Disc type part placing and transferring jig

Abstract

The utility model relates to the technical field of machining and manufacturing, in particular to a disc part placing and transferring jig which comprises a transferring main frame. The supporting block set is fixedly arranged on the transferring main frame and comprises two parallel and opposite supporting blocks, and a plurality of inclined grooves are formed in the inner side of each supporting block in the length direction of the supporting block at intervals; the inclined grooves of the two supporting blocks are arranged in a paired mode in the position perpendicular to the length direction, and the two paired inclined grooves form a V-shaped groove structure. The auxiliary supporting block set is fixedly arranged on the transferring main frame and located above the supporting block set, the auxiliary supporting block set comprises two parallel and opposite auxiliary supporting blocks, and a plurality of straight grooves are formed in the inner side of each auxiliary supporting block in the length direction of the auxiliary supporting block at intervals; the straight grooves of the two auxiliary supporting blocks are arranged in pairs in the direction perpendicular to the length direction. The disc part placing and transferring jig has excellent performance in the aspects of improving the transferring efficiency, reducing part damage, facilitating maintenance and the like, and is wide in application range and high in practicability.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing and manufacturing technology, specifically to a jig for placing and transferring disc-shaped parts. Background Technology

[0002] In the field of machining and manufacturing, there are many problems when placing or transferring disc-shaped parts in the workshop after machining. On the one hand, during the placement or transfer process, parts are prone to collisions with each other or with other objects, resulting in scratches on the surface of the parts. Once the surface of the parts is scratched, a lot of time needs to be spent on rework, which not only affects the product delivery time but also wastes workshop capacity and increases production costs. On the other hand, in order to prevent parts from being scratched due to collisions during placement, the placement distance between parts is usually increased. However, this practice increases the occupancy rate of workshop space, making the workshop space underutilized. In addition, during the transfer of parts, the lack of suitable placement and fixing devices results in low transfer efficiency, making it difficult to meet production needs.

[0003] Therefore, it is necessary to develop a universal fixture for placing and transporting disc-shaped parts to reduce the risk of scratching parts, improve transport efficiency, and solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a disc-shaped parts placement and transfer fixture. This fixture excels in improving transfer efficiency, reducing parts damage, and facilitating maintenance. It is widely applicable and highly practical.

[0005] The technical solution of this utility model is as follows:

[0006] A jig for placing and transferring disc-shaped parts includes:

[0007] Main framework for transshipment;

[0008] A support block assembly is fixedly installed on the main transfer frame. The support block assembly includes two parallel and oppositely arranged support blocks. Each support block has multiple inclined grooves spaced apart along its length on its inner side. The inclined grooves of the two support blocks are paired at a position perpendicular to the length direction, and the two paired inclined grooves form a V-shaped groove structure.

[0009] An auxiliary support block group is fixedly installed on the main transport frame and located above the support block group. The auxiliary support block group includes two parallel and opposite auxiliary support blocks. Each auxiliary support block has multiple straight grooves spaced apart on its inner side along its length direction. The straight grooves of the two auxiliary support blocks are paired and arranged at positions perpendicular to the length direction.

[0010] The spacing between the two support blocks is adjustable.

[0011] The spacing between the two auxiliary support blocks is adjustable.

[0012] The bottom of the main transport frame is fixedly connected to a base, which can be inserted into the top of the main transport frame.

[0013] The support block is fixedly connected to the main transport frame via connecting plate I, L-shaped block and connecting plate II.

[0014] The main frame for transport consists of two parallel and opposite square frames and connecting rods set between the square frames. The square frames are frame structures welded from four square steel bars. Connecting rods are set at the bottom and middle of the two ends of the square frames. Waist holes I are set on the top and bottom of the square frames. The upper and lower ends of the connecting plate I are respectively set with through holes I that mate with the waist holes I for bolt and nut engagement.

[0015] The lower part of the connecting plate I has several parallel waist holes II, and the vertical plate of the L-shaped block is provided with through holes II that mate with the waist holes II for bolt and nut engagement.

