Unmanned station inspection integrated equipment

Abstract

This application relates to the field of industrial automation technology, and in particular to an unmanned station inspection integrated device, including a device housing, a storage mechanism on one side of the device housing, adjustable support feet at the bottom of the device housing, casters at the bottom of the device housing, and a water bladder at the top of the device housing. This application, through the inclusion of tool storage mechanisms, water gun storage mechanisms, and other components, and through the cooperative relationship between the air respirator cabinet, power tool cabinet, escape cabinet, general tool cabinet, and high-pressure water gun nozzle, enables the tool storage mechanism to classify and store different types of tools through drawer-type design and magnetic closure. This achieves the effect of modular storage for the orderly management and rapid retrieval of selected inspection tools.

Description

Technical Field

[0001] This application relates to the field of industrial automation technology, and in particular to unmanned station inspection integrated equipment. Background Technology

[0002] With the rapid development of industrial automation and intelligence, unmanned stations are increasingly widely used in petroleum, chemical, and power industries. Unmanned stations achieve remote monitoring and management through automated systems, effectively reducing labor costs and improving production efficiency. However, long-term operation of equipment within the station can lead to problems such as malfunctions, dust accumulation, and corrosion. Regular inspections and maintenance have become crucial for ensuring the safe and stable operation of the station.

[0003] Traditional unmanned station inspection work often relies on manual labor to carry various scattered tools to the station. This is not only inconvenient in terms of tool carrying, but also lacks integrated solutions for addressing needs such as cleaning equipment surface stains and responding to emergencies. Cleaning equipment requires an additional water source, and tools are easily lost or damaged. In case of sudden danger, emergency equipment cannot be accessed in a timely manner, greatly affecting inspection efficiency and safety. While some existing integrated inspection equipment has some tool storage capabilities, it suffers from unreasonable structural design and limited functionality. The tool storage space is poorly planned, leading to inconvenience in retrieval; the cleaning components are incomplete, failing to meet diverse cleaning needs; and the equipment lacks stability and flexibility, making it difficult to adapt to complex terrain environments.

[0004] Regarding the aforementioned technologies, the inventors have discovered the following drawbacks: most existing devices only have a single function and require multiple devices to work together, resulting in frequent trips for inspection personnel to retrieve items, leading to low efficiency; traditional inspection vehicles are only equipped with tool cabinets, and cleaning requires additional high-pressure water guns and water sources, making the equipment scattered and lacking portability. Utility Model Content

[0005] To address the problems mentioned in the background section, this application provides an integrated unmanned station inspection device.

[0006] The unmanned station inspection integrated equipment provided in this application adopts the following technical solution: an unmanned station inspection integrated equipment includes an equipment shell, a storage mechanism is provided on one side of the equipment shell, adjustable support feet are provided at the bottom of the equipment shell, casters are also provided at the bottom of the equipment shell, and a water bladder is provided at the top of the equipment shell;

[0007] The storage mechanism includes a tool storage mechanism for placing tools and a water gun storage mechanism for accommodating cleaning components. The water gun storage mechanism includes a general tool cabinet for placing general tools, a water gun cabinet door movably installed on one side of the equipment housing, an auxiliary liquid bottle for cleaning tools with a high-pressure water gun head, a high-pressure water gun head connected to a water bladder via a hose, and an automatic rewinding machine for storing the high-pressure water gun head hose. The auxiliary liquid bottle stores auxiliary cleaning fluid, which is used in conjunction with the high-pressure water gun head to perform targeted cleaning on the surface of tools or equipment.

[0008] The water gun cabinet door and the equipment shell form a high-pressure water gun placement cavity to accommodate the cleaning components. The auxiliary liquid bottle, high-pressure water gun head and automatic winding machine are all located inside the high-pressure water gun placement cavity.

