A gauge for aluminum alloy bent parts capable of drilling reference holes
By designing a multifunctional aluminum alloy bending part inspection fixture, the precise machining of the reference hole was achieved, which solved the problems of low machining accuracy and poor consistency of aluminum alloy profiles in the existing technology, improved product quality and production efficiency, and reduced the burden on workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAONING ZHONGWANG GROUP CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-26
Smart Images

Figure CN224285703U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inspection tools for automobile production, specifically to an aluminum alloy bending tool that can drill reference holes. Background Technology
[0002] Existing bending gauges are widely used in aluminum profile processing; however, they have many shortcomings in practical use and urgently need further optimization and improvement. Currently, common bending gauges mainly focus on inspecting the surface contours of three-dimensional profile bending parts, which can provide preliminary dimensional and shape references for subsequent processing to some extent. However, the problem is that these gauges can only provide a relatively rough scribing reference, offering limited guidance for subsequent, more precise processing steps. In subsequent processing, workers often have to rely solely on visual alignment to process holes and other features. Because automotive aluminum alloy profile parts have extremely high requirements for hole position accuracy, needing to achieve a relative accuracy of Φ0.6 to the reference surface, while the contour accuracy of the bent three-dimensional curved surface relative to the reference surface also requires 1mm or even higher precision. Under such high-precision processing requirements, relying solely on visual alignment by workers makes it difficult to ensure the relative accuracy between the three-dimensional curved surface of the workpiece and the holes and other features processed later. This not only easily leads to machining errors in individual parts, but also makes it difficult to guarantee the positioning and consistency of each part during the machining process in mass production, thus seriously affecting product quality and production efficiency.
[0003] Furthermore, when workers visually inspect holes, it is difficult to accurately judge the spatial relationship between the curved surface and the processing features, which can easily lead to omissions or errors in processing. Moreover, visual inspection is easily affected by factors such as ambient light and worker fatigue, resulting in unstable processing quality and increasing the defect rate and rework costs.
[0004] In summary, existing aluminum alloy bending fixtures with drillable reference holes have significant shortcomings in providing precise positioning and guidance for subsequent processing, making it difficult to meet the processing requirements of modern high-precision aluminum alloy profile components. Therefore, it is essential to research and design a novel aluminum alloy bending fixture with drillable reference holes to overcome the deficiencies of existing technologies. Utility Model Content
[0005] To address the problems of coarse reference datum in existing aluminum alloy bending fixtures with drillable reference holes, low accuracy of reference hole machining by visual inspection alone, and difficulty in ensuring batch consistency, this utility model provides an aluminum alloy bending fixture with drillable reference holes.
[0006] The technical solution adopted by this utility model to achieve the above objectives is: an aluminum alloy bending part inspection tool with drillable reference holes, used to check whether aluminum alloy bending parts are qualified, and a reference hole is opened on the side wall of the aluminum alloy bending part, including...
[0007] Base frame;
[0008] A support device is provided on the upper surface of the base plate frame to support the aluminum alloy bent part;
[0009] A vertical clamping device is disposed on the upper surface of the base plate frame and is used to clamp the aluminum alloy bent part in the vertical direction;
[0010] A side clamping device is disposed on the upper surface of the base plate frame and is used to clamp the aluminum alloy bent part in the horizontal direction;
[0011] The detection device includes a planar detection device and a curved surface detection device, both of which are disposed on the upper surface of the base plate frame. The planar detection device corresponds to the planar portion of the aluminum alloy bent part and is used to detect the planar portion. The curved surface detection device corresponds to the curved portion of the aluminum alloy bent part and is used to detect the curved portion.
[0012] A drilling device is provided on the upper surface of the base plate frame and is used to drill reference holes in the side wall of the aluminum alloy bent part.
[0013] A vibration damping device is provided on the upper surface of the base plate frame and corresponds to the position of the reference hole.
[0014] According to some embodiments of the present invention, an aluminum alloy bending part inspection tool with drillable reference holes is provided, wherein the support device is connected to the upper surface of the base plate frame by bolts, and the upper surface of the support device is in contact with the lower surface of the aluminum alloy bending part.
[0015] According to some embodiments of the present invention, an aluminum alloy bending part inspection tool with drillable reference holes is provided, wherein the vertical clamping device includes a plurality of vertical clamping mechanisms, which are uniformly arranged along the aluminum alloy bending part.