[0016] The L-shaped block has a threaded hole I on its horizontal plate, a threaded hole II on its support block, and a through hole III on its connecting plate II for bolt engagement, which mates with both threaded holes I and II.

[0017] The auxiliary support block is fixedly installed on the main transport frame via connecting plate III and connecting plate IV.

[0018] The connecting plate III is welded and fixed to the main transport frame. The connecting plate III has a waist hole III. The two ends of the connecting plate IV have threaded holes III that mate with the waist hole III for bolt engagement. The connecting plate IV has several through holes IV. The auxiliary support block has threaded holes IV that mate with the through holes IV for bolt engagement.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. This utility model discloses a jig for placing and transporting disc-shaped parts. By adjusting the distance between the support block group and the auxiliary support block group, the jig can adapt to disc-shaped parts of different diameters, thereby improving the versatility and flexibility of the jig and meeting the placement and transport needs of parts of various specifications.

[0021] 2. This utility model discloses a jig for placing and transporting disc-shaped parts. This jig can reduce the risk of damage to the parts. The support block and the auxiliary support block adopt V-groove structure and straight groove structure respectively to support and limit the disc-shaped parts, which can effectively prevent scratches and bumps on the parts during placement and transport. At the same time, the support block and the auxiliary support block are made of Teflon material, which further reduces the risk of damage to the parts.

[0022] 3. This utility model discloses a jig for placing and transferring disc-shaped parts. This jig improves transfer efficiency. The design of the jig makes disc-shaped parts more stable during placement and transfer, reducing production interruptions and efficiency reductions caused by parts shaking or falling. In addition, the stacking design of the jig (achieved through a base) also effectively reduces the workshop floor space and improves space utilization.

[0023] 4. The present invention discloses a disc-shaped parts placement and transfer fixture, which is easy to maintain and replace. Most of the components of the fixture are connected by detachable means such as bolts and nuts. When a component is damaged, it can be easily replaced without replacing the entire fixture, thereby reducing maintenance costs and extending the service life of the fixture.

[0024] 5. This utility model discloses a jig for placing and transferring disc-shaped parts. The jig has a relatively simple structure, and each component is easy to process and manufacture, which not only reduces production costs but also improves production efficiency. At the same time, the simple structure also makes the jig easier to operate and maintain. It is suitable for the placement and transfer of disc-shaped parts in various industries and has a wide range of application prospects. Whether it is machining, electronic manufacturing or other industries, this jig can be used to improve production efficiency and reduce the risk of damage to parts. Attached Figure Description

[0025] The advantages and solutions of this application will become clear to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this invention.

[0026] In the attached diagram:

[0027] Figure 1 This is a three-dimensional assembly diagram of a disc-shaped part placement and transfer fixture according to an embodiment of the present utility model.

[0028] Figure 2 This is a three-dimensional exploded view of a disc-shaped part placement and transfer fixture according to an embodiment of the present utility model;

[0029] Figure 3 This is a three-dimensional structural diagram of the main frame of a transfer fixture for placing and transferring disc-shaped parts according to an embodiment of the present utility model.

[0030] Figure 4 This is a three-dimensional structural diagram of the connecting plate I of a disc-shaped parts placement and transfer fixture according to an embodiment of the present utility model.

[0031] Figure 5This is a three-dimensional structural diagram of an L-shaped block for placing and transferring disc-shaped parts according to an embodiment of the present utility model.

[0032] Figure 6 This is a three-dimensional structural diagram of the connecting plate II of a disc-shaped parts placement and transfer fixture according to an embodiment of the present utility model;

[0033] Figure 7 This is a three-dimensional structural diagram of a support block for a disc-shaped part placement and transfer fixture according to an embodiment of the present utility model.

[0034] Figure 8 This is a three-dimensional structural diagram of the connecting plate Ⅲ of a disc-shaped parts placement and transfer fixture according to an embodiment of the present utility model.

[0035] Figure 9 This is a three-dimensional structural diagram of the connecting plate IV of a disc-shaped parts placement and transfer fixture according to an embodiment of the present utility model.