[0009] Optionally, the tool storage mechanism includes an air-breathing cabinet for accommodating the air-breathing device, a power tool cabinet for storing power tools, and an escape call cabinet for accommodating the escape call device. The air-breathing cabinet, power tool cabinet, and escape call cabinet all adopt a drawer-type design, and each cabinet door adopts a magnetic closing mechanism.

[0010] Optionally, the water gun storage mechanism also includes a power module for powering the automatic winding machine, an electrical panel with indicator lights and a power-off switch, and a charging cable electrically connected to the electrical panel. The electrical panel integrates indicator lights and a power-off switch to display the working status of the equipment and control the circuit to ensure safety. The electrical panel and the charging cable are both located inside the high-pressure water gun placement cavity.

[0011] Optionally, the automatic rewinder is movably installed inside the high-pressure water gun placement cavity. The automatic rewinder automatically rewinds the high-pressure water gun hose to prevent the hose from getting tangled or knotted, making it easy to store and quickly retrieve, thus improving operational convenience. The hose of the high-pressure water gun head is wound and rewound on one side of the automatic rewinder.

[0012] Optionally, the adjustable support feet are symmetrically arranged on both sides of the bottom of the equipment housing, and the adjustable support feet are driven by a hydraulic device to achieve lifting and lowering.

[0013] Optionally, the top of the water bladder is provided with an injection hole and an exhaust hole, and the bottom of the water bladder is provided with a drain valve, which is located inside the high-pressure water gun placement chamber.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] 1. This utility model, by setting up a tool storage mechanism, a water gun storage mechanism and other components, and through the cooperation between the air respirator cabinet, power tool cabinet, escape cabinet and general tool cabinet and high-pressure water gun head, enables the tool storage mechanism to classify and store different types of tools through drawer-type design and magnetic closure. In this way, the device can achieve the effect of orderly management and quick access to the selected inspection tools through modular storage.

[0016] 2. This utility model, by setting up components such as a high-pressure water gun head, an automatic winding machine, and a water bladder, and through the cooperative relationship between the high-pressure water gun head, the water bladder, and the automatic winding machine, enables the high-pressure water gun head to perform high-pressure cleaning on the surface of tools and equipment through a hose connected to the water bladder, and the automatic winding machine to automatically wind up the hose. Thus, this device achieves the effect of efficient cleaning and convenient storage of selected tools and equipment through integrated cleaning components. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application;

[0018] Figure 2 This is a side view schematic diagram of an embodiment of this application;

[0019] Figure 3 This is a schematic diagram of the internal structure in an embodiment of this application;

[0020] Figure 4 This is a partial structural diagram of the storage mechanism in an embodiment of this application;

[0021] Figure 5 This is a schematic diagram of the partial structure installation of the storage mechanism in an embodiment of this application;

[0022] Attached reference numerals: 1. Equipment casing; 2. Storage mechanism; 21. Tool storage mechanism; 22. Water gun storage mechanism; 201. Air breathing chamber; 202. Power tool cabinet; 203. Escape chamber; 204. General tool cabinet; 205. Water gun cabinet door; 206. Auxiliary liquid bottle; 207. High-pressure water gun nozzle; 208. Automatic winding machine; 209. Electrical panel; 210. Charging cable; 3. Adjustable support feet; 4. Casters; 5. Water bladder; Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0024] This application discloses an integrated unmanned station inspection device.

[0025] Please see Figure 1The unmanned station inspection integrated equipment includes an equipment shell 1, a storage mechanism 2 on one side of the equipment shell 1, adjustable support feet 3 at the bottom of the equipment shell 1, casters 4 at the bottom of the equipment shell 1, and a water bladder 5 at the top of the equipment shell 1. The equipment shell 1 is made of high-strength corrosion-resistant material, which can withstand the erosion of harsh environments; the casters 4 are equipped with brake devices to ensure that the equipment is parked stably; the adjustable support feet 3 cooperate with the casters 4 to enable the equipment to be flexibly positioned and stably supported on different terrains; the water bladder 5 is used to store cleaning water to meet the equipment cleaning needs.