[0016] According to some embodiments of the present invention, an aluminum alloy bending part inspection tool for drilling reference holes is provided. The vertical clamping mechanism includes a horizontal clamp support and a horizontal clamp. The horizontal clamp support is connected to the upper surface of the base plate frame. The horizontal clamp is disposed at the upper end of the horizontal clamp support. The horizontal clamp includes a horizontal clamp linkage assembly and a pressure head. The pressure head is pressed down or lifted up by the horizontal clamp linkage assembly. The pressure head contacts the upper surface of the aluminum alloy bending part in the clamped state.
[0017] According to some embodiments of the present invention, an aluminum alloy bending part inspection tool with drillable reference holes is provided, wherein the side clamping device includes a plurality of side clamping mechanisms, and the plurality of side clamping mechanisms are evenly arranged along the aluminum alloy bending part.
[0018] According to some embodiments of the present invention, an aluminum alloy bending part inspection tool for drilling reference holes is provided. The side clamping mechanism includes a vertical clamp support, a vertical clamp, and a side support. The vertical clamp support is connected to the upper surface of the base plate frame. The vertical clamp is disposed on the upper end of the vertical clamp support. The vertical clamp includes a vertical clamp linkage assembly and a vertical clamp end. The vertical clamp end moves forward or backward through the vertical clamp linkage assembly. When the vertical clamp end moves forward, it abuts against the outer surface of the side wall of the aluminum alloy bending part. The side support is disposed on the other side of the aluminum alloy bending part and corresponds to the position of the vertical clamp.
[0019] According to some embodiments of the present invention, an aluminum alloy bending part inspection fixture capable of drilling reference holes includes a planar inspection device comprising a first support platform, a first support, a first flipping arm, a first hinge shaft, a first detection conforming block, a first baffle, and a first locking screw. The first support platform is connected to the upper surface of the base frame. The first support is disposed at the upper end of the first support platform. One end of the first flipping arm is hinged to the first support via the first hinge shaft. The other end of the first flipping arm is provided with the first detection conforming block, which fits against the planar portion. The upper end of the first support is also provided with a first baffle, which is used to limit the flipping angle of the first flipping arm. The first flipping arm is provided with a first through hole, and the first support is provided with a second through hole corresponding to the first through hole. Both the first through hole and the second through hole are provided with threads that cooperate with the first locking screw. The first locking screw can pass through the first through hole and the second through hole to fix the position of the first flipping arm.
[0020] According to some embodiments of the present invention, an aluminum alloy bending part inspection fixture with a drillable reference hole is provided. The curved surface inspection device includes a second support platform, a second support, a second flipping arm, a second hinge shaft, a second detection conforming block, a second baffle, and a second locking screw. The second support platform is connected to the upper surface of the base frame. The second support is disposed at the upper end of the second support platform. One end of the second flipping arm is hinged to the second support via the second hinge shaft. The other end of the second flipping arm is provided with the second detection conforming block, which fits against the curved surface. The upper end of the second support is also provided with a second baffle, which is used to limit the flipping angle of the second flipping arm. The second flipping arm is provided with a third through hole, and the second support is provided with a fourth through hole corresponding to the third through hole. Both the third and fourth through holes are provided with threads that cooperate with the second locking screw. The second locking screw can pass through the third and fourth through holes to fix the position of the second flipping arm.
[0021] According to some embodiments of the present invention, an aluminum alloy bending part inspection tool for drilling reference holes includes a conformal support, a bottom connecting plate, an adjusting block, a guide groove, a support slide plate, a slider, a groove cover plate, a connecting plate, a hand drill, a drill chuck, a fall arrest hook, a stop block, a guide sleeve support, a guide sleeve, and a guide sleeve adjusting block. The conformal support is connected to the upper surface of the base plate frame. The bottom connecting plate is disposed on the upper surface of the conformal support. The adjusting block is disposed on the upper surface of the conformal support and on the outside of the bottom connecting plate. The guide groove is disposed on the upper surface of the bottom connecting plate. Two support slide plates are installed on the bottom surface inside the guide groove. The slider is disposed in the guide groove, and the upper ends of the slider are blocked by the groove cover plate on both sides. The slider can move back and forth along the guide groove. The groove cover plate is connected to the guide groove. The upper end of the slider is provided with the connecting plate. The upper end of the connecting plate is provided with the electric drill. The connecting plate is also provided with the electric drill chuck and the anti-fall hook. The electric drill chuck and the anti-fall hook are used to fix the electric drill. The stop block is set at the front end of the guide groove. The stop block is used to limit the maximum forward stroke of the electric drill. The guide sleeve support is connected to the upper surface of the base plate frame. The guide sleeve is connected to the guide sleeve support through the guide sleeve adjustment block. The guide sleeve is provided with a guide hole. The guide hole is set at the reference hole position of the aluminum alloy bending part. After the drill bit of the electric drill passes through the guide hole, it opens the reference hole on the side wall of the aluminum alloy bending part.
