A test bench for unlocking battery packs in light trucks.

Abstract

This utility model discloses a test bench for unlocking battery packs in battery swapping stations for light trucks, belonging to the field of battery pack unlocking technology for battery swapping stations. It includes a base, with a support plate welded to one side of the top surface of the base. A height adjustment component is connected to the upper side of one side of the support plate. A stereo camera is detachably connected to one side of the height adjustment component. The height of the stereo camera can be easily adjusted via the height adjustment component. The horizontal adjustment component can adjust the horizontal position of a laser light, and the height of the laser light can be adjusted via the height adjustment component 2. The operation is simple, improving practicality. By pulling a lever, the lever moves a rod, causing the rod to move into the insertion hole on the stereo camera, allowing the stereo camera to be removed from the slot, thus achieving disassembly of the stereo camera. The operation is simple, facilitating the maintenance or replacement of the stereo camera, and improving practicality.

Description

Technical Field

[0001] This utility model relates to the field of battery pack unlocking technology in battery swapping stations, and in particular to a test bench for testing the unlocking of battery packs in battery swapping stations in light trucks. Background Technology

[0002] The test bench for unlocking battery packs in battery swapping stations for light trucks is a comprehensive test device specifically designed for the unlocking function of battery packs in battery swapping stations for light trucks. Its core objective is to simulate the unlocking process of the battery pack in actual battery swapping scenarios, comprehensively evaluate the reliability, stability and performance indicators of the unlocking system, and provide data support for the optimization of battery packs and battery swapping station systems.

[0003] A search revealed that utility model CN220339642U discloses a test bench for unlocking battery packs in light truck replacement stations. The bench includes a base and a support column. The support column is fixed to the base, and two sliding seats are fitted onto the support column, moving along it. A support frame is connected to the front end of one sliding seat, moving left and right along it. A clamping frame is connected to the front end of the other sliding seat. Two laser lights are mounted on the support frame, and a stereo camera is fixedly connected to the clamping frame. A millimeter scale ruler is provided on the side of the support column, and a second millimeter scale ruler is provided on the surface of the support frame. This utility model uses a test bench to simulate how the unlocking mechanism moves, ensuring accurate unlocking by aligning the unlocking mechanism with the keyhole. This solves the problem of needing a dedicated unlocking mechanism device, allowing unlocking to be performed using a test bench that simulates the unlocking mechanism even when no such device is available.

[0004] The test stand still has the following drawbacks: it is inconvenient to disassemble the stereo camera, it is inconvenient to maintain or replace the stereo camera, and it is inconvenient to adjust the height and horizontal position of the laser light and the height of the stereo camera. The operation is cumbersome and reduces its practicality.

[0005] Therefore, those skilled in the art have provided a test bench for unlocking the battery pack of a replacement power station in a light truck, in order to solve the problems mentioned in the background art. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing a test bench for unlocking battery packs in light trucks that can be replaced at power stations.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a base is included, a support plate is welded to one side of the top surface of the base, a height adjustment component one is connected to the upper side of one side of the support plate, a stereo camera is detachably connected to one side of the height adjustment component one, a height adjustment component two is connected to the lower side of one side of the support plate, a horizontal adjustment component is connected to one side of the height adjustment component two, a support frame is connected to one side of the horizontal adjustment component, and laser lights are installed on both sides of the support frame.

[0008] As a further description of the above technical solution:

[0009] The height adjustment component includes two fixed blocks welded to the surface of the support plate. A threaded rod is rotatably connected between the two fixed blocks. The top of the threaded rod passes through a fixed block and is welded to a rotating block. A movable block is threaded to the outside of the threaded rod. Two sliders are welded to the side of the movable block. Two grooves are formed on the side of the support plate. The two sliders are slidably connected in the two grooves respectively.

[0010] As a further description of the above technical solution:

[0011] A slot is provided on one side of the moving block, and one end of the stereo camera is locked in the slot. Insertion holes are provided on both sides of the stereo camera. Insert rods are slidably connected to both sides of the slot. The ends of the two insert rods near the moving block extend into the slot and are respectively locked in the two insertion holes. The ends of the two insert rods away from the moving block extend to the outside of the moving block and are welded with pull blocks. Springs are sleeved on the outside of the two insert rods.

