Heat dissipation balancing device of aluminum electrolysis cell shell
By designing a heat dissipation balancing device for the aluminum electrolytic cell shell, and utilizing a support frame and slot structure to achieve flexible adjustment of the heat dissipation and insulation components, the problem of unbalanced heat dissipation in the existing technology is solved, thereby improving the operational stability and energy efficiency of the electrolytic cell.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANSHAN ALUMINUM CO LTD OF THE 8TH DIVISION OF XINJIANG
- Filing Date
- 2025-07-15
- Publication Date
- 2026-05-26
AI Technical Summary
The existing aluminum electrolytic cell shell has a fixed heat dissipation method that cannot be adjusted as needed, resulting in unbalanced heat dissipation, which affects the stable operation and energy consumption of the electrolytic cell.
A heat dissipation balancing device for an aluminum electrolytic cell shell was designed, including a support frame, a support block, a heat dissipation component, and a heat insulation component. The heat dissipation component and the heat insulation component can be flexibly adjusted through a pin connection and a slot structure, ensuring flexible adjustment of the heat dissipation and heat insulation parts.
It enables flexible adjustment of the heat dissipation and insulation parts of the electrolytic cell shell, ensuring the heat dissipation balance of the electrolytic cell shell and improving the long-term operational stability and energy efficiency of the electrolytic cell.
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Figure CN224280497U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum electrolysis equipment, and in particular to a heat dissipation balancing device for an aluminum electrolysis tank shell. Background Technology
[0002] In aluminum electrolysis, the principle of molten salt electrochemistry is employed, using a fluoride system (such as cryolite) as the molten salt, with electrolysis temperatures reaching approximately 950 degrees Celsius. The energy utilization rate of the aluminum electrolysis cell is around 50%, meaning about half of the energy is lost through the cell itself. This energy is dissipated through the upper and lower sides of the cell; however, the heat dissipation rates differ between the upper and lower parts, requiring control as needed; sometimes, insulation is also necessary. The heat dissipation from the side of the aluminum electrolysis cell shell is closely related to the cell's operation. Heat dissipation in the molten salt region is crucial for the formation of a solid furnace lining. This solid lining, formed by the crystallization of the fluoride molten salt, protects the internal structure, shell rigidity, and strength of the aluminum electrolysis cell, ensuring long-term stable operation. If the furnace lining is thin, side heat dissipation will be greater; conversely, if the furnace lining is thick, side heat dissipation will be less, while heat dissipation from other parts of the electrolysis cell will increase. These factors affect the operation of the electrolytic cell, leading to various adverse effects such as irregular furnace shape, large voltage fluctuations, unstable operation, reduced current efficiency, and increased energy consumption.
[0003] However, most existing large electrolytic cell shells use heat sinks welded to the side of the shell for heat dissipation. In this method, the position of the heat sink is fixed and cannot be adjusted or modified as needed. Alternatively, magnets can be used to attach the heat sink to the shell of the electrolytic cell. However, since the magnetic attraction is limited and the performance of the magnet will decrease or even demagnetize when used for a long time in a high-temperature environment, the heat sink may slide down or even fall off when it is fixed, which is not conducive to the long-term stable operation of the electrolytic cell. Utility Model Content
[0004] In view of this, the present invention provides a heat dissipation balancing device for an aluminum electrolytic cell shell. The main purpose is to flexibly adjust the heat dissipation and heat preservation parts of the electrolytic cell shell as needed, so as to ensure the heat dissipation balance of the electrolytic cell shell. Moreover, the structure is reliable and conducive to long-term operation.
[0005] To achieve the above objectives, this utility model mainly provides the following technical solutions:
[0006] An embodiment of this utility model provides a heat dissipation balancing device for an aluminum electrolytic cell shell, comprising: a support frame, a support block, a heat dissipation component, and a heat insulation component;
[0007] The support frame includes: a support plate and a connecting plate;
[0008] The support plate is provided with a pin hole; there are multiple pin holes; the multiple pin holes are evenly spaced along the length direction of the support plate.
