An automatic barcode assembly robot for glass insulators

Abstract

This utility model discloses an automatic glass insulator stacking robot, relating to the technical field of insulator processing equipment. The automatic glass insulator stacking robot includes a frame, a housing on the front side of the frame, hollow columns slidably mounted on the top and bottom of the housing, a transport device positioned below the hollow columns, a clamping assembly mounted on the hollow columns, and a lifting structure mounted on the housing and the hollow columns. This automatic glass insulator stacking robot, through the lifting structure, drives the hollow columns, clamping assembly, and glass insulators to rise, picking up glass insulators from the transport device. During the upward movement, the lifting structure also moves the receiving box of the receiving structure to below the glass insulators. If a glass insulator falls due to lack of clamping, the receiving box can catch it, preventing injury to workers and protecting the product from damage.

Description

Technical Field

[0001] This utility model relates to the technical field of insulator processing equipment, and in particular to an automatic stacking robot for glass insulators. Background Technology

[0002] An insulator is a device capable of withstanding voltage and mechanical stress. Its main function is to support conductors and ensure the insulation performance of power transmission lines, preventing current leakage or short circuits. During the insulator remanufacturing process, robotic arms are used to automatically stack insulators to improve processing efficiency.

[0003] If existing robotic arms fail to clamp insulators properly during use, insulators may fall and injure workers during stacking. Utility Model Content

[0004] The purpose of this invention is to provide an automatic barcode assembly robot for glass insulators to solve the problems and defects mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic glass insulator clamping robot, including a frame, a housing on the front side of the frame, hollow columns slidably mounted on the top and bottom of the housing, a transport device below the hollow columns, and a glass insulator placed on top of the transport device. It also includes a clamping assembly mounted on the hollow columns for clamping and fixing the glass insulator, a lifting structure mounted on the housing and hollow columns for driving the hollow columns and clamping assembly to rise and fall, a transport structure mounted on the frame and housing for moving the housing, hollow columns, and clamping assembly, and a receiving structure mounted on the housing for preventing the glass insulator from falling off the clamping assembly.

[0006] Preferably, the clamping assembly includes a first motor, a worm gear, a fixed shaft, a worm wheel, a connecting rod, and a clamping plate. The first motor is fixedly installed on the inner walls of the front and rear sides of the hollow column. The worm gear is fixedly installed on the output shaft of the first motor. The fixed shaft is fixedly installed on the inner walls of the front and rear sides of the hollow column. The worm wheel is rotatably installed on the outer wall of the fixed shaft. The connecting rod is fixedly installed on the outer wall of the worm wheel. The clamping plate is fixedly installed on one end of the connecting rod. There are two fixed shafts, two worm wheels, two connecting rods, and two clamping plates, which are arranged symmetrically from left to right. The worm gear and the worm wheel mesh with each other.

[0007] Preferably, the lifting structure includes a second motor, a gear, and a rack A. The second motor is fixedly installed on one outer wall of the housing, and the gear is rotatably installed on both inner walls of the housing. The output shaft of the second motor is fixedly installed with one end of the gear. The rack A is fixedly installed on the rear outer wall of the hollow column, and the rack A meshes with the gear to drive the hollow column, the clamping assembly, and the glass insulator to rise, thereby picking up the glass insulators on the transport equipment.

[0008] Preferably, the transport structure includes a third motor, a threaded rod, and a guide rod. The third motor is fixedly installed on one side of the outer wall of the frame, the threaded rod is rotatably installed on both sides of the frame, the guide rod is fixedly installed on both sides of the frame, the output shaft of the third motor is fixedly installed to one end of the threaded rod, the housing is threadedly installed on the threaded rod, and the housing is slidably installed on the guide rod.

[0009] Preferably, the receiving structure includes a receiving box, a slider, and a rack B. The rack B is fixedly installed on the top of the slider, and the bottom end of the slider is fixedly installed on the rear outer wall of the receiving box. The rack B meshes with a gear. During the lifting process, the lifting structure can also drive the receiving box to move below the glass insulator. When the glass insulator is not clamped and falls, the receiving box can catch the falling glass insulator, preventing injury to workers and preventing the glass insulator from breaking, thus protecting the product.

[0010] Preferably, the bottom of the chassis is provided with a sliding groove, and a slider is slidably installed in the sliding groove. The slider is fixedly installed on the outer wall of the bending rod.

[0011] Preferably, the hollow column has a movable opening, and the connecting rod is located inside the movable opening.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This automatic glass insulator stacking robot uses a lifting structure to drive the hollow column, clamping assembly, and glass insulator to rise, picking up glass insulators from the transport equipment. During the lifting process, the lifting structure can also move the receiving box of the receiving structure to below the glass insulator. If the glass insulator is not clamped and falls, the receiving box can catch the falling glass insulator, preventing injury to workers and preventing the glass insulator from breaking, thus protecting the product and enhancing the safety of the robot. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2This is a cross-sectional view of the chassis of this utility model;

[0017] Figure 3 for Figure 2 A schematic diagram of the structure on the other side;

[0018] Figure 4 This is a cross-sectional view of the hollow column of this utility model.

