A ball mill oil station pipeline oil leakage monitoring device

Abstract

This utility model provides a ball mill oil station pipeline leakage monitoring device, including: a control console, an oil tank body, a control cabinet, a conveying pipeline, a connecting mechanism, a first protective mechanism, and a second protective mechanism; the oil tank body is fixedly installed above the control console, and a control cabinet connected to the upper surface of the control console is provided on one side of the oil tank body; a conveying pipeline is provided between the oil tank body and the control cabinet, and the conveying pipeline is connected to the oil tank body; by installing the connecting mechanism, the first protective mechanism, and the second protective mechanism, the conveying pipeline is brought close to the oil tank body; the connecting mechanism quickly positions the conveying pipeline and the oil tank body, improving the connection speed between the conveying pipeline and the oil tank body; at the same time, it can increase the sealing effect at the connection between the conveying pipeline and the oil tank body; the first protective mechanism can monitor oil leakage in the oil tank body; and the second protective mechanism can monitor oil leakage in the conveying pipeline.

Description

Technical Field

[0001] This utility model relates to the technical field of ball mill thin oil lubrication station, and in particular to a ball mill oil station pipeline leakage monitoring device. Background Technology

[0002] The ball mill thin oil lubrication station is a key piece of equipment for ball mills. It mainly consists of an oil tank, oil pump, filter, cooler, valves, and instruments. Its working principle is to draw thin oil from the oil tank through the oil pump, filter it through the filter, and then deliver it to various lubrication points of the ball mill to provide lubrication for the moving parts of the ball mill. Thin oil lubrication can effectively reduce friction and wear between parts, lower the temperature, and extend the service life of the equipment.

[0003] In the construction and operation of ball mill thin oil lubrication stations, flanges are typically used to connect the oil tank and pipelines. However, existing flanges have significant shortcomings, lacking positioning structures. This makes it difficult for workers to quickly and accurately align and position the flanges during assembly, significantly reducing the assembly speed and affecting the overall installation efficiency of the lubrication station. Furthermore, the oil tank and pipelines of the ball mill thin oil lubrication station lack effective monitoring structures. If oil leakage occurs, alarms cannot be triggered in time, leading not only to wasted lubricating oil but also potential equipment malfunctions and even safety accidents, greatly reducing the safety and reliability of the ball mill thin oil lubrication station.

[0004] Therefore, in response to the above problems, a new oil leakage monitoring device for ball mill oil station pipelines is proposed. Utility Model Content

[0005] To overcome the problems existing in related technologies, this utility model provides a ball mill oil station pipeline leakage monitoring device, which can optimize the flange structure, facilitate the quick positioning of pipelines and oil tanks, and increase sealing performance. At the same time, the monitoring device can monitor oil leaks in the oil tank and pipelines, thereby increasing the safety of the ball mill thin oil lubrication station.

[0006] To achieve the above objectives, the first aspect of this utility model provides a ball mill oil station pipeline leakage monitoring device, comprising:

[0007] Control console, fuel tank body, control cabinet, delivery pipeline, connecting mechanism, first protective mechanism and second protective mechanism;

[0008] An oil tank body is fixedly installed on top of the control console. A control cabinet connected to the upper surface of the control console is located on one side of the oil tank body. A conveying pipe is located between the oil tank body and the control cabinet and is connected to the oil tank body. A connecting mechanism for quickly positioning the connection between the conveying pipe and the control cabinet is installed on the upper surface of the oil tank body. A first protection mechanism for monitoring oil leakage in the oil tank is located below the oil tank body. A second protection mechanism for monitoring oil leakage in the pipeline is installed on the conveying pipe.

[0009] The connecting mechanism includes a first flange plate, a second flange plate, a positioning hole, and a positioning block;

[0010] The top of the main body of the oil tank is symmetrically equipped with a first flange plate, and the inlet end of the conveying pipeline is equipped with a second flange plate. The first flange plate is symmetrically provided with positioning holes, and the lower surface of the second flange plate is symmetrically fixedly connected with positioning blocks, which slide through the positioning holes.

[0011] Furthermore, the upper surface of the first flange plate is provided with an annular groove, and the lower surface of the second flange plate is fixedly connected with an annular block, which slides through the annular groove of the first flange plate.

[0012] Furthermore, a first rubber pad is fixedly connected to the inner wall of the annular groove of the first flange plate, and a second rubber pad is fixedly connected to the bottom end of the annular block of the second flange plate.

