A cleaning device for comb cleaning rollers

Abstract

This utility model belongs to the field of comb cleaning roller cleaning technology, and relates to a cleaning device for comb cleaning rollers. It includes a base plate, with multiple uprights fixedly connected to the top of the base plate. A top plate is fixedly connected to the top of the multiple uprights. Multiple vertical rods are arranged between the base plate and the top plate, and two movable plates are slidably mounted on the outside of the multiple vertical rods. This utility model, through the arrangement of a handwheel, drive assembly, cleaning roller, card cloth, and scraper, drives a rotating shaft to rotate under the rotation of the handwheel, ensuring stable rotation of the cleaning roller within the bearing. The scraper is positioned in the opposite direction to the cleaning roller, continuously removing the embedded fibers within the card cloth of the cleaning roller, maintaining the cleanliness and continuous working capacity of the cleaning roller. Using this tool improves cleaning quality, increasing efficiency fourfold compared to manual cleaning with an electric twist rod, and reducing the labor intensity of the operator.

Description

Technical Field

[0001] This utility model belongs to the field of comb cleaning roller cleaning technology, and relates to a cleaning device for comb cleaning rollers. Background Technology

[0002] The carding process, often referred to as the heart of cotton spinning, is responsible for separating cotton clumps into individual fibers. The cylinder card cloth and the movable flat card cloth are the most important carding elements in the carding equipment, responsible for transforming disordered, tangled fibers into relatively ordered individual fibers, while simultaneously removing short fibers and impurities.

[0003] Currently, after the cleaning roller finishes cleaning the combing cleaning roller, its own needle cloth teeth are filled with lint and impurities peeled off from the combing cleaning roller. This requires manual cleaning using an electric twist rod, which is inefficient and increases the workload of the operator, making it difficult to meet the needs of users.

[0004] Therefore, a cleaning device for combing cleaning rollers is proposed. Utility Model Content

[0005] In order to solve the problems mentioned in the background art, this application provides a cleaning device for a combing cleaning roller.

[0006] The present invention discloses a cleaning device for a combing cleaning roller, comprising a base plate, a plurality of uprights fixedly connected to the top of the base plate, a top plate fixedly connected to the top of the plurality of uprights, a plurality of vertical rods disposed between the base plate and the top plate, two movable plates slidably mounted on the outside of the plurality of vertical rods, a transmission assembly disposed inside each of the two movable plates, a cleaning roller disposed between the two transmission assemblies, a rotating shaft fixedly connected to both ends of the cleaning roller, a carded cloth of type BPBZJ-1 wound sequentially around the outside of the cleaning roller, a scraper disposed on one side of the cleaning roller, a collection box disposed below the scraper on the base plate, a handle fixedly connected to the outside of the collection box, a plurality of universal brake wheels fixedly mounted on the bottom of the base plate, an adjustment assembly disposed between the base plate and one of the movable plates, and two support assemblies disposed inside the base plate.

[0007] Preferably, the transmission assembly includes a mounting hole and a bearing. The mounting hole is located on one side of the moving plate and extends through it. The bearing is installed inside the mounting hole. The cleaning roller is installed to the inner ring of the bearing via a rotating shaft. The bearing facilitates support and drive.

[0008] Preferably, one of the movable plates is provided with a handwheel on one side, one end of which is fixedly connected to one end of a corresponding rotating shaft. The handwheel can drive the rotating shaft to rotate, which is beneficial for achieving transmission of the cleaning roller.

[0009] Preferably, one side of each of the two uprights is fixedly connected to a push handle, which facilitates easy hand-pushing.

[0010] Preferably, the adjustment assembly includes a drive plate, a lead screw, and a drive block. The drive plate is fixedly connected to one side of one of the movable plates, and the lead screw is rotatably connected to the top of the base plate. The top end of the lead screw is threaded into the drive plate and extends outward to be fixedly connected to the drive block. Through the adjustment assembly, the drive plate can be moved by the drive block driving the lead screw to rotate, so as to realize the position movement of the movable plate.