[0019] Reference numerals: 1. Frame; 2. Chassis; 3. Hollow column; 4. Transport equipment; 5. Glass insulator; 6. First motor; 7. Worm gear; 8. Fixed shaft; 9. Worm wheel; 10. Connecting rod; 11. Clamping plate; 12. Receiving box; 13. Second motor; 14. Gear; 15. Rack A; 16. Slider; 17. Bending rod; 18. Rack B; 19. Third motor; 20. Threaded rod; 21. Guide rod. Detailed Implementation

[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution: an automatic glass insulator clamping robot, including a frame 1, a housing 2 arranged on the front side of the frame 1, hollow columns 3 slidably mounted on the top and bottom of the housing 2, a transport device 4 arranged below the hollow columns 3, and a glass insulator 5 placed on the top of the transport device 4. It also includes a clamping assembly mounted on the hollow columns 3 for clamping and fixing the glass insulator 5, a lifting structure mounted on the housing 2 and the hollow columns 3 for driving the hollow columns 3 and the clamping assembly to rise and fall, a transport structure mounted on the frame 1 and the housing 2 for moving the housing 2, the hollow columns 3, and the clamping assembly, and a receiving structure mounted on the housing 2 for preventing the glass insulator 5 from falling off the clamping assembly.

[0022] Furthermore, the clamping assembly includes a first motor 6, a worm gear 7, a fixed shaft 8, a worm wheel 9, a connecting rod 10, and a clamping plate 11. The first motor 6 is fixedly installed on the inner walls of the front and rear sides of the hollow column 3. The worm gear 7 is fixedly installed on the output shaft of the first motor 6. The fixed shaft 8 is fixedly installed on the inner walls of the front and rear sides of the hollow column 3. The worm wheel 9 is rotatably installed on the outer wall of the fixed shaft 8. The connecting rod 10 is fixedly installed on the outer wall of the worm wheel 9. The clamping plate 11 is fixedly installed on one end of the connecting rod 10. There are two fixed shafts 8, two worm wheels 9, two connecting rods 10, and two clamping plates 11, which are arranged symmetrically from left to right. The worm gear 7 meshes with the worm wheel 9. When the first motor 6 is started, the output shaft of the first motor 6 drives the worm gear 7 to rotate. The rotation of the worm gear 7 drives the two worm wheels 9, the connecting rod 10, and the clamping plate 11 to rotate in opposite directions, so that the two clamping plates 11 can clamp the glass insulator 5.

[0023] Furthermore, the lifting structure includes a second motor 13, a gear 14, and a rack A15. The second motor 13 is fixedly installed on one side of the outer wall of the housing 2, and the gear 14 is rotatably installed on both sides of the inner wall of the housing 2. The output shaft of the second motor 13 is fixedly installed with one end of the gear 14. The rack A15 is fixedly installed on the rear outer wall of the hollow column 3, and the rack A15 meshes with the gear 14. When the second motor 13 is started, the output shaft of the second motor 13 drives the gear 14 to rotate. The rotation of the gear 14 drives the rack A15, the hollow column 3, and the glass insulator 5 to rise, thereby picking up the glass insulator 5 on the transport equipment 4.

[0024] Furthermore, the transport structure includes a third motor 19, a threaded rod 20, and a guide rod 21. The third motor 19 is fixedly installed on one side of the outer wall of the frame 1, the threaded rod 20 is rotatably installed on both sides of the frame 1, and the guide rod 21 is fixedly installed on both sides of the frame 1. The output shaft of the third motor 19 is fixedly installed on one end of the threaded rod 20. The housing 2 is threaded onto the threaded rod 20 and slidably installed on the guide rod 21. When the third motor 19 is started, the output shaft of the third motor 19 drives the threaded rod 20 to rotate. The rotation of the threaded rod 20 drives the housing 2, the hollow column 3, and the glass insulator 5 to move to the right, thereby stacking the glass insulator 5 onto the stacking tray.

[0025] Furthermore, the receiving structure includes a receiving box 12, a slider 16, and a rack B18. The rack B18 is fixedly installed on the top of the slider 16, and the bottom end of the slider 16 is fixedly installed on the rear outer wall of the receiving box 12. The rack B18 meshes with the gear 14. During the lifting process, the lifting structure can also drive the receiving box 12 to move below the glass insulator 5. When the glass insulator 5 is not clamped and falls, the receiving box 12 can catch the falling glass insulator 5, preventing injury to the workers and preventing the glass insulator 5 from being broken, thus protecting the product.