[0013] Furthermore, the first protective mechanism includes a collection plate, an XW-DC-01 photoelectric sensor, and a TGSG-01T adjustable audible and visual alarm.

[0014] The main body of the oil tank is equipped with a collection plate connected to the upper surface of the control panel. XW-DC-01 photoelectric sensors are symmetrically fixed to the lower surface of the collection plate, and TGSG-01T adjustable audible and visual alarms are fixed to the upper surface of the control cabinet.

[0015] Furthermore, the XW-DC-01 photoelectric sensor is electrically connected to the TGSG-01T adjustable audible and visual alarm.

[0016] Furthermore, the second protective mechanism includes the XW-TFDS30 membrane leak sensing line and the XW-PC-3A location leak detection controller;

[0017] The delivery pipeline is symmetrically fitted with XW-TFDS30 membrane leakage sensing lines, and the control panel is symmetrically fixed with XW-PC-3A positioning leak detection controllers located below the delivery pipeline.

[0018] Furthermore, the XW-TFDS30 thin-film leakage sensing line is electrically connected to the XW-PC-3A location leak detection controller.

[0019] The technical solution provided by this utility model can include the following beneficial effects:

[0020] In this example, by installing a connecting mechanism, a first protective mechanism, and a second protective mechanism, the delivery pipeline is brought close to the tank body. The connecting mechanism quickly positions the delivery pipeline and the tank body, improving the connection speed between the delivery pipeline and the tank body. At the same time, it can increase the sealing effect at the connection between the delivery pipeline and the tank body. The first protective mechanism can monitor oil leakage in the tank body, and the second protective mechanism can monitor oil leakage in the delivery pipeline. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure from one angle shown in one embodiment of this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure from another angle, as shown in an embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of one of the angle connection mechanisms shown in an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of another angle connection mechanism structure shown in an embodiment of this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the first protective mechanism at one angle, as shown in one embodiment of this utility model;

[0026] Figure 6 This is a schematic diagram of the first protective mechanism structure from another angle, as shown in an embodiment of this utility model;

[0027] Figure 7 This is a schematic diagram of the second protective mechanism structure shown in an embodiment of the present invention.

[0028] In the picture:

[0029] 1. Control console; 2. Oil tank body; 3. Control cabinet; 4. Delivery pipeline; 5. First flange plate; 6. Second flange plate; 7. Positioning hole; 8. Positioning block; 9. First rubber pad; 10. Second rubber pad; 11. Collection plate; 12. XW-DC-01 photoelectric sensor; 13. TGSG-01T adjustable audible and visual alarm; 14. XW-TFDS30 thin film leakage sensing line; 15. XW-PC-3A positioning leak detection controller. Detailed Implementation

[0030] The technical solution of the present invention (Embodiment 1) is described in detail below with reference to the accompanying drawings.

[0031] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The oil leakage monitoring device for the ball mill oil station pipeline specifically includes:

[0032] 1. Control console; 2. Oil tank body; 3. Control cabinet; 4. Conveying pipeline; 5. Connecting mechanism; 6. First protective mechanism; 7. Second protective mechanism;

[0033] An oil tank body 2 is fixedly installed above the control console 1. A control cabinet 3 connected to the upper surface of the control console 1 is provided on one side of the oil tank body 2. A conveying pipe 4 is provided between the oil tank body 2 and the control cabinet 3. The conveying pipe 4 is connected to the oil tank body 2. A connecting mechanism for quickly positioning the connection between the conveying pipe 4 and the control cabinet 3 is installed on the upper surface of the oil tank body 2. A first protection mechanism for monitoring oil leakage in the oil tank is provided below the oil tank body 2. A second protection mechanism for monitoring oil leakage in the pipeline is installed on the conveying pipe 4.

[0034] The connecting mechanism includes a first flange plate 5, a second flange plate 6, a positioning hole 7, and a positioning block 8;

[0035] The top of the oil tank body 2 is symmetrically equipped with a first flange plate 5, and the input end of the conveying pipe 4 is equipped with a second flange plate 6. The first flange plate 5 is symmetrically provided with positioning holes 7, and the lower surface of the second flange plate 6 is symmetrically fixedly connected with positioning blocks 8, and the positioning blocks 8 are slidably connected to the positioning holes 7.

[0036] Specifically, the upper surface of the first flange plate 5 is provided with an annular groove, and the lower surface of the second flange plate 6 is fixedly connected with an annular block, and the annular block of the second flange plate 6 slides through the annular groove of the first flange plate 5.