[0009] One end of the connecting plate is fixedly disposed at the end of the support plate; the other end of the connecting plate is used to fix it to the outer shell of the aluminum electrolytic cell; the support plate and the outer shell of the aluminum electrolytic cell maintain a predetermined distance;
[0010] The support block is a trapezoidal plate structure;
[0011] The support block has two pin holes; there are at least two pin holes; the two pin holes are spaced apart; the distance between adjacent pin holes is at least twice the distance between adjacent pin holes.
[0012] The inclined surface of the support block has a slot;
[0013] The support block is connected to the support plate by a pin; the pin passes through pin hole one and pin hole two; when the support block is installed on the support plate, the inclined surface of the support block faces the outer shell of the aluminum electrolysis cell; there are multiple support blocks; the multiple support blocks are distributed along the length direction of the support plate;
[0014] The support frame is multiple; the multiple support frames are arranged parallel to each other at equal intervals;
[0015] The heat dissipation assembly includes: a heat dissipation plate, a support side plate, and heat dissipation fins;
[0016] The supporting side plate is fixedly disposed at both ends of the heat sink plate;
[0017] The heat sink is detachably mounted on the heat sink plate; the heat sink is arranged perpendicular to the heat sink plate;
[0018] The first support plate is a trapezoidal plate structure; a strip-shaped protrusion is provided on the inclined surface of the first support plate;
[0019] The heat dissipation component is disposed between two adjacent support frames. When the inclined surface of the support side plate is in contact with the inclined surface of the support block, the strip-shaped protrusion can be embedded in the slot.
[0020] The insulation component includes: an insulation board and a second supporting side plate;
[0021] The second supporting side plate is fixedly disposed at both ends of the insulation board;
[0022] The second supporting plate is a trapezoidal plate structure; the inclined surface of the second supporting plate is provided with strip-shaped protrusions.
[0023] The heat insulation component is disposed between two adjacent support frames. When the inclined surface of the second support plate is in contact with the inclined surface of the support block, the second strip-shaped protrusion can be embedded in the slot.
[0024] The heat dissipation component and the heat insulation component can be optionally disposed at predetermined positions on the support frame.
[0025] Furthermore, the predetermined distance between the support plate and the outer shell of the aluminum electrolysis cell is greater than the thickness of the insulation component.
[0026] Furthermore, the predetermined distance between the support plate and the outer shell of the aluminum electrolysis cell is greater than the combined thickness of the heat dissipation plate and the support side plate.
[0027] Furthermore, the length of the inclined surface of the first support plate is less than the length of the inclined surface of the support block.
[0028] Furthermore, the length of the inclined surface of the second support plate is less than the length of the inclined surface of the support block.
[0029] Furthermore, the insulation board and the supporting side plate are integrated into one unit.
[0030] By employing the above technical solution, the heat dissipation balancing device for the aluminum electrolytic cell shell of this utility model has at least the following advantages:
[0031] It can flexibly adjust the heat dissipation and insulation parts of the electrolytic cell shell as needed to ensure the heat dissipation balance of the electrolytic cell shell, and its structure is reliable and conducive to long-term operation.
[0032] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0033] Figure 1 A schematic diagram of a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0034] Figure 2 A schematic diagram of a support frame in a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0035] Figure 3 A front view schematic diagram of a support block in a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0036] Figure 4 A side view schematic diagram of the support block in a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0037] Figure 5 A schematic diagram of a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model, showing a support block mounted on a support frame;
[0038] Figure 6 A front view schematic diagram of a heat dissipation component in a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0039] Figure 7 A side view of the heat dissipation component in a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0040] Figure 8 A front view schematic diagram of the heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0041] Figure 9 A side view of the heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of this utility model;
[0042] Figure 10 This is a side view of a heat dissipation balancing device for an aluminum electrolytic cell shell provided in an embodiment of the present invention, in which the heat dissipation components and the heat insulation components are installed on a support frame.
