in the prior art has a low degree of automation, which affects the performance.

[0005] To achieve the above objectives, this utility model employs a processing device for the distribution plate of an atomizer, comprising a frame and a polishing mechanism. The polishing mechanism includes a placement component, a centering component, an L-plate, a cylinder, a sliding component, a clamping component, a rotating component, and a polishing component. The placement component is fixedly connected to the frame, the centering component is disposed on the frame, the L-plate is fixedly connected to the frame, the sliding component is fixedly connected to the L-plate, the cylinder is mounted on the L-plate, the output end of the cylinder is fixedly connected to the sliding component, the clamping component is fixedly connected to the sliding component, the rotating component is disposed on the sliding component, and the polishing component is connected to the rotating component.

[0006] The centering assembly includes a centering motor, a bidirectional screw, and two centering members. The frame has two sliding grooves, and the two centering members are slidably connected to the corresponding sliding grooves. The centering motor is mounted on the frame, and the output end of the centering motor is fixedly connected to the bidirectional screw. The bidirectional screw is threadedly engaged with both centering members.

[0007] The rotating assembly includes a rotary motor, a driving gear, a driven gear, and a rotating component. The rotating component is rotatably connected to the sliding component, and the driven gear is fixedly connected to the rotating component. The rotary motor is mounted on the sliding component, and the output end of the rotary motor is fixedly connected to the driving gear. The driving gear meshes with the driven gear.

[0008] The grinding assembly includes a bracket, a grinding motor, a mounting component, a grinding roller, and bolts. The bracket is fixedly connected to the rotating component, the grinding motor is mounted on the bracket, the output end of the grinding motor is fixedly connected to the mounting component, and the grinding roller is fixed to the mounting component by the bolts.

[0009] The present invention also provides a distribution plate for an atomizer device, which is manufactured using the processing equipment for a distribution plate of an atomizer device as described above.

[0010] It includes a main body and multiple through holes, all of which are provided on the main body.

[0011] This utility model discloses a distribution disc for an atomizer device and its processing equipment. In specific use, the distribution disc to be polished is placed on the placement member, then aligned by the centering component, and the cylinder is activated. The output end of the cylinder drives the sliding member to move, and the sliding member drives the clamping member to press against the distribution disc. Then, the centering component moves away from the distribution disc, and the polishing component and the rotating component are activated. The rotating component drives the polishing component to rotate, thereby polishing the outer wall of the distribution disc. This method solves the technical problem of low automation in existing equipment for polishing the outer wall of the distribution disc, which affects the performance. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the processing equipment for the distribution plate of the atomizer device of this utility model.

[0014] Figure 2 This is a front view of the processing equipment for the distribution plate of the atomizer device of this utility model.

[0015] Figure 3 This is the utility model Figure 1 Enlarged view of the local structure at point A.

[0016] Figure 4 This is a schematic diagram of the distribution plate of the atomizer device of this utility model.

[0017] Figure 5 This is a side view of the dispensing disc of the atomizer device of this utility model.

[0018] 101-Frame, 102-Placement component, 103-L-plate, 104-Cylinder, 105-Sliding component, 106-Clamping component, 107-Centered motor, 108-Double screw, 109-Centered component, 110-Rotary motor, 111-Drive gear, 112-Driven gear, 113-Rotating component, 114-Bracket, 115-Grinding motor, 116-Mounting component, 117-Grinding roller, 118-Bolt, 119-Slide groove, 201-Main body, 202-Through hole. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Please see Figures 1-3 ,in Figure 1 This is a schematic diagram of the processing equipment for the distribution plate of the atomizer device of this utility model. Figure 2 This is a front view of the processing equipment for the distribution plate of the atomizer device of this utility model. Figure 3 This is the utility model Figure 1 Enlarged view of the local structure at point A.

[0021] This utility model provides a processing device for the distribution plate of an atomizer device, including a frame 101 and a grinding mechanism. The grinding mechanism includes a placement component 102, a centering component, an L-plate 103, a cylinder 104, a sliding component 105, a clamping component 106, a rotating component, and a grinding component. The centering component includes a centering motor 107, a bidirectional screw 108, and two centering components 109. The rotating component includes a rotating motor 110, a driving gear 111, a driven gear 112, and a rotating component 113. The grinding component includes a bracket 114, a grinding motor 115, a mounting component 116, a grinding roller 117, and bolts 118. The aforementioned solution solves the technical problem in the prior art that the equipment for grinding the outer wall of the distribution plate has a low degree of automation, which affects the performance.

