An integrated noise reduction and dust removal device for a pole reinforcement cage processing workshop

Abstract

This utility model provides an integrated noise reduction and dust removal device for a pole rebar cage processing workshop, including a composite sound insulation panel and a dust collection box. The composite sound insulation panel consists of four vertically arranged panels with a movable structure at the bottom for easy movement. These four panels are placed around a rebar cage welding machine to form a soundproof wall, enclosing the machine in the center. A soundproof roof plate, also composed of composite sound insulation panels, covers the top of the soundproof wall. The dust collection box is connected to one of the composite sound insulation panels via a connecting pipe and is also connected to an air pump. The composite sound insulation panel is composed of a perforated plate layer, a sound-absorbing cotton layer, and a sound-insulating steel plate layer bonded together sequentially. This utility model can isolate and absorb most of the noise generated during rebar cage processing, thereby reducing noise pollution in the workshop. Simultaneously, dust is filtered into the dust collection box by the dust collection cloth, reducing the harm to workers' health caused by dust floating in the workshop.

Description

Technical Field

[0001] This utility model relates to the field of electric pole production technology, specifically to an integrated noise reduction and dust removal device for electric pole steel cage processing workshops. Background Technology

[0002] The steel reinforcement cage for utility poles is an indispensable component that is placed in a steel mold and poured together with concrete to form the pole. It plays a key role in the durability and strength of the pole. The main manufacturing process of the steel reinforcement cage involves spirally winding the stirrups around the main reinforcement bars and welding them using a steel reinforcement cage welding machine. During the winding and welding of the steel reinforcement bars, a lot of noise and dust are generated, which pollutes the working environment of the workers, affects work efficiency, and also endangers the health of the workers. Utility Model Content

[0003] In order to overcome the problems existing in the background art, this utility model provides an integrated noise reduction and dust removal equipment for pole reinforcement cage processing workshop, so as to solve the technical problem mentioned in the background art that the production of reinforcement cages generates noise and dust, which endangers the health of workers.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution:

[0005] An integrated noise reduction and dust removal device for a pole rebar cage processing workshop includes a composite sound insulation panel 1 and a dust collection box 2. The composite sound insulation panel 1 consists of four panels, arranged vertically with a movable structure 3 at the bottom for easy movement. The four panels 1 are placed around a rebar cage welding machine to form a soundproof wall surrounding the machine. The top of the soundproof wall is covered with a soundproof roof plate 4 formed by the composite sound insulation panels 1. The dust collection box 2 is connected to one of the composite sound insulation panels 1 via a connecting pipe 5, and is also connected to an air pump 6. A dust removal cloth 7 is installed inside the dust collection box 2.

[0006] Preferably, the composite sound insulation board 1 is formed by bonding and connecting a perforated plate layer 101, a sound-absorbing cotton plate layer 102, and a sound-insulating steel plate layer 103 in sequence, with the perforated plate layer 101 located on the side close to the steel cage welding machine.

[0007] Preferably, the movable structure 3 includes a support plate 301, a support frame 302, and self-locking casters 303. The composite sound insulation board 1 is fixedly installed on the support plate 301. Multiple figure-eight shaped support frames 302 are evenly installed at the bottom of the support plate 301. Self-locking casters 303 are installed at the ends of the two support frames 302.

[0008] Preferably, the dust collection box 2 is equipped with a door 201 on its side wall, and the dust collection cloth 7 is provided with a frame 701 for fixing the dust collection cloth 7. The dust collection cloth 7 is fixed by sliding the frame 701 into the sliding grooves 202 provided at the top and bottom of the dust collection box 2.

[0009] Preferably, the soundproof top plate 4 is provided with a limiting baffle 401 around its perimeter to facilitate covering the top of the soundproof wall.

[0010] Preferably, the side wall of the limiting baffle 401 is provided with a handle 402.