[0022] According to some embodiments of this utility model, an aluminum alloy bending part inspection tool with a drillable reference hole is provided. The vibration damping device includes a locking support, a supporting rotating arm, a hinge shaft, a bolt connecting rod, a top block, a fixing nut, a locking rod mounting block, and a locking rod. The locking support is connected to the upper surface of the base plate frame. The lower end of the supporting rotating arm is connected to the locking support via a hinge shaft. The upper end of the supporting rotating arm is provided with a through hole, which has an internal thread that mates with the bolt connecting rod. The bolt connecting rod passes through the through hole, and the top block is provided at the end of the bolt connecting rod near the aluminum alloy bending part. The top block is connected to the bolt connecting rod via the fixing nut. The locking rod mounting block is connected to the locking support. The locking rod mounting block has a locking rod through hole, which has an internal thread that mates with the locking rod. The locking rod passes through the locking rod through hole and abuts against the side wall of the supporting rotating arm. The locking rod is used to fix the position of the supporting rotating arm.
[0023] This utility model discloses an aluminum alloy bending part inspection fixture capable of drilling reference holes, which has several significant advantages. Firstly, by precisely positioning the reference hole using a guide sleeve, it effectively avoids human error caused by visual alignment in traditional processing, significantly improving product pass rate and overall quality. Secondly, the fixture's positioning method is more rigorous and precise, providing a reliable benchmark for subsequent processing and ensuring the consistency and stability of each workpiece in mass production, which is of great significance for improving production efficiency and product quality. Furthermore, considering the characteristics of mass production of automotive parts, this utility model's drilling device not only effectively ensures processing consistency but also greatly reduces the operator's workload. In scenarios involving prolonged and repeated drilling, this drilling device provides powerful assistance to workers, making operation more labor-saving and convenient, effectively reducing labor intensity and improving work efficiency. Simultaneously, the stable processing and precise positioning also help extend the equipment's service life and reduce material waste caused by errors, thereby reducing production costs to a certain extent.
[0024] In summary, the inspection tool of this utility model, through its precise positioning and labor-saving design, performs excellently in improving processing accuracy, ensuring product quality, reducing the labor intensity of workers, and adapting to the needs of mass production. It has significant practical value and broad application prospects. Attached Figure Description
[0025] Figure 1 This is a three-dimensional structural diagram of an aluminum alloy bending part inspection fixture with drillable reference holes according to this utility model;
[0026] Figure 2 This is a three-dimensional structural diagram of the aluminum alloy bent part fixed on the inspection fixture according to an embodiment of the present invention;
[0027] Figure 3 This is a three-dimensional structural diagram of the planar detection device according to an embodiment of the present invention;
[0028] Figure 4 This is a three-dimensional structural diagram of the curved surface detection device according to an embodiment of the present invention;
[0029] Figure 5 This is a three-dimensional structural diagram of the drilling device according to an embodiment of the present invention;
[0030] Figure 6 This is a three-dimensional structural diagram of the vibration damping device according to an embodiment of the present invention.