[0036] Figure 10 This is a three-dimensional structural diagram of an auxiliary support block for a disc-shaped part placement and transfer fixture according to an embodiment of the present utility model.

[0037] Figure 11 This is a three-dimensional structural diagram of the base of a jig for placing and transferring disc-shaped parts according to an embodiment of the present utility model;

[0038] The components represented by the various reference numerals in the diagram are:

[0039] This utility model comprises: 1. a main transport frame; 11. a square frame; 111. a waist hole I; 12. a connecting rod; 2. a connecting plate I; 21. a through hole I; 22. a waist hole II; 3. an L-shaped block; 31. a through hole II; 32. a threaded hole I; 4. a connecting plate II; 41. a through hole III; 5. a support block; 51. a slanted groove; 52. a threaded hole II; 6. a connecting plate III; 61. a waist hole III; 7. a connecting plate IV; 71. a threaded hole III; 72. a through hole IV; 8. an auxiliary support block; 81. a straight groove; 82. a threaded hole IV; and 9. a base. Detailed Implementation

[0040] like Figure 1 and Figure 2 As shown, the jig for placing and transferring disc-shaped parts consists of a main transfer frame 1, connecting plate I 2, L-shaped block 3, connecting plate II 4, support block 5, connecting plate III 6, connecting plate IV 7, auxiliary support block 8, and base 9. It is assembled by welding and splicing with hexagonal screws and flat washers.

[0041] The main transport frame 1 is made of steel, galvanized. Figure 3As shown, it is made of 20×20 t=1.2 galvanized square steel welded together. It consists of two parallel and opposite square frames 11 and connecting rods 12 set between the square frames 11. Connecting rods 12 are set at the bottom and middle of the two ends of the square frames 11. Waist holes I111 are set on the top and bottom of the square frames 11 for connecting plates I2. The waist groove design can adjust the connection spacing of the connecting plates I2, thereby realizing the placement and transfer of disc-shaped parts of different diameters.

[0042] Connector plate I2 is made of AL6061 material, such as Figure 4 As shown, a through hole I21 is machined for attaching to the main frame 1 of the transfer. The upper and lower ends of the connecting plate I2 are respectively provided with through holes I21 that mate with the waist hole I111 for bolt and nut engagement. Several waist holes II22 are arranged in parallel on the lower part of the connecting plate I2 for adjusting the attachment height of the L-shaped block 3, thereby realizing the placement and transfer of disc-shaped parts of different diameters.

[0043] L-shaped block 3 is made of AL6061 material, such as Figure 5 As shown, threaded holes I32 are machined for connecting to the connecting plate I2. The vertical plate of the L-shaped block 3 is provided with through holes II31 that mate with the waist hole II22 for bolt and nut engagement. The horizontal plate is provided with threaded holes I32.

[0044] Connector plate II4 is made of AL6061 material, such as Figure 6 As shown, a through hole Ⅲ41 is machined therein, which is used to attach to the L-shaped block 3 and connect to the support block 5.

[0045] Support block 5 is made of Teflon, such as Figure 7 As shown, threaded holes II52 are machined for connecting to the connecting plate II4. Multiple inclined grooves 51 are spaced apart on the inner side of each support block 5 along its length direction. The inclined grooves 51 of two support blocks 5 are paired at positions perpendicular to the length direction. The two paired inclined grooves 51 form a V-shaped groove structure to support disc-shaped parts and play a limiting role. Teflon is selected as the material to reduce the risk of scratches and bumps on the parts.

[0046] Connecting plate Ⅲ6 is made of stainless steel and is welded to the main transport frame 1. Together with connecting plate Ⅳ7 and auxiliary support block 8, it provides lateral auxiliary support for the parts. Figure 8 As shown, a waist hole Ⅲ61 is provided on the connecting plate Ⅲ6 to adjust the lateral connection position of the connecting plate Ⅳ7, thereby realizing the placement and transfer of disc-shaped parts of different diameters.