[0012] As a further description of the above technical solution:

[0013] The height adjustment component 2 includes two fixed blocks 2 welded to the side of the support plate, and a threaded rod 2 rotatably connected between the two fixed blocks 2. The bottom end of the threaded rod 2 passes through a fixed block 2 and is welded with a rotating block 2. A lifting block is threaded to the outside of the threaded rod 2. Two sliders 2 are welded to the side of the lifting block. Two sliding grooves 2 are opened on the side of the support plate. The two sliders 2 are slidably connected in the two sliding grooves 2 respectively.

[0014] As a further description of the above technical solution:

[0015] The horizontal adjustment assembly includes two fixed blocks three welded to the side of the support frame, and a threaded rod three rotatably connected between the two fixed blocks three. One end of the threaded rod three passes through a fixed block three and is welded to a rotating block three. A threaded sleeve is connected to the external thread of the threaded rod three, and one side of the threaded sleeve is welded to one side of the lifting block.

[0016] As a further description of the above technical solution:

[0017] A movable block is welded to one end of the threaded sleeve, and a sliding groove is provided on the side of the support frame, in which the movable block is slidably connected.

[0018] As a further description of the above technical solution:

[0019] The two ends of the spring are welded to the side of the pull block and the side of the moving block, respectively.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the height of the stereo camera can be easily adjusted by the height adjustment component one, the horizontal adjustment component can adjust the horizontal position of the laser light, and the height adjustment component two can adjust the height of the laser light. The operation is simple and the practicality is improved.

[0022] 2. In this utility model, by pulling the pull block, the pull block drives the insertion rod to move, so that the insertion rod moves to the insertion hole on the stereo camera, and the stereo camera can be taken out of the slot, thereby realizing the disassembly of the stereo camera. The operation is simple, which facilitates the maintenance or replacement of the stereo camera and improves its practicality. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a test bench for unlocking a battery pack in a light truck, as proposed in this utility model.

[0024] Figure 2 This is a partial schematic diagram of a battery pack unlocking test for a replacement power station in a light truck, as proposed in this utility model. Figure 1 ;

[0025] Figure 3 This is a partial schematic diagram of a battery pack unlocking test for a replacement power station in a light truck, as proposed in this utility model. Figure 2 ;

[0026] Figure 4 This invention proposes a test bench for unlocking battery packs in light trucks that are used in power station replacement tests. Figure 2 Enlarged view of point A.

[0027] Legend:

[0028] 1. Base; 2. Support plate; 3. Moving block; 4. Slide groove one; 5. Rotating block one; 6. Fixing block one; 7. Threaded rod one; 8. Pulling block; 9. Stereo camera; 10. Slot; 11. Fixing block two; 12. Threaded rod two; 13. Slide groove two; 14. Lifting block; 15. Threaded sleeve; 16. Support frame; 17. Laser light; 18. Rotating block three; 19. Spring; 20. Insert rod; 21. Rotating block two; 22. Threaded rod three; 23. Fixing block three. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-4 One embodiment of this utility model includes a base 1, a support plate 2 welded to one side of the top surface of the base 1, a height adjustment component 1 connected above one side of the support plate 2, a stereo camera 9 detachably connected to one side of the height adjustment component 1, a height adjustment component 2 connected below one side of the support plate 2, a horizontal adjustment component connected to one side of the height adjustment component 2, a support frame 16 connected to one side of the horizontal adjustment component, and laser lights 17 installed on both sides of the support frame 16.