[0026] Please see Figures 2 to 5 The storage mechanism 2 includes a tool storage mechanism 21 for storing tools and a water gun storage mechanism 22 for accommodating cleaning components. The water gun storage mechanism 22 includes a general tool cabinet 204 for storing general tools, a water gun cabinet door 205 movably installed on one side of the equipment housing 1, an auxiliary liquid bottle 206 for cleaning tools in conjunction with the high-pressure water gun head 207, a high-pressure water gun head 207 connected to the water bladder 5 via a hose, and an automatic rewinder 208 for storing the hose of the high-pressure water gun head 207. The water gun cabinet door 205 and the equipment housing 1 form a high-pressure water gun placement cavity for accommodating cleaning components. The auxiliary liquid bottle 206, the high-pressure water gun head 207, and the automatic rewinder 208 are all located inside the high-pressure water gun placement cavity. The storage mechanism 2 is scientifically divided into sections; the tool storage mechanism 21 facilitates quick access to various inspection tools; the water gun storage mechanism 22 centrally stores cleaning tools; the automatic hose reel 208 automatically retracts the hose, preventing tangling and knotting; the universal tool cabinet 204 features an internal compartmentalized design, adaptable to the storage of various tools, and improves retrieval efficiency.

[0027] The tool storage mechanism 21 includes a breathing apparatus cabinet 201 for housing breathing apparatus, a power tool cabinet 202 for housing power tools, and an escape call cabinet 203 for housing escape call devices. All three cabinets (breathing apparatus cabinet 201, power tool cabinet 202, and escape call cabinet 203) feature a drawer-type design, and all cabinet doors use magnetic closure. The drawer-type design combined with the magnetic doors allows for quick one-handed opening and closing by inspection personnel, saving operation time. The breathing apparatus cabinet 201 has internal locking clips to prevent damage to the breathing apparatus during transport; the power tool cabinet 202 is equipped with a charging socket to recharge power tools at any time; and the escape call cabinet 203 has status indicator lights that clearly display the working status of the escape call device.

[0028] The water gun storage mechanism 22 also includes a power module for supplying power to the automatic rewinder 208, an electrical panel 209 with indicator lights and a power-off switch, and a charging cable 210 electrically connected to the electrical panel 209. Both the electrical panel 209 and the charging cable 210 are located inside the high-pressure water gun placement cavity. The power module provides stable power to the automatic rewinder 208, ensuring smooth hose rewinding and unwinding. The indicator lights on the electrical panel 209 display the power supply and equipment operating status in real time. The power-off switch allows for quick power cut-off in emergencies, ensuring operational safety. The charging cable 210 is of a length adaptable to various charging scenarios, facilitating connection to an external power source and timely replenishing the equipment's power.

[0029] The automatic rewinder 208 is movably installed inside the high-pressure water gun housing chamber. The hose of the high-pressure water gun head 207 is wound and coiled around one side of the automatic rewinder 208. The automatic rewinder 208 has an automatic locking and releasing function; it automatically unlocks when the hose is pulled and immediately stops winding when released, preventing the hose from being excessively pulled out or suddenly retracting, which could cause safety hazards. Its internal tension adjustment device can automatically adjust the winding force according to the hose length and weight, ensuring the hose is neatly coiled and extending its service life.

[0030] Adjustable support feet 3 are symmetrically arranged on both sides of the bottom of the equipment housing 1. The adjustable support feet 3 are raised and lowered by a hydraulic system. The hydraulically driven adjustable support feet 3 can adjust the height over a wide range to adapt to complex terrain such as slopes and steps. Their pressure sensing system can monitor the support force in real time. When the force on one foot is uneven, it automatically adjusts the hydraulic pressure to maintain the equipment's balance, providing a stable operating platform for inspection personnel and improving work safety and convenience.