[0031] In the diagram: 1. Base plate frame; 2. Support device; 3. Vertical clamping mechanism; 3-1. Horizontal clamp support; 3-2. Horizontal clamp; 3-21. Horizontal clamp linkage assembly; 3-22. Pressure head; 4. Side clamping mechanism; 4-1. Vertical clamp support; 4-2. Vertical clamp; 4-21. Vertical clamp linkage assembly; 4-22. Vertical clamp end; 4-3. Side support; 5. Plane detection device; 5-1. First support platform; 5-2. First support; 5-3. First flipping arm; 5-4. First hinge shaft; 5-5. First detection conformal block; 5-6. First baffle; 5-7. First locking screw; 6. Curved surface detection device; 6-1. Second support platform; 6-2. Second support; 6-3. Second flipping arm; 6-4. Second hinge shaft. 6-5. Second detection conformal block; 6-6. Second baffle; 6-7. Second locking screw; 7. Drilling device; 7-1. Conformal support; 7-2. Bottom connecting plate; 7-3. Adjusting block; 7-4. Guide slide; 7-5. Support slide plate; 7-6. Slider; 7-7. Slide cover plate; 7-8. Connecting plate; 7-9. Electric drill; 7-10. Electric drill chuck; 7-11. Anti-fall hook; 7-12. Stop block; 7-13. Guide sleeve support; 7-14. Guide sleeve; 7-15. Guide sleeve adjusting block; 8. Vibration damping device; 8-1. Locking support; 8-2. Support rotating arm; 8-3. Hinge shaft; 8-4. Bolt connecting rod; 8-5. Top block; 8-6. Fixing nut; 8-7. Locking rod mounting block; 8-8. Locking rod; 9. Aluminum alloy bent part. Detailed Implementation
[0032] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0033] In the description of this utility model, it should be noted that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0034] This embodiment provides an aluminum alloy bending part inspection tool that can drill reference holes, such as... Figure 1 and Figure 2 As shown, a reference hole is made on the side wall of the aluminum alloy bent part 9 to check its quality. Figure 1 As shown, the system includes a base frame 1, a support device 2, a vertical clamping device, a side clamping device, a detection device, a drilling device 7, and a vibration damping device 8. The support device 2 is located on the upper surface of the base frame 1 and is used to support the aluminum alloy bent part 9. The vertical clamping device is located on the upper surface of the base frame 1 and is used to clamp the aluminum alloy bent part 9 in the vertical direction. The side clamping device is located on the upper surface of the base frame 1 and is used to clamp the aluminum alloy bent part 9 in the horizontal direction. The detection device includes a plane detection device 5 and a curved surface detection device 6. Both the plane detection device 5 and the curved surface detection device 6 are located on the upper surface of the base frame 1. The plane detection device 5 corresponds to the plane portion of the aluminum alloy bent part 9 and is used to detect the plane portion. The curved surface detection device 6 corresponds to the curved portion of the aluminum alloy bent part 9 and is used to detect the curved portion. The drilling device 7 is located on the upper surface of the base frame 1 and is used to open a reference hole in the side wall of the aluminum alloy bent part 9. The vibration damping device 8 is located on the upper surface of the base frame 1 and corresponds to the position of the reference hole.
[0035] It should be noted that, as a preferred embodiment, the support device 2 is connected to the upper surface of the base frame 1 by bolts, and the upper surface of the support device 2 is in contact with the lower surface of the aluminum alloy bent part 9. Multiple support devices 2 are provided, and their main function is to provide stable support for the aluminum alloy bent part 9 during the drilling process. When the drill bit drills into the aluminum alloy bent part 9, the support device 2 can effectively prevent the drill bit from vibrating, causing defects such as dullness or non-roundness on the hole surface, thereby ensuring the processing quality of the hole.
[0036] It should be noted that, as a preferred embodiment, such as Figure 1 and Figure 2 As shown, the vertical clamping device includes multiple vertical clamping mechanisms 3, which are evenly arranged along the aluminum alloy bent part 9. The evenly distributed clamping force effectively ensures the stability and processing accuracy of the aluminum alloy bent part 9 during drilling, and reduces deformation caused by uneven force.
[0037] More specifically, the vertical clamping mechanism 3 includes a horizontal clamp support 3-1 and a horizontal clamp 3-2. The horizontal clamp support 3-1 is connected to the upper surface of the base plate frame 1. More specifically, the horizontal clamp support 3-1 is fixed to the upper surface of the base plate frame 1 by screws and pins. The horizontal clamp 3-2 is located at the upper end of the horizontal clamp support 3-1. The horizontal clamp 3-2 includes a horizontal clamp linkage assembly 3-21 and a pressure head 3-22. The pressure head 3-22 is pressed down or lifted up by the horizontal clamp linkage assembly 3-21, which is convenient to operate and facilitates quick clamping and disassembly of the aluminum alloy bent part 9. When clamped, the pressure head 3-22 contacts the upper surface of the aluminum alloy bent part 9, which can effectively prevent the aluminum alloy bent part 9 from shifting during drilling and ensure the processing quality of the hole.
[0038] It should be noted that, as a preferred embodiment, such as Figure 1 and Figure 2 As shown, the side clamping device includes multiple side clamping mechanisms 4, which are evenly arranged along the aluminum alloy bent part 9. This evenly distributed design can effectively enhance the lateral stability of the aluminum alloy bent part 9 during the drilling process, ensuring that it is not prone to lateral displacement during processing, thereby improving processing accuracy.