[0011] The beneficial effects of this utility model are as follows: By setting up a composite sound insulation board 1 around the steel cage welding machine, the composite sound insulation board 1 has the function of isolating and absorbing sound, which can isolate and absorb most of the noise generated during the processing of steel cages, thereby reducing noise pollution to the workshop. At the same time, the air pump 6 absorbs the air inside the composite sound insulation board 1, and absorbs the dust generated during the processing of steel cages into the dust collection box 2. The dust is filtered into the dust collection box 2 by the dust collection cloth 7, thereby reducing the harm to the health of workers caused by dust floating in the workshop. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the composite sound insulation board.

[0014] Figure 3 This is a schematic diagram of the moving structure.

[0015] Figure 4 This is a schematic diagram of the structure of the dust collector.

[0016] Figure 5 This is a structural schematic diagram of the soundproof roof panel. Detailed Implementation

[0017] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.

[0018] like Figure 1-5As shown, this utility model provides an integrated noise reduction and dust removal device for a pole rebar cage processing workshop, including a composite sound insulation board 1 and a dust collection box 2; the composite sound insulation board 1 is provided in four pieces, the composite sound insulation board 1 is arranged vertically, and a movable structure 3 is installed at the lower end for easy movement. The four composite sound insulation boards 1 are placed around the rebar cage welding machine to form a sound insulation wall surrounding the rebar cage welding machine in the middle. The top of the sound insulation wall formed by the four composite sound insulation boards 1 is covered with a sound insulation top plate 4 formed by the composite sound insulation boards 1; the dust collection box 2 is connected to one of the composite sound insulation boards 1 through a connecting pipe 5, the dust collection box 2 is connected to an air pump 6, and a dust removal cloth 7 is installed in the dust collection box 2. When in use, the composite sound insulation board 1 can be moved freely via the movable structure 3, thereby improving the flexibility of the setup. The composite sound insulation board 1 is moved around the rebar cage welding machine to form a sound insulation wall. The sound insulation top plate 4 is placed on top of the sound insulation wall to block the top. Most of the noise generated during rebar cage processing can be absorbed and soundproofed by the composite sound insulation board 1, thereby reducing noise pollution to the workshop. At the same time, the air pump 6 is started to absorb the air inside the composite sound insulation board 1, and the dust generated during rebar cage processing is absorbed into the dust collection box 2. The dust is filtered into the dust collection box 2 by the dust collection cloth 7, thereby reducing the harm to the health of workers caused by dust floating in the workshop.

[0019] The composite sound insulation panel 1 is composed of a perforated plate layer 101, a sound-absorbing cotton plate layer 102, and a sound-insulating steel plate layer 103 bonded together sequentially. The perforated plate layer 101 is located on the side closer to the rebar cage welding machine. The perforated plate can dissipate noise, the sound-absorbing cotton plate can absorb noise, and the sound-insulating steel plate can isolate noise. The composite sound insulation panel 1, consisting of the perforated plate, sound-absorbing cotton plate, and sound-insulating steel plate, can effectively dissipate, absorb, and isolate noise, thereby eliminating the noise generated during the rebar cage processing.

[0020] The movable structure 3 includes a support plate 301, a support frame 302, and self-locking casters 303. The composite sound insulation panel 1 is fixedly installed on the support plate 301. Multiple figure-eight shaped support frames 302 are evenly installed on the bottom of the support plate 301. Self-locking casters 303 are installed at the ends of the two support frames 302. The self-locking casters 303 allow for convenient movement of the composite sound insulation panel 1, enabling it to be moved to any desired location. The figure-eight shaped support frames 302 provide more stable support for the composite sound insulation panel 1, preventing it from tipping over.

[0021] The dust collection box 2 is equipped with a door 201 on its side wall, and the dust collection cloth 7 is provided with a frame 701 for fixing the dust collection cloth 7. The dust collection cloth 7 is fixed by sliding the frame 701 into the sliding grooves 202 provided at the top and bottom of the dust collection box 2.