[0031] The water bladder 5 has an injection port and an vent at its top, and a drain valve at its bottom, located inside the high-pressure water gun housing. The injection port features a quick-connect design for rapid connection to an external water source, enabling efficient water injection. The vent is equipped with a dustproof and waterproof device that automatically opens to release air during injection and automatically closes after injection. The drain valve has an anti-clogging structure, allowing for rapid and stable water supply when connected to the high-pressure water gun head 207. After cleaning, it completely empties any remaining water from the water bladder 5, preventing bacterial growth and freezing in winter.

[0032] Example

[0033] Station equipment surface cleaning and maintenance

[0034] When oil stains, dust, or other dirt are found on the surface of the station equipment and cleaning is required, the inspection personnel first inject cleaning water into the water bladder 5 through the injection hole at the top of the water bladder 5, and open the vent hole to balance the internal air pressure to ensure a smooth water injection process. After water injection is completed, the injection hole and vent hole are closed.

[0035] Next, open the water gun cabinet door 205, which is mounted on one side of the equipment housing 1, to expose the internal high-pressure water gun placement chamber. Take out the appropriate cleaning tools from the general tool cabinet 204, and fill the auxiliary liquid bottle 206 with special cleaning agent to enhance the cleaning effect when used with the high-pressure water gun head 207.

[0036] Next, pull the hose of the high-pressure water gun head 207 wound around one side of the automatic winding machine 208. The automatic winding machine 208 unlocks the hose during the pulling process. The inspector, holding the high-pressure water gun head 207, walks to the equipment to be cleaned. Open the drain valve at the bottom of the water bladder 5, located inside the high-pressure water gun placement chamber, allowing water from the water bladder 5 to flow through the hose into the high-pressure water gun head 207. Simultaneously, squeeze the auxiliary liquid bottle 206 as needed to mix the cleaning agent into the water flow, performing a high-pressure rinse on the equipment surface.

[0037] After cleaning, the inspector pushes the high-pressure water gun head 207 back to the side of the equipment casing 1, and starts the automatic rewinder 208, which automatically winds the hose back to its initial state. The drain valve is closed, and the high-pressure water gun head 207, auxiliary liquid bottle 206, etc., are returned to their original positions inside the high-pressure water gun placement chamber. The water gun cabinet door 205 is then closed. If the automatic rewinder 208 has insufficient power, the power can be disconnected via the power-off switch on the electrical panel 209, and the charging cable 210 can be used to connect to an external power source for charging. During charging, the indicator lights on the electrical panel 209 will display the charging status for easy monitoring by the inspector.

[0038] The implementation principle of the unmanned station inspection integrated equipment in this application embodiment is as follows:

[0039] First, the equipment can move flexibly through the casters 4 at the bottom. Inspection personnel can easily push the equipment to the target location according to the needs of different inspection areas in the station. After arriving at the designated location, the adjustable support feet 3 are lowered by the hydraulic device to make them contact the ground and provide stable support. The brake device of the casters 4 is activated to ensure that the equipment will not move randomly during operation and achieve precise positioning.

[0040] Secondly, during the inspection preparation phase, the inspectors open the storage mechanism 2 and the tool storage mechanism 21. The magnetically closed drawer doors facilitate quick opening and allow them to retrieve necessary equipment such as breathing apparatus, power tools, and emergency call devices. The fixing buckles of the breathing apparatus cabinet 201 ensure the safe storage of the breathing apparatus, the charging sockets in the power tool cabinet 202 ensure sufficient power for the tools, and the status indicator lights in the emergency call cabinet 203 make it easy to confirm that the emergency call device is working properly, thus ensuring the safety of the inspection.

[0041] Next, when it is necessary to clean the station equipment, open the water gun cabinet door 205, take the auxiliary cleaning tools from the general tool cabinet 204, fill the auxiliary liquid bottle 206 with cleaning agent, pull the hose of the high-pressure water gun head 207, unlock the automatic winding machine 208, pull out the hose, open the drain valve at the bottom of the water bladder 5, and the water in the water bladder 5 flows into the high-pressure water gun head 207 through the hose. At the same time, squeeze the auxiliary liquid bottle 206 to mix in the cleaning agent, and use the high-pressure water flow to clean the equipment.