[0022] In this specific embodiment, the frame 101 is used to be placed on the ground for support, thereby improving stability.

[0023] The placement component 102 is fixedly connected to the frame 101. The centering component is disposed on the frame 101. The L-plate 103 is fixedly connected to the frame 101. The sliding component 105 is fixedly connected to the L-plate 103. The cylinder 104 is mounted on the L-plate 103, and the output end of the cylinder 104 is fixedly connected to the sliding connection. The clamping component 106 is fixedly connected to the sliding component 105. The rotating component is disposed on the sliding component 105. The grinding component is connected to the rotating component. In actual use, the distribution plate to be ground is placed on the... The device is placed on the placement component 102, and then aligned with the centering component. Then, the cylinder 104 is activated. The output end of the cylinder 104 drives the sliding component 105 to move. The sliding component 105 drives the pressing component 106 to press against the distribution plate. Then, the centering component moves away from the distribution plate, and then the grinding component and the rotating component are activated. The rotating component drives the grinding component to rotate, thereby grinding the outer wall of the distribution plate. This method solves the technical problem that the equipment for grinding the outer wall of the distribution plate in the prior art has a low degree of automation, which affects the use effect.

[0024] Secondly, the frame 101 has two sliding grooves 119, and the two centering members 109 are slidably connected to the corresponding sliding grooves 119. The centering motor 107 is mounted on the frame 101, and the output end of the centering motor 107 is fixedly connected to the bidirectional screw 108. The bidirectional screw 108 is threadedly engaged with the two centering members 109. In actual use, after the distribution plate to be processed is placed on the placement member 102, the centering motor 107 is started. The output end of the centering motor 107 drives the bidirectional screw 108 to rotate. The bidirectional screw 108 drives the two centering members 109 to move towards each other, thereby contacting the distribution plate and centering and aligning it.

[0025] Meanwhile, the rotating component 113 is rotatably connected to the sliding component 105, the driven gear 112 is fixedly connected to the rotating component 113, the rotary motor 110 is mounted on the sliding component 105, and the output end of the rotary motor 110 is fixedly connected to the driving gear 111. The driving gear 111 meshes with the driven gear 112. In actual use, the rotary motor 110 is started, and the rotary motor 110 drives the driving gear 111 to rotate. The driving gear 111 drives the rotating component 113 to rotate through the driven gear 112, thereby driving the grinding component connected to the rotating component to rotate, realizing all-round grinding.

[0026] In addition, the bracket 114 is fixedly connected to the rotating component 113, the grinding motor 115 is mounted on the bracket 114, the output end of the grinding motor 115 is fixedly connected to the mounting component 116, and the grinding roller 117 is fixed to the mounting component 116 by the bolt 118. When the grinding motor 115 is started, the output end of the grinding motor 115 drives the grinding roller 117 to rotate through the mounting component 116. When the rotating component 113 rotates, it drives the bracket 114 to rotate. The bracket 114 drives the grinding roller 117 to rotate to grind the distribution plate. Furthermore, the bolt 118 facilitates the replacement of the grinding roller 117.

[0027] Please see Figure 4 and Figure 5 , Figure 4 This is a schematic diagram of the distribution plate of the atomizer device of this utility model. Figure 5 This is a side view of the dispensing disc of the atomizer device of this utility model.

[0028] The present invention also provides a distribution plate for an atomizer device, which is manufactured using the processing equipment for a distribution plate of an atomizer device as described above.

[0029] It includes a main body 201 and a plurality of through holes 202, all of which are provided on the main body 201.

[0030] In this specific embodiment, the distribution plate of the atomizer device is mounted on a bell-shaped swivel cup, which is fixed on the hollow shaft of the turbine. The bell-shaped swivel cup rotates with the shaft, and the coating flows into the interior of the bell-shaped swivel cup through the feed pipe. It escapes through the gap between the bell-shaped swivel cup and the distribution plate of the atomizer device in the center of the bell-shaped swivel cup. In addition, some coating overflows from the multiple through holes 202 on the distribution plate of the atomizer device.