[0039] More specifically, the side clamping mechanism 4 includes a vertical clamp support 4-1, a vertical clamp 4-2, and a side support 4-3. The vertical clamp support 4-1 is connected to the upper surface of the base plate frame 1. More specifically, the vertical clamp support 4-1 is fixed to the upper surface of the base plate frame 1 by screws and pins. The vertical clamp 4-2 is located at the upper end of the vertical clamp support 4-1. The vertical clamp 4-2 includes a vertical clamp linkage assembly 4-21 and a vertical clamp end 4-22. The vertical clamp end 4-22 moves forward or backward through the vertical clamp linkage assembly 4-21, making operation flexible and convenient, facilitating quick clamping and release of the aluminum alloy bent part 9. When the vertical clamp end 4-22 moves forward, it abuts against the outer surface of the side wall of the aluminum alloy bent part 9, effectively preventing lateral displacement of the aluminum alloy bent part 9 during drilling and ensuring the machining accuracy of the hole. The side support 4-3 is located on the other side of the aluminum alloy bent part 9 and corresponds to the position of the vertical clamp. The side support 4-3 and the vertical clamp 4-2 cooperate with each other to form a stable lateral support, which further enhances the stability of the aluminum alloy bent part 9 during drilling, reduces the risk of deformation of the aluminum alloy bent part 9 due to lateral force, and improves the processing quality.
[0040] It should be noted that, as a preferred embodiment, such as Figure 3 As shown, the planar inspection device 5 includes a first support platform 5-1, a first support 5-2, a first tilting arm 5-3, a first hinge shaft 5-4, a first inspection conformal block 5-5, a first baffle 5-6, and a first locking screw 5-7. The first support platform 5-1 is connected to the upper surface of the base frame 1. More specifically, the first support platform 5-1 is fixed to the upper surface of the base frame 1 by bolts. The first support 5-2 is located on the upper end of the first support platform 5-1. The height of the first support platform 5-1 is adjustable to adapt to inspection requirements at different heights. More specifically, the first support 5-2 is fixed to the upper end of the first support platform 5-1 by bolts. One end of the first tilting arm 5-3 is hinged to the first support 5-2 through the first hinge shaft 5-4. The first tilting arm 5-3 can be flexibly tilted, facilitating the loading and unloading of the tooling without damaging the aluminum alloy bent part 9. The other end of the first flipping arm 5-3 is provided with a first detection conforming block 5-5. The first detection conforming block 5-5 is fixed to the first flipping arm 5-3 by screws and pins. The first detection conforming block 5-5 fits against the flat part, and can accurately fit according to the shape of the flat part, improving the detection accuracy. The upper end of the first support 5-2 is also provided with a first baffle 5-6. The first baffle 5-6 is used to limit the flipping angle of the first flipping arm 5-3, prevent the first flipping arm 5-3 from flipping excessively, protect the flat detection device 5 from damage, and also prevent the first detection conforming block 5-5 from being bumped and damaged due to the first flipping arm 5-3 opening too large an angle. The first flipping arm 5-3 is provided with a first through hole, and the first support 5-2 is provided with a second through hole corresponding to the first through hole. Both the first through hole and the second through hole are provided with threads that cooperate with the first locking screw 5-7. The first locking screw 5-7 can pass through the first through hole and the second through hole to fix the position of the first flipping arm 5-3 and lock it firmly, which can ensure the stability of the position of the first detection conforming block 5-5 during the detection process and ensure the accuracy of the detection data.
[0041] It should be noted that, as a preferred embodiment, such as Figure 4As shown, the curved surface inspection device 6 includes a second support platform 6-1, a second support 6-2, a second flipping arm 6-3, a second hinge shaft 6-4, a second conforming inspection block 6-5, a second baffle 6-6, and a second locking screw 6-7. The second support platform 6-1 is connected to the upper surface of the base frame 1. The second support 6-2 is located on the upper end of the second support platform 6-1. The height of the second support platform 6-1 is adjustable to adapt to the inspection requirements of different curved surface heights. One end of the second flipping arm 6-3 is hinged to the second support 6-2 via the second hinge shaft 6-4, allowing for flexible flipping and convenient loading and unloading of parts. The other end of the second flipping arm 6-3 is provided with a second conforming inspection block 6-5, which is fixed to the second flipping arm 6-3 by screws and pins. The second conforming inspection block 6-5 fits the curved surface portion precisely according to the curved shape of the curved surface portion, effectively ensuring the accuracy of the contour inspection of the curved surface portion. The upper end of the second support 6-2 is also provided with a second baffle 6-6. The second baffle 6-6 is used to limit the flipping angle of the second flipping arm 6-3, prevent excessive flipping, protect the safety of the device, and also prevent the second detection conformal block 6-5 from being damaged by excessive opening angle of the second flipping arm 6-3. The second flipping arm 6-3 is provided with a third through hole, and the second support 6-2 is provided with a fourth through hole corresponding to the third through hole. Both the third and fourth through holes are provided with threads that cooperate with the second locking screw 6-7. The second locking screw 6-7 can pass through the third and fourth through holes to fix the position of the second flipping arm 6-3. The second locking screw 6-7 is reliably locked to ensure the stability of the position of the second flipping arm 6-3 during detection and improve the detection accuracy.