[0031] The height adjustment component one includes two fixed blocks 6 welded to the surface of the support plate 2. A threaded rod 7 is rotatably connected between the two fixed blocks 6. The top of the threaded rod 7 passes through one of the fixed blocks 6 and is welded with a rotating block 5. A movable block 3 is threadedly connected to the outside of the threaded rod 7. Two sliders 1 are welded to the side of the movable block 3. Two sliding grooves 4 are opened on the side of the support plate 2. The two sliders 1 are slidably connected in the two sliding grooves 4 respectively. A slot 10 is opened on one side of the movable block 3. One end of the stereo camera 9 is locked in the slot 10. Insertion holes are opened on both sides of the stereo camera 9. Insert rods 20 are slidably connected to both sides of the slot 10. The ends of the two insert rods 20 near the movable block 3 extend into the slot 10 and are locked in the two insertion holes respectively. The ends of the two insert rods 20 away from the movable block 3 extend to the outside of the movable block 3 and are welded with a pull block 8. A spring 19 is sleeved on the outside of the two insert rods 20. The height adjustment component two includes two fixed blocks 6 welded to the side of the support plate 2. Block 2 11, with a threaded rod 12 rotatably connected between the two fixed blocks 2 11. The bottom end of the threaded rod 12 passes through a fixed block 2 11 and is welded with a rotating block 21. The threaded rod 12 is externally threaded to a lifting block 14. Two sliders 2 are welded to the side of the lifting block 14. The side of the support plate 2 has two sliding grooves 2 13. The two sliders 2 are slidably connected in the two sliding grooves 2 13 respectively. The horizontal adjustment component includes two fixed blocks 3 23 welded to the side of the support frame 16. A threaded rod 3 22 is rotatably connected between the two fixed blocks 3 23. One end of the threaded rod 3 22 passes through a fixed block 3 23 and is welded with a rotating block 3 18. The threaded rod 3 22 is externally threaded to a threaded sleeve 15. One side of the threaded sleeve 15 is welded to one side of the lifting block 14. One end of the threaded sleeve 15 is welded to a moving block. The side of the support frame 16 has a sliding groove. The moving block is slidably connected in the sliding groove. The two ends of the spring 19 are welded to the side of the pull block 8 and the side of the moving block 3 respectively.

[0032] A millimeter scale is provided on the side of the support plate 2, next to the movable block 3. By rotating the rotating block 5, the rotating block 5 drives the threaded rod 7 to rotate, causing the movable block 3 to rise and fall. The rise and fall of the movable block 3 drives the stereo camera 9 to rise and fall. Combined with the millimeter scale, the height of the stereo camera 9 can be adjusted. The operation is simple and the practicality is improved. A millimeter scale is provided on the upper surface of the support frame 16, and an indicator needle is provided on the upper surface of the threaded sleeve 15. The indicator needle points to the millimeter scale. By pointing the indicator needle to the millimeter scale, the horizontal movement distance of the support frame 16 can be controlled. The stereo camera 9 is electrically connected to the processing controller through a wire. The processing controller is electrically connected to the display terminal through a wire. The processing controller is located inside the display terminal. The stereo camera 9 is a Leica BLK3D stereo camera 9.

[0033] Working Principle: During use, the test stand is aligned with the battery pack of the light truck. The light sources emitted by the two laser lights 17 can be adjusted in length and size to simulate the locking guns corresponding to the two lock holes on the battery pack. The stereo camera 9 takes pictures of the battery pack on the light truck. By identifying the position of the lock holes in the pictures, since the positions of the two lock holes and their corresponding two locking guns on the battery pack are fixed and known, the Leica BLK3D stereo camera 9 combines a calibrated stereo camera 9 with electronic distance measurement technology and advanced algorithms. Based on the algorithm model built into the Leica BLK3D stereo camera 9, it can accurately calculate the distance between the current test stand and the lock hole, as well as the x, y, and z axis values ​​of the test stand relative to the battery pack lock holes. These values ​​are then displayed on the display terminal by the processing controller. Then, by rotating the rotating block 21, the rotating block... The second 21 drives the threaded rod 12 to rotate, causing the lifting block 14 to rise and fall. The rise and fall of the lifting block 14 causes the support frame 16 to rise and fall. Combined with the millimeter scale, the height of the laser light 17 on the support frame 16 can be adjusted. By rotating the rotating block 18, the rotating block 18 drives the threaded rod 22 to rotate, thereby causing the threaded rod 22 and the threaded sleeve 15 to move relative to each other, so that the support frame 16 moves horizontally. Combined with the millimeter scale, the horizontal position of the laser light 17 can be adjusted. The operation is simple, saves time, and improves practicality. After the position is adjusted, turn on the laser light 17 and check whether the light source of the laser light 17 is aligned with the center position of the two lock holes on the battery pack. If they are aligned, it means that the unlocking mechanism lock gun can be aligned with the lock hole, indicating that the movement value is correct. In actual battery replacement, the unlocking mechanism lock gun can be aligned and inserted into the lock hole, thereby performing the unlocking operation.