[0031] Under the influence of centrifugal force, the paint becomes a uniform film and flows toward the edge of the bell-shaped cup. When the paint leaves the edge of the bell-shaped cup, the serrations of the cup and the hub edge are tangential to the paint film, and the paint film decomposes into many small droplets. The forming airflow and electrostatic attraction cause the paint droplets to move toward the surface to be sprayed.

[0032] After prolonged operation or when changing the paint, the bell-shaped rotary cup should be thoroughly cleaned with a cleaning agent. The cleaning agent replaces the paint and enters the bell-shaped rotary cup. The cleaning agent flows into the back of the bell-shaped rotary cup from the feed pipe and flows into the surface for cleaning as the bell-shaped rotary cup rotates slowly.

[0033] During cleaning, also known as "quick cleaning," the air pressure of the air motor driving the bell-shaped rotary cup is significantly reduced, thus significantly decreasing the rotation speed of the bell-shaped rotary cup. This results in a flow of thinner rather than paint within the cup; some thinner flows through the cup's path, aligning with the paint's path during spraying. Due to the lower viscosity, more thinner flows out from the center hole of the distribution disc, through the rear hole of the bell-shaped rotary cup, and the rinsing agent flows across the back and outside of the cup, removing contaminants.

[0034] In the specific use of the atomizer device and its processing equipment according to this utility model, the distribution disc to be polished is placed on the placement member 102, and then aligned by the centering component. Then, the cylinder 104 is activated, and the output end of the cylinder 104 drives the sliding member 105 to move. The sliding member 105 drives the pressing member 106 to press against the distribution disc. Then, the centering component moves away from the distribution disc, and then the polishing component and the rotating component are activated. The rotating component drives the polishing component to rotate, thereby polishing the outer wall of the distribution disc. This method solves the technical problem of low automation in the existing equipment for polishing the outer wall of the distribution disc, which affects the use effect.

[0035] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A processing device for a distribution plate of an atomizer device, comprising a frame, characterized in that, It also includes a polishing mechanism; The polishing mechanism includes a placement component, a centering component, an L-plate, a cylinder, a sliding component, a clamping component, a rotating component, and a polishing component. The placement component is fixedly connected to the frame, the centering component is disposed on the frame, the L-plate is fixedly connected to the frame, the sliding component is fixedly connected to the L-plate, the cylinder is mounted on the L-plate, the output end of the cylinder is fixedly connected to the sliding component, the clamping component is fixedly connected to the sliding component, the rotating component is disposed on the sliding component, and the polishing component is connected to the rotating component.

2. The processing equipment for the distribution plate of the atomizer device as described in claim 1, characterized in that, The centering assembly includes a centering motor, a bidirectional screw, and two centering members. The frame has two sliding grooves, and the two centering members are slidably connected to the corresponding sliding grooves. The centering motor is mounted on the frame, and the output end of the centering motor is fixedly connected to the bidirectional screw. The bidirectional screw is threadedly engaged with both centering members.

3. The processing equipment for the distribution plate of the atomizer device as described in claim 2, characterized in that, The rotating assembly includes a rotary motor, a driving gear, a driven gear, and a rotating component. The rotating component is rotatably connected to the sliding component, and the driven gear is fixedly connected to the rotating component. The rotary motor is mounted on the sliding component, and the output end of the rotary motor is fixedly connected to the driving gear. The driving gear meshes with the driven gear.

4. The processing equipment for the distribution plate of the atomizer device as described in claim 3, characterized in that, The grinding assembly includes a bracket, a grinding motor, a mounting component, a grinding roller, and bolts. The bracket is fixedly connected to the rotating component. The grinding motor is mounted on the bracket, and the output end of the grinding motor is fixedly connected to the mounting component. The grinding roller is fixed to the mounting component by the bolts.

5. A distribution plate for an atomizer device, manufactured using the processing equipment for a distribution plate of an atomizer device as described in claim 4, characterized in that, It includes a main body and multiple through holes, all of which are provided on the main body.

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