[0042] It should be noted that, as a preferred embodiment, such as Figure 5As shown, the drilling device 7 includes a conformal support 7-1, a bottom connecting plate 7-2, an adjusting block 7-3, a guide groove 7-4, a support slide plate 7-5, a slider 7-6, a groove cover plate 7-7, a connecting plate 7-8, a hand drill 7-9, a drill chuck 7-10, a fall arrest hook 7-11, a stop block 7-12, a guide sleeve support 7-13, a guide sleeve 7-14, and a guide sleeve adjusting block 7-15. The conformal support 7-1 is connected to the upper surface of the base frame 1, and the bottom connecting plate 7-2 is disposed on the conformal support 7-1. On the upper surface of the -1, the adjusting block 7-3 is set on the upper surface of the conformal support 7-1 and on the outside of the bottom connecting plate 7-2. In this embodiment, the bottom connecting plate 7-2 and the adjusting block 7-3 are fixed to the conformal support 7-1 with screws and pins, and a 3mm adjustment gap is left to be filled with shims. By increasing or decreasing the thickness of the shims, the axial position of the drill bit of the electric drill 7-9 is adjusted by three-coordinate detection, so that the theoretical deviation between the axial position of the drill bit and the axial position of the positioning process hole is controlled within ≤±0.05mm. The guide groove 7-4 is set on the upper surface of the bottom connecting plate 7-2. Two support slide plates 7-5 are installed on the bottom surface of the guide groove 7-4. The slider 7-6 is set in the guide groove 7-4. The upper ends of the slider 7-6 are blocked by the groove cover plate 7-7, so that the slider 7-6 can move back and forth along the guide groove 7-4. The groove cover plate 7-7 is connected to the guide groove 7-4. This design makes the movement of the slider 7-6 more stable and reliable. The upper end of the slider 7-6 is equipped with a connecting plate 7-8, and the upper end of the connecting plate 7-8 is equipped with a hand drill 7-9. The connecting plate 7-8 is also equipped with a drill chuck 7-10 and a fall arrestor hook 7-11. Both the drill chuck 7-10 and the fall arrestor hook 7-11 are used to fix the hand drill 7-9. This double fixing method ensures the stability of the hand drill 7-9 during drilling and prevents it from falling and causing damage or safety accidents. At the same time, the fall arrestor hook 7-11 can hold the hand drill 7-9 in place due to gravity when it is not in use, allowing the operator to free their hands for other operations. The stop block 7-12 is located at the front end of the guide slide 7-4. The stop block 7-12 is used to limit the maximum forward stroke of the hand drill 7-9, effectively preventing damage to the equipment caused by excessive forward movement of the hand drill 7-9, and also preventing drilling too deep and penetrating the cavity of the aluminum alloy bent part 9. The guide sleeve support 7-13 is connected to the upper surface of the base plate frame 1 and is fixed to the base plate frame 1 with screws and pins. The guide sleeve 7-14 is connected to the guide sleeve support 7-13 through the guide sleeve adjusting block 7-15. The guide sleeve 7-14 is provided with a guide hole. The guide sleeve adjusting block 7-15 is fixed to the guide sleeve support 7-13 with screws and pins. The guide sleeve 7-14 is axially adjusted by adding or removing shims between the guide sleeve adjusting blocks 7-15 so that the position of the guide hole of the guide sleeve 7-14 is adjusted to within ±0.1mm relative to the gauge reference. The guide sleeve 7-14 can be fitted into the guide sleeve adjusting block 7-15 and fastened with screws.The guide hole is set at the reference hole position of the aluminum alloy bent part 9. After the drill bit of the electric drill 7-9 passes through the guide hole, the reference hole is opened on the side wall of the aluminum alloy bent part 9. The guide sleeve 7-14 can guide the drill bit of the electric drill 7-9 to accurately align with the drilling position, thereby improving the drilling accuracy. The guide sleeve adjustment block 7-15 can finely adjust the position of the guide sleeve 7-14 to adapt to aluminum alloy bent parts 9 of different sizes, thereby enhancing the versatility of the device.