[0043] As shown in the figure:
[0044] 1 is a support frame, 1-1 is a support plate, 1-2 is a connecting plate, 1-3 is pin hole one, 2 is a heat dissipation component, 2-1 is a support side plate one, 2-2 is a strip-shaped protrusion one, 2-3 is a heat sink, 2-4 is a heat dissipation plate, 3 is a heat insulation component, 3-1 is a support side plate two, 3-2 is a strip-shaped protrusion two, 3-3 is a heat insulation plate, 4 is a support block, 4-1 is pin hole two, 4-2 is a slot. Detailed Implementation
[0045] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the specific implementation methods, structures, features, and effects according to this utility model application are described in detail below with reference to the accompanying drawings and preferred embodiments. In the following description, different "embodiments" or "embodiments" do not necessarily refer to the same embodiment. Furthermore, specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0046] like Figures 1 to 10As shown in the figure, an embodiment of the present invention provides a heat dissipation balancing device for an aluminum electrolytic cell shell, comprising: a support frame 1, a support block 4, a heat dissipation component 2, and a heat insulation component 3; the support frame 1 includes: a support plate 1-1 and a connecting plate 1-2; the support plate 1-1 is provided with pin holes 1-3; there are multiple pin holes 1-3; the multiple pin holes 1-3 are evenly spaced along the length direction of the support plate 1-1; one end of the connecting plate 1-2 is fixedly disposed at the end of the support plate 1-1; the other end of the connecting plate 1-2 is used to fix it to the outer shell of the aluminum electrolytic cell; the support plate 1-1 and the outer shell of the aluminum electrolytic cell maintain a predetermined distance; optionally, the predetermined distance between the support plate 1-1 and the outer shell of the aluminum electrolytic cell is greater than the thickness of the heat insulation component 3, so that the heat insulation component 3 can be inserted between the support plate 1-1 and the electrolytic cell, facilitating installation and adjustment. Optionally, the predetermined distance between the support plate 1-1 and the outer shell of the aluminum electrolytic cell is greater than the combined thickness of the heat sink 2-4 and the support side plate 2-1, so as to facilitate the heat sink 2-4 to be inserted between the support plate 1-1 and the electrolytic cell, and to facilitate installation and adjustment.
[0047] The support block 4 is a trapezoidal plate structure; the support block 4 has pin holes 4-1; there are at least two pin holes 4-1; the two pin holes 4-1 are spaced apart; the distance between adjacent pin holes 4-1 is at least twice the distance between adjacent pin holes 1-3; in the appropriate position, at least two pin holes 4-1 can correspond one-to-one with at least two pin holes 1-3 and be coaxially distributed; the inclined surface of the support block 4 has a groove 4-2 for supporting the support side plate 2-1 and the support side plate 3-1.
[0048] Support block 4 is connected to support plate 1-1 by a pin; the pin passes through pin hole 1-3 and pin hole 4-1; when support block 4 is installed on support plate 1-1, the inclined surface of support block 4 faces the outer shell of aluminum electrolysis cell; there are multiple support blocks 4; multiple support blocks 4 are distributed along the length direction of support plate 1-1; support blocks 4 can be distributed on one or both sides of support plate 1-1 as needed; among multiple parallel support plates 1-1, the support blocks 4 set on the support plates 1-1 at both ends are distributed on the inner side of support plate 1-1; the support blocks 4 on the support plate 1-1 between the support plates 1-1 at both ends are distributed on both sides of the support plate 1-1. There are multiple support frames 1; multiple support frames 1 are arranged parallel to each other at equal intervals.