[0037] Specifically, a first rubber pad 9 is fixedly connected to the inner wall of the annular groove of the first flange plate 5, and a second rubber pad 10 is fixedly connected to the bottom end of the annular block of the second flange plate 6.

[0038] Specifically, the first protective mechanism includes a collection plate 11, an XW-DC-01 photoelectric sensor 12, and a TGSG-01T adjustable audible and visual alarm 13;

[0039] Below the main body 2 of the oil tank, there is a collection plate 11 connected to the upper surface of the control console 1. XW-DC-01 photoelectric sensors 12 are symmetrically fixedly connected to the lower surface of the collection plate 11. TGSG-01T adjustable audible and visual alarm 13 is fixedly connected to the upper surface of the control cabinet 3.

[0040] Specifically, the XW-DC-01 photoelectric sensor 12 is electrically connected to the TGSG-01T adjustable audible and visual alarm 13.

[0041] Specifically, the second protective mechanism includes the XW-TFDS30 thin-film leakage sensing line 14 and the XW-PC-3A positioning leak detection controller 15;

[0042] XW-TFDS30 thin-film leakage sensing lines 14 are symmetrically sleeved on the conveying pipe 4, and XW-PC-3A positioning leak detection controllers 15 located below the conveying pipe 4 are symmetrically fixed on the upper surface of the control console 1.

[0043] Specifically, the XW-TFDS30 thin film leakage sensing line 14 is electrically connected to the XW-PC-3A positioning leak detection controller 15.

[0044] In this embodiment, how to improve the safety and reliability of the ball mill thin oil lubrication station, combined with... Figures 1 to 3 The specific implementation method is as follows: the conveying pipe 4 is brought close to the oil tank body 2, and the connecting mechanism quickly positions the conveying pipe 4 and the oil tank body 2, which improves the connection speed between the conveying pipe 4 and the oil tank body 2. At the same time, it can increase the sealing effect at the connection between the conveying pipe 4 and the oil tank body 2. The first protection mechanism can monitor the oil leakage of the oil tank body 2, and the second protection mechanism can monitor the oil leakage of the conveying pipe 4.

[0045] For example: How to optimize the flange structure of the connection mechanism, combined with... Figure 4 The specific implementation method is as follows: the conveying pipeline 4 is connected to the oil tank body 2, the second flange plate 6 is close to the first flange plate 5, the positioning block 8 enters the positioning hole 7 for easy and quick positioning, the annular block enters the annular groove to increase the contact range between the second flange plate 6 and the first flange plate 5, and with the cooperation of the first rubber gasket 9 and the second rubber gasket 10, the sealing effect of the first flange plate 5 and the second flange plate 6 is improved.

[0046] In this embodiment, how to monitor oil leakage in the main body 2 of the oil tank, combined with... Figure 5 and Figure 6The specific implementation method is as follows: When the oil tank body 2 leaks oil, the leaked liquid flows into the collection plate 11. The XW-DC-01 photoelectric sensor 12 can emit different alarm signals through photoelectric detection and electrode detection. Photoelectric detection is mainly used to detect non-conductive liquids, while electrode detection is mainly used to detect conductive liquids. When the leaked liquid enters the collection plate 11, if it is a conductive liquid such as water, the XW-DC-01 photoelectric sensor 12 will not emit an alarm signal; if it is a non-conductive liquid, the XW-DC-01 photoelectric sensor 12 will emit an alarm signal. The TGSG-0 on the upper surface of the control cabinet 3... The 1T adjustable audible and visual alarm 13 is activated, emitting a voice alarm saying "Ball mill oil station abnormal, please check immediately." This signal is transmitted through the serial port server and switch, and finally uploaded to the central control PC. The host PC, through a program block written in the host computer, conducts different pins of the program block according to the relay status, which in turn triggers the TGSG-01T adjustable audible and visual alarm 13 to emit a voice alarm saying "Ball mill oil station oil leak, please check immediately." The central control personnel immediately contact the on-site personnel for inspection, thereby preventing the accident from escalating. Once the accident is resolved and the leaking oil inside the collection plate 11 is cleaned, normal operation is restored, and the alarm disappears.