[0043] It should be noted that, as a preferred embodiment, such as Figure 6 As shown, the vibration damping device 8 includes a locking support 8-1, a supporting rotating arm 8-2, a hinge shaft 8-3, a bolt connecting rod 8-4, a top block 8-5, a fixing nut 8-6, a locking rod mounting block 8-7, and a locking rod 8-8. The locking support 8-1 is connected to the upper surface of the base plate frame 1 and is fixed to the base plate frame 1 with screws. The lower end of the supporting rotating arm 8-2 is connected to the locking support 8-1 through the hinge shaft 8-3, and the upper end of the supporting rotating arm 8-2 is provided with a through hole. The through hole has an internal thread that mates with the bolt connecting rod 8-4. The bolt connecting rod 8-4 passes through the through hole, and the support stroke can be adjusted by the protruding length of the bolt connecting rod 8-4. A top block 8-5 is provided at the end of the bolt connecting rod 8-4 near the aluminum alloy bent part 9. The top block 8-5 is connected to the bolt connecting rod 8-4 by a fixing nut 8-6. The top block 8-5 can tightly fit the surface of the aluminum alloy bent part 9, effectively transmitting and dispersing vibrations generated during drilling and protecting the surface of the aluminum alloy bent part 9. The locking rod mounting block 8-7 is connected to the locking support 8-1. The locking rod mounting block 8-7 has a locking rod through hole with an internal thread that mates with the locking rod 8-8. After passing through the locking rod through hole, the locking rod 8-8 abuts against the side wall of the supporting rotating arm 8-2. The locking rod 8-8 is used to fix the position of the supporting rotating arm 8-2, ensuring that the supporting rotating arm 8-2 remains stable during drilling, further enhancing the anti-vibration effect and improving drilling accuracy and quality.
[0044] In use, the vertical clamping mechanism 3, the flat surface detection device 5, and the curved surface detection device are first opened. The aluminum alloy bent part 9 is placed on the inspection fixture, with the outer arc of the aluminum alloy bent part 9 aligned with the side support 4-3 and the bottom attached to the support device 2. The first flipping arm 5-3 of the flat surface detection device 5 is flipped down and locked with the first locking screw 5-7. The second flipping arm 6-3 of the curved surface detection device 6 is flipped down and locked with the second locking screw 6-7. Then, the go / no-go gauge is used to check the contour of the inner and outer arc surfaces of the aluminum alloy bent part 9 from left to right. After the contour of each major requirement point is qualified, the side clamping mechanism 4 is used to clamp the workpiece, and the locking rod 8-8 on the anti-vibration mechanism 8 is tightened to make the top block 8-5 fit against the surface of the aluminum alloy bent part 9. Handle the electric drill 7-9, open the anti-fall hook 7-11, push the electric drill 7-9 forward to drill a small diameter reference hole. After the hole is opened, open the first locking screw 5-7 and the second locking screw 6-7, flip the first flip arm 5-3 and the second flip arm 6-3 upward, open the locking rod 8-8 and the side clamping mechanism 4, and remove the aluminum alloy bent part 9.
[0045] The drilled reference holes are then used as positioning pins for positioning. The reference holes on the opposite surface are then machined, and the reference holes are used for positioning. Positioning process holes and other machining features on this surface are then machined. The position of the process positioning hole is selected from the larger hole that needs to be machined on the product. For example, if a Φ10mm hole is selected on the product, the size of the process positioning hole is set to a value smaller than its diameter, such as Φ6mm. Therefore, the process positioning hole will be expanded and covered after subsequent machining, and no extra process positioning hole will remain. This solves the problem of inconsistent relative reference between the curved surface of the bent profile and the subsequent hole position machining. Compared with the previous method of aligning the scribing reference by visual inspection, the product qualification rate has increased from 60% to 100%. At the same time, it avoids human error caused by visual alignment and ensures the consistency of the product processing production reference.