[0049] The heat dissipation assembly 2 includes: a heat sink 2-4, a support side plate 2-1, and heat sink 2-3. The support side plate 2-1 is fixedly disposed at both ends of the heat sink 2-4. The support side plate 2-1 is welded and fixed to both ends of the heat sink 2-4. The heat sink 2-3 is detachably disposed on the heat sink 2-4. The heat sink 2-3 is disposed perpendicular to the heat sink 2-4. The heat sink 2-3 can be made of aluminum alloy sheet. Slots can be provided on the heat sink 2-4 to insert the heat sink 2-3 into the heat sink 2-4. The number of heat sinks 2-3 can be installed as needed; heat sinks 2-3 can also be omitted. The support side plate 2-1 has a trapezoidal plate structure. When the inclined surface of the support side plate 2-1 is in contact with the inclined surface of the support block 4, the other side of the support side plate 2-1 opposite to the inclined surface is parallel to the other side of the inclined surface of the support block 4. The upper end of the support block 4 is smaller than the lower end; the upper end of the support side plate 2-1 is larger than the lower end. A strip-shaped protrusion 2-2 is provided on the inclined surface of the support side plate 2-1 to fit into the slot 4-2 on the support block 4, preventing the heat dissipation component 2 from moving horizontally. The heat dissipation component 2 is positioned between two adjacent support frames 1. When the inclined surface of the support side plate 2-1 is in contact with the inclined surface of the support block 4, the strip-shaped protrusion 2-2 can fit into the slot 4-2. The size of the heat dissipation plate 2-4 can be set as needed; a single heat dissipation plate 2-4 can span multiple support plates 1-1 to achieve a larger heat dissipation area.
[0050] The insulation component 3 includes: an insulation board 3-3 and a supporting side plate 3-1; the insulation board 3-3 can be made of existing insulation materials such as aluminum silicate fiberboard. Optionally, the insulation board 3-3 and the supporting side plate 3-1 are integrated, and the insulation board 3-3 and the supporting side plate 3-1 can be made of the same material.
[0051] Support plate 2 3-1 is fixedly installed at both ends of insulation board 3-3; support plate 2 3-1 has a trapezoidal plate structure; when the inclined surface of support plate 2 3-1 is in contact with the inclined surface of support block 4, the other side of support plate 2 3-1 opposite to the inclined surface is parallel to the other side of the inclined surface of support block 4. Support block 4 is smaller at the top and larger at the bottom; support plate 2 3-1 is larger at the top and smaller at the bottom. Strip-shaped protrusions 2 3-2 are provided on the inclined surface of support plate 2 3-1 to fit into the slots 4-2 on support block 4, preventing insulation component 3 from moving horizontally. The size of insulation board 3-3 can be set as needed; one insulation board 3-3 can span multiple support plates 1-1 to achieve a larger area of insulation.
[0052] The heat insulation component 3 is set between two adjacent support frames 1. When the inclined surface of the support side plate 2 3-1 is in contact with the inclined surface of the support block 4, the strip-shaped protrusion 2 3-2 can be embedded into the slot 4-2. The heat dissipation component 2 and the heat insulation component 3 can be selectively set at predetermined positions on the support frame 1 to facilitate the operator to adjust the heat dissipation position and the heat insulation position as needed.
[0053] An embodiment of this utility model provides a heat dissipation balancing device for an aluminum electrolytic cell shell. This device allows for flexible adjustment of the heat dissipation and insulation components of the electrolytic cell shell as needed, ensuring heat dissipation balance. Furthermore, the inclined surface design of the support block ensures that the heat dissipation and insulation components remain in close contact with the electrolytic cell shell, resulting in a reliable structure that is beneficial for long-term operation.
[0054] Optionally, the length of the inclined surface of the support side plate 2-1 is less than the length of the inclined surface of the support block 4, so as to ensure that when the support side plate 2-1 is attached to the support block 4, there is an appropriate space on the upper part of the support block 4, allowing the support side plate 2-1 to move upward, so that there is an appropriate distance between the support side plate 2-1 and the support block 4, which facilitates the separation of the support side plate 2-1 from the support block 4, and enables the quick installation and unloading of the heat dissipation component 2.