[0011] Preferably, each of the two support components includes a fixed plate, a sliding rod, a limiting plate, a support plate, a screw, and a drive handle. There are two sliding rods and two limiting plates. The fixed plate is sleeved and fixedly connected to the outside of the two vertical rods and to the opposite side of the two vertical rods. The two sliding rods are slidably installed inside the base plate and the fixed plate and extend to both sides. The support plate is fixedly connected to the bottom of the two sliding rods. The two limiting plates are fixedly connected to the top of the two sliding rods and are slidably connected to the outside of the vertical rods. The base plate is threadedly connected to a screw that extends to both sides. The bottom of the screw is rotatably connected to the top of the support plate. The drive handle is fixedly connected to the top of the screw. Through the support components, the drive handle drives the screw to rotate. The screw's threaded rotation inside the base plate drives the support plate to move downwards, causing the universal brake wheel to move away from the ground, thus supporting the device and ensuring greater stability during use.

[0012] Preferably, the cleaning roller has a diameter of 95mm and a length of 105cm, and the scraper has a width of 5cm and a length of 100cm.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention incorporates a handwheel, drive assembly, cleaning roller, needle cloth, and scraper. The handwheel drives the rotating shaft, ensuring stable rotation of the cleaning roller within the bearing. The scraper, positioned opposite the cleaning roller, continuously removes inclusions from the needle cloth, maintaining the roller's cleanliness and continuous working capacity. This tool significantly improves cleaning quality, increasing efficiency fourfold compared to manual cleaning with an electric twist rod, and reducing the operator's workload.

[0015] This invention, by setting an adjustment component and a moving plate, and driving the lead screw to rotate via a drive block, can move the drive plate and drive the moving plate, enabling the cleaning roller to clean the combing cleaning roller at different positions, thereby improving the cleaning range of the combing cleaning roller. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first-person perspective perspective view of this utility model.

[0018] Figure 2 This is a second-view perspective perspective of this utility model.

[0019] Figure 3 This is a three-dimensional view of the present invention from a third perspective.

[0020] Figure 4 This is a utility model Figure 2 A magnified view of A in the middle.

[0021] Figure 5 This is a schematic diagram of the structure of the support component of this utility model.

[0022] In the diagram: 1. Top plate; 2. Handwheel; 3. Push handle; 4. Support assembly; 41. Support plate; 42. Screw; 43. Fixing plate; 44. Limiting plate; 45. Slide rod; 46. Drive handle; 5. Upright pole; 6. Collection box; 7. Handle; 8. Base plate; 9. Moving plate; 10. Drive block; 11. Vertical rod; 12. Universal brake wheel; 13. Scraper; 14. Needle cloth; 15. Mounting hole; 16. Shaft; 17. Drive plate; 18. Lead screw; 19. Bearing. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0025] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Example 1

[0027] like Figures 1-3 As shown, a cleaning device for a combing cleaning roller includes a base plate 8. Multiple uprights 5 are fixedly connected to the top of the base plate 8. A top plate 1 is fixedly connected to the top of the multiple uprights 5. Multiple vertical rods 11 are arranged between the base plate 8 and the top plate 1. Two movable plates 9 are slidably mounted on the outside of the multiple vertical rods 11, facilitating stable movement of the movable plates 9 outside the vertical rods 11. A transmission assembly is provided inside each of the two movable plates 9. A cleaning roller is arranged between the two transmission assemblies. A rotating shaft 16 is fixedly connected to both ends of the cleaning roller. A needle cloth 14 is wound sequentially around the outside of the cleaning roller. The needle cloth 14 (model BPBZJ-1) can be rotated by rotating the cleaning roller. A scraper 13 is provided on one side of the cleaning roller to clean the teeth of the needle cloth 14. The cleaning roller removes, scrapes, or brushes off lint and impurities. A collection box 6 is located below the scraper 13 on the base plate 8. The collection box 6 can collect the cleaned lint and impurities. A handle 7 is fixedly connected to the outside of the collection box 6 for easy pulling. Multiple universal brake wheels 12 are fixedly installed at the bottom of the base plate 8 for easy positional movement. An adjustment component is provided between the base plate 8 and one of the movable plates 9. Two support components 4 are provided inside the base plate 8. A push handle 3 is fixedly connected to one side of the two uprights 5 for easy hand-push. The cleaning roller has a diameter of 95mm and a length of 105cm. The scraper 13 has a width of 5cm and a length of 100cm. Example 2