[0042] Next, during the entire operation of the equipment, the power module inside the water gun storage mechanism 22 continuously supplies power to the automatic winding machine 208 to ensure its normal operation. The indicator lights on the electrical panel 209 display the power supply and equipment operating status in real time, allowing inspection personnel to intuitively understand the equipment status. In case of emergency, the power can be quickly cut off through the power-off switch panel. When the automatic winding machine 208 is low on power, it can be charged by connecting an external power source using the charging cable 210 to maintain the equipment's working capacity.

[0043] Finally, after completing the inspection and cleaning work, loosen the hose of the high-pressure water gun head 207, start the automatic rewinder 208, and automatically rewind the hose neatly using the internal tension adjustment device. Return the used tools to the storage mechanism 2, close the water gun cabinet door 205 and the drawer doors of the tool storage mechanism 21, operate the hydraulic device to raise and retract the adjustable support feet 3, release the brakes of the casters 4, and push the equipment to the storage position to complete the entire workflow.

[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An unmanned station inspection integrated device, comprising a device housing (1), characterized in that: A storage mechanism (2) is provided on one side of the device housing (1), an adjustable support foot (3) is provided at the bottom of the device housing (1), a caster wheel (4) is also provided at the bottom of the device housing (1), and a water bladder (5) is provided at the top of the device housing (1). The storage mechanism (2) includes a tool storage mechanism (21) for placing tools and a water gun storage mechanism (22) for accommodating cleaning components. The water gun storage mechanism (22) includes a general tool cabinet (204) for placing general tools, a water gun cabinet door (205) movably installed on one side of the equipment housing (1), an auxiliary liquid bottle (206) for cleaning tools with high-pressure water gun head (207), a high-pressure water gun head (207) connected to the water bladder (5) via a hose, and an automatic winding machine (208) for storing the hose of the high-pressure water gun head (207). The water gun cabinet door (205) and the equipment housing (1) constitute a high-pressure water gun placement cavity for accommodating cleaning components. The auxiliary liquid bottle (206), the high-pressure water gun head (207), and the automatic winding machine (208) are all located inside the high-pressure water gun placement cavity.

2. The unmanned station inspection integrated equipment according to claim 1, characterized in that: The tool storage mechanism (21) includes an air-breathing cabinet (201) for accommodating an air-breathing device, a power tool cabinet (202) for storing power tools, and an escape call cabinet (203) for accommodating an escape call device. The air-breathing cabinet (201), the power tool cabinet (202), and the escape call cabinet (203) are all designed with drawers, and each cabinet door is closed with magnetic attraction.

3. The unmanned station inspection integrated equipment according to claim 1, characterized in that: The water gun storage mechanism (22) also includes a power module for powering the automatic winding machine (208), an electrical panel (209) with indicator lights and a power off switch panel, and a charging cable (210) electrically connected to the electrical panel (209). The electrical panel (209) and the charging cable (210) are both located inside the high-pressure water gun placement cavity.

4. The unmanned station inspection integrated equipment according to claim 1, characterized in that: The automatic winding machine (208) is movably installed inside the high-pressure water gun placement cavity, and the hose of the high-pressure water gun head (207) is wound around and wound on one side of the automatic winding machine (208).

5. The unmanned station inspection integrated equipment according to claim 1, characterized in that: The adjustable support feet (3) are symmetrically arranged on both sides of the bottom of the equipment housing (1), and the adjustable support feet (3) are driven by a hydraulic device to achieve lifting.

6. The unmanned station inspection integrated equipment according to claim 2, characterized in that: The top of the water bladder (5) is provided with an injection hole and an exhaust hole, and the bottom of the water bladder (5) is provided with a drain valve, which is located inside the high-pressure water gun placement chamber.

Images