[0047] Connector plate IV7 is made of AL6061 material, such as Figure 9As shown, threaded holes Ⅲ71 for bolt engagement are provided at both ends of the connecting plate Ⅳ7 to mate with the waist hole Ⅲ61. Several through holes Ⅳ72 are provided on the connecting plate Ⅳ7 for connecting to the connecting plate Ⅲ6 and connecting the auxiliary support block 8.

[0048] Auxiliary support block 8 is made of Teflon, such as Figure 10 As shown, threaded holes Ⅳ82 are machined for connecting to the connecting plate Ⅳ7. Each auxiliary support block 8 has multiple straight grooves 81 spaced apart along its length on its inner side. The straight grooves 81 of two auxiliary support blocks 8 are paired and arranged at positions perpendicular to the length direction to provide auxiliary support for disc-shaped parts and to play a limiting role. Teflon is selected as the material to reduce the risk of scratches and bumps on the parts.

[0049] The base 9 is made of stainless steel, such as Figure 11 As shown, one end is inserted into the square steel of the main transfer frame 1 and welded together, while the other end has a tapered design that can be easily inserted into the square steel of the main transfer frame 1, allowing the two fixtures to be stacked and effectively reducing the workshop floor space.

[0050] The assembly process for placing the disc-shaped part into the transfer fixture is as follows:

[0051] 1. Assembly of the main support component

[0052] Using hex socket screws and flat washers, align the through holes I21 at the top and bottom of the connecting plate I2 with the waist holes I111 on the main transport frame 1, and then use bolts and nuts to connect the connecting plate I2 to the main transport frame 1.

[0053] Align the through hole II31 on the vertical plate of L-shaped block 3 with the waist hole II22 at the bottom of connecting plate I2, and use hex socket screws and flat washers to bolt and nut together to initially fix L-shaped block 3 on connecting plate I2.

[0054] Align the through hole of connecting plate II4 with the threaded hole I32 on the horizontal plate of L-shaped block 3, and use hex socket screws and flat washers to connect connecting plate II4 to L-shaped block 3.

[0055] Align the threaded hole II52 of the support block 5 with the through hole III41 on the connecting plate II4, and use an internal hex screw to engage it, thus attaching the support block 5 to the connecting plate II4.

[0056] At this point, the main support structure is complete.

[0057] 2. Assembly of auxiliary support components

[0058] The connecting plate Ⅲ6 is welded and fixed to the main transport frame 1.

[0059] Align the threaded holes Ⅲ71 at both ends of the connecting plate Ⅳ7 with the waist holes Ⅲ61 on the connecting plate Ⅲ6, and use hex socket screws to bolt them together, thus initially fixing the connecting plate Ⅳ7 onto the connecting plate Ⅲ6.

[0060] Align the threaded hole IV82 of the auxiliary support block 8 with the through hole IV72 on the connecting plate IV7, and use an Allen screw to engage it, thus attaching the auxiliary support block 8 to the connecting plate IV7. The auxiliary support assembly is now complete.

[0061] The method of using the jig for placing and transferring disc-shaped parts is as follows:

[0062] 1. Adjust the position

[0063] Loosen the screws used to fix the connecting plate I2, connecting plate IV7, and L-shaped block 3. Adjust the connecting plate I2 and connecting plate IV7 to the appropriate position according to the diameter of the disc-shaped part to be placed and transported. During the adjustment process, you can observe and measure to ensure that the distance between the two support blocks 5 and the distance between the two auxiliary support blocks 8 can adapt to the diameter of the part.

[0064] 2. Place the parts

[0065] The disc-shaped part is placed in the fixture, so that the edge of the part is placed in the V-shaped groove structure formed by the inclined groove 51 of the support block 5, while the straight groove 81 of the auxiliary support block 8 provides auxiliary support for the part.

[0066] 3. Fixed position

[0067] Continue adjusting the positions of connecting plate I2 and connecting plate IV7 to ensure the parts are stably placed in the fixture and will not fall out. Then tighten all the screws used to fix connecting plate I2, connecting plate IV7, and L-block 3 to complete the placement and transfer of the parts.