[0055] Optionally, the length of the inclined surface of the second support plate 3-1 is less than the length of the inclined surface of the support block 4, so as to ensure that when the second support plate 3-1 is attached to the support block 4, there is an appropriate space on the upper part of the support block 4, allowing the second support plate 3-1 to move upward, so that there is an appropriate distance between the second support plate 3-1 and the support block 4, which facilitates the separation of the second support plate 3-1 from the support block 4, and enables the quick installation and unloading of the insulation component 3.
[0056] To further clarify, while the terms "first," "second," etc., may be used herein to describe various elements, these terms should not limit the elements. These terms are used only to distinguish one element from another. For example, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element; these terms are used only to distinguish one element from another. This does not depart from the scope of the exemplary embodiments. Similarly, "element one," "element two," and so on do not represent the order of elements; these terms are used only to distinguish one element from another. As used herein, the term "and / or" includes any and all combinations of one or more associated listed items.
[0057] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0058] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0059] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A heat dissipation balancing device for an aluminum electrolytic cell shell, characterized in that, Includes: support frame, support block, heat dissipation component, and insulation component; The support frame includes: a support plate and a connecting plate; The support plate is provided with a pin hole; there are multiple pin holes; the multiple pin holes are evenly spaced along the length direction of the support plate. One end of the connecting plate is fixedly disposed at the end of the support plate; the other end of the connecting plate is used to fix it to the outer shell of the aluminum electrolytic cell; the support plate and the outer shell of the aluminum electrolytic cell maintain a predetermined distance; The support block is a trapezoidal plate structure; The support block has two pin holes; there are at least two pin holes; the two pin holes are spaced apart; the distance between adjacent pin holes is at least twice the distance between adjacent pin holes. The inclined surface of the support block has a slot; The support block is connected to the support plate by a pin; the pin passes through pin hole one and pin hole two; when the support block is installed on the support plate, the inclined surface of the support block faces the outer shell of the aluminum electrolysis cell; there are multiple support blocks; the multiple support blocks are distributed along the length direction of the support plate; The support frame is multiple; the multiple support frames are arranged parallel to each other at equal intervals; The heat dissipation assembly includes: a heat dissipation plate, a support side plate, and heat dissipation fins; The supporting side plate is fixedly disposed at both ends of the heat sink plate; The heat sink is detachably mounted on the heat sink plate; the heat sink is arranged perpendicular to the heat sink plate; The first support plate is a trapezoidal plate structure; a strip-shaped protrusion is provided on the inclined surface of the first support plate; The heat dissipation component is disposed between two adjacent support frames. When the inclined surface of the support side plate is in contact with the inclined surface of the support block, the strip-shaped protrusion can be embedded in the slot. The insulation component includes: an insulation board and a second supporting side plate; The second supporting side plate is fixedly disposed at both ends of the insulation board; The second supporting plate is a trapezoidal plate structure; the inclined surface of the second supporting plate is provided with strip-shaped protrusions. The heat insulation component is disposed between two adjacent support frames. When the inclined surface of the second support plate is in contact with the inclined surface of the support block, the second strip-shaped protrusion can be embedded in the slot. The heat dissipation component and the heat insulation component may be selectively disposed at predetermined positions on the support frame.
2. The heat dissipation balancing device for the aluminum electrolytic cell shell according to claim 1, characterized in that, The predetermined distance between the support plate and the outer shell of the aluminum electrolysis cell is greater than the thickness of the insulation component.
3. The heat dissipation balancing device for the aluminum electrolytic cell shell according to claim 1, characterized in that, The predetermined distance between the support plate and the outer shell of the aluminum electrolysis cell is greater than the combined thickness of the heat sink and the support side plate.
4. The heat dissipation balancing device for the aluminum electrolytic cell shell according to claim 1, characterized in that, The length of the inclined surface of the first support plate is less than the length of the inclined surface of the support block.
5. The heat dissipation balancing device for the aluminum electrolytic cell shell according to claim 1, characterized in that, The length of the inclined surface of the second support plate is less than the length of the inclined surface of the support block.
6. The heat dissipation balancing device for the aluminum electrolytic cell shell according to claim 1, characterized in that, The insulation board and the supporting side plate are integrated into one unit.