[0022] The soundproof top panel 4 is provided with limiting baffles 401 around its perimeter to facilitate its placement on top of the soundproof wall. The limiting baffles 401 facilitate the fixation of the soundproof top panel 4 on top of the soundproof wall, preventing the soundproof top panel 4 from falling off.

[0023] The limiting baffle 401 is provided with a handle 402 on its side wall. The handle 402 facilitates the installation of the soundproof top plate 4.

[0024] Work process:

[0025] When in use, the composite sound insulation board 1 can be moved freely via the movable structure 3, thereby improving the flexibility of the setup. The composite sound insulation board 1 is moved around the rebar cage welding machine to form a soundproof wall. The soundproof top plate 4 is then placed over the top of the soundproof wall to block the noise. Most of the noise generated during rebar cage processing can be absorbed and insulated by the composite sound insulation board 1. The perforated board further reduces noise, the sound-absorbing cotton board absorbs noise, and the sound-insulating steel plate isolates noise. The composite sound insulation board 1, consisting of perforated board, sound-absorbing cotton board, and sound-insulating steel plate, effectively reduces, absorbs, and isolates noise, thus minimizing noise pollution in the workshop. Simultaneously, the air pump 6 is activated to absorb the air inside the composite sound insulation board 1, drawing dust generated during rebar cage processing into the dust collection box 2. The dust is then filtered into the dust collection box 2 by the dust collection cloth 7, reducing the amount of dust floating in the workshop and its potential harm to the health of workers.

[0026] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. An integrated noise reduction and dust removal device for a pole reinforcement cage processing workshop, characterized in that: The system includes a composite sound insulation board (1) and a dust collection box (2). The composite sound insulation board (1) consists of four pieces. The composite sound insulation board (1) is set vertically and has a movable structure (3) installed at the bottom for easy movement. The four composite sound insulation boards (1) are placed around the steel cage welding machine to form a sound insulation wall that surrounds the steel cage welding machine in the middle. The top of the sound insulation wall formed by the four composite sound insulation boards (1) is covered with a sound insulation top plate (4) formed by the composite sound insulation board (1). The dust collection box (2) is connected to one of the composite sound insulation boards (1) through a connecting pipe (5). The dust collection box (2) is connected to an air pump (6). A dust collection cloth (7) is installed in the dust collection box (2).

2. The integrated noise reduction and dust removal equipment for a pole reinforcement cage processing workshop according to claim 1, characterized in that: The composite sound insulation board (1) is made of perforated board layer (101), sound-absorbing cotton board layer (102), and sound-insulating steel plate layer (103) bonded together in sequence, with the perforated board layer (101) located on the side close to the steel cage welding machine.

3. The integrated noise reduction and dust removal equipment for a pole reinforcement cage processing workshop according to claim 1 or 2, characterized in that: The movable structure (3) includes a support plate (301), a support frame (302), and self-locking casters (303). The composite sound insulation board (1) is fixedly installed on the support plate (301). Multiple figure-eight shaped support frames (302) are evenly installed at the bottom of the support plate (301). Self-locking casters (303) are installed at the ends of the two support frames (302).

4. The integrated noise reduction and dust removal equipment for a pole reinforcement cage processing workshop according to claim 3, characterized in that: The dust collection box (2) has a door (201) installed on its side wall. The dust collection cloth (7) has a frame (701) for fixing the dust collection cloth (7) on its edge. The dust collection cloth (7) is fixed in the sliding groove (202) set at the top and bottom of the dust collection box (2) by sliding the frame (701).

5. The integrated noise reduction and dust removal equipment for a pole reinforcement cage processing workshop according to any one of claims 1, 2, and 4, characterized in that: The soundproof top plate (4) is provided with a limiting baffle (401) around its perimeter to facilitate covering the top of the soundproof wall.

6. The integrated noise reduction and dust removal equipment for a pole reinforcement cage processing workshop according to claim 5, characterized in that: The side wall of the limiting baffle (401) is provided with a handle (402).

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