[0028] like Figure 2 , Figure 4 as well as Figure 5As shown, the adjustment assembly includes a drive plate 17, a lead screw 18, and a drive block 10. The drive plate 17 is fixedly connected to one side of one of the movable plates 9. The lead screw 18 is rotatably connected to the top of the base plate 8. The top end of the lead screw 18 is threaded into the drive plate 17 and extends outward to be fixedly connected to the drive block 10. Through the adjustment assembly, the drive plate 17 can be moved by the drive block 10 driving the lead screw 18 to rotate, so as to realize the position movement of the movable plate 9. Both support assemblies 4 include a fixed plate 43, a slide rod 45, a limiting plate 44, a support plate 41, a screw 42, and a drive handle 46. There are two slide rods 45 and two limiting plates 44. The fixed plate 43 is sleeved and fixedly connected to the outside of the two vertical rods 11 and fixedly connected to the opposite side of the two uprights 5. Two sliding rods 45 are slidably installed inside the base plate 8 and the fixing plate 43 and extend to both sides. The support plate 41 is fixedly connected to the bottom of the two sliding rods 45. Two limiting plates 44 are fixedly connected to the top of the two sliding rods 45 and are slidably connected to the outside of the vertical rod 11. The base plate 8 is threadedly connected to a screw 42 and extends to both sides. The bottom of the screw 42 is rotatably connected to the top of the support plate 41. The drive handle 46 is fixedly connected to the top of the screw 42. Through the set support assembly 4, the drive handle 46 drives the screw 42 to rotate. The screw 42 rotates threadedly inside the base plate 8, which can drive the support plate 41 to move downward, so that the universal brake wheel 12 is away from the ground, supporting the device and ensuring that the device is more stable during use.

[0029] like Figure 2 and Figure 4 As shown, the transmission assembly includes a mounting hole 15 and a bearing 19. The mounting hole 15 is located on one side of the movable plate 9 and extends through it. The bearing 19 is installed inside the mounting hole 15. The cleaning roller is installed on the inner ring of the bearing 19 via a rotating shaft 16. The bearing 19 facilitates support and drive. A handwheel 2 is provided on one side of one of the movable plates 9. One end of the handwheel 2 is fixedly connected to one end of the corresponding rotating shaft 16. The handwheel 2 can drive the rotating shaft 16 to rotate, which is beneficial for the transmission of the cleaning roller.

[0030] During operation, the push handle 3 drives the universal brake wheel 12 to rotate, pushing the device to the bottom or side of the combing machine cleaning roller. The drive handle 46 drives the screw 42 to rotate, and the screw 42 rotates inside the base plate 8, driving the support plate 41 to move downward, so that the universal brake wheel 12 is away from the ground, supporting the device. Then, the drive block 10 is rotated, and the drive block 10 rotates the drive screw 18, causing the drive plate 17 to move and drive the moving plate 9 to adjust the height, ensuring that the cleaning roller and the outer needle cloth 14 are adjusted to the appropriate position, so that the surface of the cleaning roller needle cloth 14 and the surface of the combing cleaning roller needle cloth 14 to be cleaned maintain appropriate, slight contact pressure. The operator controls the handwheel 2 to rotate, and the rotation of the handwheel 2 drives the rotating shaft 16 to rotate, which drives the cleaning roller to rotate in a predetermined direction, so that the needle teeth of the outer needle cloth 14 of the cleaning roller and the needle teeth of the combing cleaning roller are aligned. When relative motion occurs (usually moving towards each other or with a certain speed difference), the needles of the outer needle cloth 14 of the cleaning roller insert into the tooth gaps of the combing cleaning roller needle cloth 14. Utilizing its tooth shape and movement, it grabs, lifts, and peels off the lint, impurities, and short fibers embedded at the bottom of the combing cleaning roller needle cloth 14. The peeled impurities and lint are transferred to the tooth gaps of the outer needle cloth 14 of the cleaning roller. As the cleaning roller rotates, the lint and impurities embedded in the teeth of its needle cloth 14 move to the side of the scraper 13 and act on (scrape off) the surface of the rotating cleaning roller needle cloth 14. Since the rotation direction of the cleaning roller is opposite to the action direction of the scraper 13, the device can effectively peel off, scrape off, or brush off the lint and impurities in the teeth of the cleaning roller needle cloth 14. The removed lint and impurities usually fall into the collection box 6 below. Using this tool improves the cleaning quality and increases efficiency by four times compared to manual cleaning with an electric twist rod, reducing the labor intensity of the machine operator.