[0047] In this embodiment, how to monitor oil leakage in the delivery pipeline 4, combined with... Figure 7 The specific implementation method is as follows: First, the XW-TFDS30 thin-film leakage sensing wire 14 is wrapped and pasted onto the conveying pipe 4. When a leak occurs in the conveying pipe 4, the leaking liquid enters the interior of the XW-TFDS30 thin-film leakage sensing wire 14, corroding the surface thin-film layer, causing the two sensing wire cores to conduct when they come into contact with the liquid, forming a loop resistance, thereby causing a change in current. The XW-PC-3A positioning leak detection controller 15 then performs relevant calculations based on the proportional relationship between resistance and conductor length to determine the location of the oil leak. When the XW-PC-3A positioning leak detection controller 15 detects an oil leak, its built-in normally open relay is activated, and the TG indicator on the upper surface of the control cabinet 3 is activated. The SG-01T adjustable audible and visual alarm 13 is activated, emitting a voice alarm stating "Ball mill oil station abnormal, please check immediately." Simultaneously, this signal is transmitted through the serial server and switch to the central control PC. The host PC, through a programmed block, activates different pins based on the relay status, triggering the TGSG-01T adjustable audible and visual alarm 13 to emit a voice alarm stating "Ball mill oil circuit leak, please check immediately." Central control personnel immediately contact on-site personnel for inspection, preventing the accident from escalating. Once the accident is resolved and the leaking liquid on the surface of the XW-TFDS30 thin-film leakage sensing line 14 is cleaned, normal operation resumes, and the alarm disappears.

Claims

1. A ball mill oil station pipe oil leakage monitoring device, characterized in that, include: Control console (1), oil tank body (2), control cabinet (3), conveying pipeline (4), connecting mechanism, first protective mechanism and second protective mechanism; An oil tank body (2) is fixedly installed above the control console (1). A control cabinet (3) connected to the upper surface of the control console (1) is provided on one side of the oil tank body (2). A conveying pipe (4) is provided between the oil tank body (2) and the control cabinet (3). The conveying pipe (4) is connected to the oil tank body (2). A connecting mechanism for quickly positioning the connection between the conveying pipe (4) and the control cabinet (3) is installed on the upper surface of the oil tank body (2). A first protection mechanism for monitoring oil leakage in the oil tank is provided below the oil tank body (2). A second protection mechanism for monitoring oil leakage in the pipeline is installed on the conveying pipe (4). The connecting mechanism includes a first flange plate (5), a second flange plate (6), a positioning hole (7), and a positioning block (8); The top of the oil tank body (2) is symmetrically equipped with a first flange plate (5), and the input end of the conveying pipe (4) is equipped with a second flange plate (6). The first flange plate (5) is symmetrically provided with positioning holes (7), and the lower surface of the second flange plate (6) is symmetrically fixedly connected with positioning blocks (8). The positioning blocks (8) slide through the positioning holes (7).

2. The oil leakage monitoring device for ball mill oil station pipelines according to claim 1, characterized in that: The upper surface of the first flange plate (5) is provided with an annular groove, and the lower surface of the second flange plate (6) is fixedly connected with an annular block. The annular block of the second flange plate (6) slides through the annular groove of the first flange plate (5).

3. The oil leakage monitoring device for ball mill oil station pipelines according to claim 2, characterized in that: The first flange plate (5) has a first rubber pad (9) fixedly connected to the inner wall of the annular groove, and the second flange plate (6) has a second rubber pad (10) fixedly connected to the bottom of the annular block.

4. The oil leakage monitoring device for ball mill oil station pipelines according to claim 1, characterized in that: The first protective mechanism includes a collection plate (11), a photoelectric sensor (12), and an adjustable audible and visual alarm (13). The oil tank body (2) is provided with a collection plate (11) connected to the upper surface of the control console (1) below it. Photoelectric sensors (12) are symmetrically fixedly connected to the lower surface of the collection plate (11), and an adjustable sound and light alarm (13) is fixedly connected to the upper surface of the control cabinet (3).

5. The oil leakage monitoring device for ball mill oil station pipelines according to claim 4, characterized in that: The photoelectric sensor (12) is electrically connected to the adjustable audible and visual alarm (13).

6. The oil leakage monitoring device for ball mill oil station pipelines according to claim 1, characterized in that: The second protection mechanism includes a membrane leakage sensing line (14) and a location leak detection controller (15). The conveying pipe (4) is symmetrically fitted with a membrane leakage sensing line (14), and the control console (1) is symmetrically fixedly installed with a positioning leak detection controller (15) located below the conveying pipe (4) on the upper surface.

7. The ball mill oil station pipeline leakage monitoring device according to claim 6, characterized in that: The thin film leakage sensing line (14) is electrically connected to the location leak detection controller (15).

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