[0026] Furthermore, a sliding groove is provided at the bottom of the chassis 2, and a slider 16 is slidably installed in the sliding groove. The slider 16 is fixedly installed on the outer wall of the bending rod 17.

[0027] Furthermore, the hollow column 3 has an opening, and the connecting rod 10 is located inside the opening.

[0028] Working principle: By starting the first motor 6, the output shaft of the first motor 6 drives the worm gear 7 to rotate. The rotation of the worm gear 7 drives the two worm wheels 9, the connecting rod 10, and the clamping plate 11 to rotate in opposite directions, so that the two clamping plates 11 can clamp the glass insulator 5. Then, the second motor 13 is started, and the output shaft of the second motor 13 drives the gear 14 to rotate. The rotation of the gear 14 drives the rack A15, the hollow column 3, and the glass insulator 5 to rise, thereby picking up the glass insulator 5. The rotation of the gear 14 can also drive the rack B18, the bending rod 17, the slider 16, and the receiving box 12 to move forward, so that the receiving box 12 can be moved below the glass insulator 5. The receiving box 12 prevents the glass insulator 5 from falling. By starting the third motor 19, the output shaft of the third motor 19 drives the threaded rod 20 to rotate. The rotation of the threaded rod 20 drives the machine box 2, the hollow column 3, and the glass insulator 5 to move to the right, thereby stacking the glass insulator 5 onto the stacking tray.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic glass insulator stacking manipulator, comprising a rack (1), a machine box (2) is arranged on the front side of the rack (1), a hollow column (3) is slidingly installed on the top and the bottom of the machine box (2), a conveying device (4) is arranged below the hollow column (3), and a glass insulator (5) is placed on the top of the conveying device (4), characterized in that, Also includes: The clamping assembly installed on the hollow column (3) is used to clamp and fix the glass insulator (5); The lifting structure installed on the chassis (2) and the hollow column (3) is used to drive the hollow column (3) and the clamping assembly to lift. The transport structure installed on the frame (1) and the chassis (2) is used to move the chassis (2), the hollow column (3) and the clamping assembly. The receiving structure installed on the chassis (2) is used to prevent the glass insulator (5) from falling off the clamping assembly.

2. The automatic barcode assembly robot for glass insulators according to claim 1, characterized in that: The clamping assembly includes a first motor (6), a worm (7), a fixed shaft (8), a worm wheel (9), a connecting rod (10), and a clamping plate (11). The first motor (6) is fixedly installed on the inner walls of the front and rear sides of the hollow column (3). The worm (7) is fixedly installed on the output shaft of the first motor (6). The fixed shaft (8) is fixedly installed on the inner walls of the front and rear sides of the hollow column (3). The worm wheel (9) is rotatably installed on the outer wall of the fixed shaft (8). The connecting rod (10) is fixedly installed on the outer wall of the worm wheel (9). The clamping plate (11) is fixedly installed on one end of the connecting rod (10). There are two fixed shafts (8), two worm wheels (9), two connecting rods (10), and two clamping plates (11) arranged symmetrically on the left and right. The worm (7) meshes with the worm wheel (9).

3. The automatic barcode assembly robot for glass insulators according to claim 2, characterized in that: The lifting structure includes a second motor (13), a gear (14), and a rack A (15). The second motor (13) is fixedly installed on one side of the outer wall of the housing (2). The gear (14) is rotatably installed on both sides of the inner wall of the housing (2). The output shaft of the second motor (13) is fixedly installed on one end of the gear (14). The rack A (15) is fixedly installed on the rear outer wall of the hollow column (3), and the rack A (15) meshes with the gear (14).

4. The automatic glass insulator assembly robot according to claim 3, characterized in that: The transport structure includes a third motor (19), a threaded rod (20), and a guide rod (21). The third motor (19) is fixedly installed on one side of the outer wall of the frame (1). The threaded rod (20) is rotatably installed on both sides of the frame (1). The guide rod (21) is fixedly installed on both sides of the frame (1). The output shaft of the third motor (19) is fixedly installed on one end of the threaded rod (20). The housing (2) is threaded onto the threaded rod (20) and slidably installed onto the guide rod (21).

5. The automatic barcode assembly robot for glass insulators according to claim 4, characterized in that: The receiving structure includes a receiving box (12), a slider (16), and a rack B (18). The rack B (18) is fixedly installed on the top of the slider (16), and the bottom end of the slider (16) is fixedly installed on the rear outer wall of the receiving box (12). The rack B (18) meshes with the gear (14).

6. The automatic glass insulator assembly robot according to claim 5, characterized in that: The bottom of the chassis (2) is provided with a sliding groove, and a slider (16) is slidably installed in the sliding groove. The slider (16) is fixedly installed on the outer wall of the bending rod (17).

7. The automatic glass insulator assembly robot according to claim 6, characterized in that: The hollow column (3) has an opening, and the connecting rod (10) is located inside the opening.

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