[0068] When it is necessary to reduce the workshop floor space, the conical end of the base 9 of one fixture can be inserted into the square steel of the main transfer frame 1 of another fixture, so that the two fixtures can be stacked.

[0069] This disc-shaped parts placement and transfer fixture can effectively place and transfer disc-shaped parts of different diameters, reducing the risk of scratches and dents to the parts and improving transfer efficiency.

Claims

1. A jig for placing and transferring disc-shaped parts, characterized in that, include: Main transport frame (1); A support block group is fixedly installed on the main frame (1) of the transfer. The support block group includes two parallel and oppositely arranged support blocks (5). Each support block (5) has multiple inclined grooves (51) spaced apart along its length direction on its inner side. The inclined grooves (51) of the two support blocks (5) are paired up at a position perpendicular to the length direction. The two paired inclined grooves (51) form a V-shaped groove structure. An auxiliary support block group is fixedly installed on the main frame (1) and located above the support block group. The auxiliary support block group includes two parallel and opposite auxiliary support blocks (8). Each auxiliary support block (8) has multiple straight grooves (81) spaced apart along its length direction on its inner side. The straight grooves (81) of the two auxiliary support blocks (8) are paired and arranged in a position perpendicular to the length direction.

2. The disc-shaped parts placement and transfer fixture according to claim 1, characterized in that, The spacing between the two support blocks (5) is adjustable.

3. A jig for placing and transferring disc-shaped parts according to claim 1 or 2, characterized in that, The spacing between the two auxiliary support blocks (8) is adjustable.

4. The disc-shaped parts placement and transfer fixture according to claim 1, characterized in that, The bottom of the main transport frame (1) is fixedly connected to a base (9), which can be inserted into the top of the main transport frame (1).

5. A jig for placing and transferring disc-shaped parts according to claim 1, characterized in that, The support block (5) is fixedly connected to the main transport frame (1) by connecting plate I (2), L-shaped block (3) and connecting plate II (4).

6. A jig for placing and transferring disc-shaped parts according to claim 5, characterized in that, The main frame (1) of the transfer consists of two parallel square frames (11) and connecting rods (12) set between the square frames (11). The square frame (11) is a frame structure welded from four square steel bars. Connecting rods (12) are set at the bottom and middle of the two ends of the square frame (11). Waist holes I (111) are set on the top and bottom of the square frame (11). The upper and lower ends of the connecting plate I (2) are respectively set with through holes I (21) that cooperate with the waist holes I (111) for bolt and nut engagement.

7. A jig for placing and transferring disc-shaped parts according to claim 6, characterized in that, The lower part of the connecting plate I (2) has several waist holes II (22) arranged in parallel, and the vertical plate of the L-shaped block (3) is provided with through holes II (31) that cooperate with the waist holes II (22) for bolt and nut engagement.

8. A jig for placing and transferring disc-shaped parts according to claim 7, characterized in that, The L-shaped block (3) has a threaded hole I (32) on its horizontal plate, and a threaded hole II (52) is provided on the support block (5). The connecting plate II (4) has a through hole III (41) that cooperates with the threaded hole I (32) and the threaded hole II (52) for bolt engagement.

9. A jig for placing and transferring disc-shaped parts according to claim 6, characterized in that, The auxiliary support block (8) is fixedly installed on the main transport frame (1) by connecting plate III (6) and connecting plate IV (7).

10. A jig for placing and transferring disc-shaped parts according to claim 9, characterized in that, The connecting plate Ⅲ (6) is welded and fixed on the main frame (1). A waist hole Ⅲ (61) is provided on the connecting plate Ⅲ (6). Threaded holes Ⅲ (71) for bolt engagement are provided at both ends of the connecting plate Ⅳ (7) to cooperate with the waist hole Ⅲ (61). Several through holes Ⅳ (72) are provided on the connecting plate Ⅳ (7). Threaded holes Ⅳ (82) for bolt engagement are provided on the auxiliary support block (8) to cooperate with the through holes Ⅳ (72).

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