[0034] By pulling the pull block 8, the pull block 8 moves the insertion rod 20, causing the insertion rod 20 to move into the insertion hole on the stereo camera 9, so that the stereo camera 9 can be removed from the card slot 10, thereby realizing the disassembly of the stereo camera 9. The operation is simple, which facilitates the maintenance or replacement of the stereo camera 9 and improves its practicality.

[0035] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer for control. The detailed description of known functions and components is omitted in the specific implementation of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A test bench for replacing the battery pack unlocking test of a light truck, comprising a base (1), characterized in that: A support plate (2) is welded to one side of the top surface of the base (1). A height adjustment component one is connected to the upper side of the support plate (2). A stereo camera (9) is detachably connected to one side of the height adjustment component one. A height adjustment component two is connected to the lower side of the support plate (2). A horizontal adjustment component is connected to one side of the height adjustment component two. A support frame (16) is connected to one side of the horizontal adjustment component. Laser lights (17) are installed on both sides of the support frame (16).

2. The test bench for unlocking test of the battery pack of the replacement power station in the light truck according to claim 1, characterized in that: The height adjustment component includes two fixed blocks (6) welded to the surface of the support plate (2). A threaded rod (7) is rotatably connected between the two fixed blocks (6). The top of the threaded rod (7) passes through a fixed block (6) and is welded with a rotating block (5). A movable block (3) is threaded to the outside of the threaded rod (7). Two sliders are welded to the side of the movable block (3). Two grooves (4) are opened on the side of the support plate (2). The two sliders are slidably connected in the two grooves (4).

3. The test bench for unlocking test of the battery pack of the replacement power station in the light truck according to claim 2, characterized in that: A slot (10) is provided on one side of the moving block (3). One end of the stereo camera (9) is inserted into the slot (10). Insertion holes are provided on both sides of the stereo camera (9). Insert rods (20) are slidably connected to both sides of the slot (10). The ends of the two insert rods (20) near the moving block (3) extend into the slot (10) and are respectively inserted into the two insertion holes. The ends of the two insert rods (20) away from the moving block (3) extend to the outside of the moving block (3) and are welded with pull blocks (8). Springs (19) are sleeved on the outside of the two insert rods (20).

4. The test bench for unlocking test of the battery pack of the replacement power station in the light truck according to claim 1, characterized in that: The height adjustment component 2 includes two fixed blocks 2 (11) welded to the side of the support plate (2). A threaded rod 2 (12) is rotatably connected between the two fixed blocks 2 (11). The bottom end of the threaded rod 2 (12) passes through a fixed block 2 (11) and is welded with a rotating block 2 (21). A lifting block (14) is threaded to the outside of the threaded rod 2 (12). Two sliders 2 are welded to the side of the lifting block (14). Two sliding grooves 2 (13) are opened on the side of the support plate (2). The two sliders 2 are slidably connected in the two sliding grooves 2 (13).

5. A test bench for unlocking a battery pack in a light truck replacement power station according to claim 1, characterized in that: The horizontal adjustment assembly includes two fixed blocks (23) welded to the side of the support frame (16), and a threaded rod (22) is rotatably connected between the two fixed blocks (23). One end of the threaded rod (22) passes through a fixed block (23) and is welded to a rotating block (18). The threaded rod (22) is externally threaded with a threaded sleeve (15), and one side of the threaded sleeve (15) is welded to one side of the lifting block (14).

6. A test bench for unlocking a battery pack in a light truck replacement station according to claim 5, characterized in that: A movable block is welded to one end of the threaded sleeve (15), and a sliding groove is provided on the side of the support frame (16), in which the movable block is slidably connected.

7. A test bench for unlocking a battery pack in a light truck replacement station according to claim 3, characterized in that: The two ends of the spring (19) are welded to the side of the pull block (8) and the side of the moving block (3), respectively.

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