[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. The present utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cleaning device for a carding cleaning roller, comprising a base plate (8), characterized in that: The top of the base plate (8) is fixedly connected to multiple uprights (5), and the top of the multiple uprights (5) is fixedly connected to a top plate (1). Multiple vertical rods (11) are arranged between the base plate (8) and the top plate (1). Two movable plates (9) are slidably installed on the outside of the multiple vertical rods (11). A transmission assembly is provided inside each of the two movable plates (9). A cleaning roller is arranged between the two transmission assemblies. A rotating shaft (16) is fixedly connected to both ends of the cleaning roller. The outside of the cleaning roller is sequentially... The cleaning roller is wrapped with a needle cloth (14), the needle cloth (14) is BPBZJ-1, a scraper (13) is provided on one side of the cleaning roller, a collection box (6) is provided on the bottom plate (8) below the scraper (13), a handle (7) is fixedly connected to the outside of the collection box (6), a number of universal brake wheels (12) are fixedly installed on the bottom of the bottom plate (8), an adjustment component is provided between the bottom plate (8) and one of the moving plates (9), and two support components (4) are provided inside the bottom plate (8).

2. The cleaning device for a combing cleaning roller according to claim 1, characterized in that: The transmission assembly includes a mounting hole (15) and a bearing (19). The mounting hole (15) is located on one side of the moving plate (9) and extends through it. The bearing (19) is installed inside the mounting hole (15). The cleaning roller is installed to the inner ring of the bearing (19) via a rotating shaft (16).

3. The cleaning device for a combing cleaning roller according to claim 1, characterized in that: One of the movable plates (9) is provided with a handwheel (2) on one side, and one end of the handwheel (2) is fixedly connected to one end of the corresponding rotating shaft (16).

4. The cleaning device for a combing cleaning roller according to claim 1, characterized in that: One side of each of the two uprights (5) is fixedly connected to a push handle (3).

5. The cleaning device for a combing cleaning roller according to claim 1, characterized in that: The adjustment assembly includes a drive plate (17), a lead screw (18), and a drive block (10). The drive plate (17) is fixedly connected to one side of one of the movable plates (9). The lead screw (18) is rotatably connected to the top of the base plate (8). The top end of the lead screw (18) is threaded into the drive plate (17) and extends outward to be fixedly connected to the drive block (10).

6. The cleaning device for a combing cleaning roller according to claim 1, characterized in that: Both of the support components (4) include a fixed plate (43), a sliding rod (45), a limiting plate (44), a support plate (41), a screw (42), and a drive handle (46). There are two sliding rods (45) and two limiting plates (44). The fixed plate (43) is sleeved and fixedly connected to the outside of the two vertical rods (11) and fixedly connected to the opposite side of the two uprights (5). The two sliding rods (45) are slidably installed inside the base plate (8) and the fixed plate (43) and extend to both sides. The support plate (41) is fixedly connected to the bottom of the two sliding rods (45). The two limiting plates (44) are fixedly connected to the top of the two sliding rods (45) and are sleeved and slidably connected to the outside of the vertical rods (11). The base plate (8) is threaded with a screw (42) and extends to both sides. The bottom of the screw (42) is rotatably connected to the top of the support plate (41). The drive handle (46) is fixedly connected to the top of the screw (42).

7. The cleaning device for a combing cleaning roller according to claim 1, characterized in that: The cleaning roller has a diameter of 95mm and a length of 105cm, and the scraper (13) has a width of 5cm and a length of 100cm.

Images