[0046] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An aluminum alloy bent piece gauge capable of drilling a reference hole, for detecting whether an aluminum alloy bent piece (9) is qualified or not and opening a reference hole in a side wall of the aluminum alloy bent piece (9), characterized in that, include Base frame (1); Support device (2), which is disposed on the upper surface of the base frame (1) and is used to support the aluminum alloy bent part (9). A vertical clamping device is provided on the upper surface of the base plate frame (1) for clamping the aluminum alloy bent part (9) in the vertical direction. Side clamping device, the side clamping device is disposed on the upper surface of the base plate frame (1) for clamping the aluminum alloy bent part (9) in the horizontal direction. The detection device includes a planar detection device (5) and a curved surface detection device (6). Both the planar detection device (5) and the curved surface detection device (6) are disposed on the upper surface of the base frame (1). The planar detection device (5) corresponds to the planar part of the aluminum alloy bent part (9) and is used to detect the planar part. The curved surface detection device (6) corresponds to the curved part of the aluminum alloy bent part (9) and is used to detect the curved part. Drilling device (7), the drilling device (7) is set on the upper surface of the base plate frame (1) and is used to open reference holes on the side wall of the aluminum alloy bent part (9); Vibration damping device (8) is provided on the upper surface of the base plate frame (1) and corresponds to the position of the reference hole.
2. An aluminum alloy bend tooling fixture with drillable reference holes according to claim 1, characterized in that, The support device (2) is connected to the upper surface of the base plate frame (1) by bolts, and the upper surface of the support device (2) is in contact with the lower surface of the aluminum alloy bent part (9).
3. The aluminum alloy bent member testing fixture with drillable reference holes according to Claim 1, wherein The vertical clamping device includes multiple vertical clamping mechanisms (3), which are evenly arranged along the aluminum alloy bending member (9).
4. The aluminum alloy bending part inspection fixture with drillable reference holes according to claim 3, characterized in that, The vertical clamping mechanism (3) includes a horizontal clamp support (3-1) and a horizontal clamp (3-2). The horizontal clamp support (3-1) is connected to the upper surface of the base plate frame (1). The horizontal clamp (3-2) is located at the upper end of the horizontal clamp support (3-1). The horizontal clamp (3-2) includes a horizontal clamp linkage assembly (3-21) and a pressure head (3-22). The pressure head (3-22) is pressed down or lifted up by the horizontal clamp linkage assembly (3-21). The pressure head (3-22) is in contact with the upper surface of the aluminum alloy bent part (9) in the clamped state.
5. The aluminum alloy bending part inspection fixture with drillable reference holes according to claim 1, characterized in that, The side clamping device includes multiple side clamping mechanisms (4), which are evenly arranged along the aluminum alloy bending member (9).
6. The aluminum alloy bending part inspection fixture with drillable reference holes according to claim 5, characterized in that, The side clamping mechanism (4) includes a vertical clamp support (4-1), a vertical clamp (4-2), and a side support (4-3). The vertical clamp support (4-1) is connected to the upper surface of the base plate frame (1). The vertical clamp (4-2) is located at the upper end of the vertical clamp support (4-1). The vertical clamp (4-2) includes a vertical clamp linkage assembly (4-21) and a vertical clamp end (4-22). The vertical clamp end (4-22) moves forward or backward through the vertical clamp linkage assembly (4-21). When the vertical clamp end (4-22) moves forward, it abuts against the outer surface of the side wall of the aluminum alloy bent part (9). The side support (4-3) is located on the other side of the aluminum alloy bent part (9) and corresponds to the position of the vertical clamp.
7. The aluminum alloy bending part inspection fixture with drillable reference holes according to claim 1, characterized in that, The planar detection device (5) includes a first support platform (5-1), a first support (5-2), a first flipping arm (5-3), a first hinge shaft (5-4), a first detection conformal block (5-5), a first baffle (5-6), and a first locking screw (5-7). The first support platform (5-1) is connected to the upper surface of the base frame (1). The first support (5-2) is located on the upper end of the first support platform (5-1). One end of the first flipping arm (5-3) is hinged to the first support (5-2) through the first hinge shaft (5-4). The other end of the first flipping arm (5-3) is provided with the first detection... The first detection conformal block (5-5) is attached to the planar portion. The upper end of the first support (5-2) is also provided with a first baffle (5-6). The first baffle (5-6) is used to limit the flipping angle of the first flipping arm (5-3). The first flipping arm (5-3) is provided with a first through hole. The first support (5-2) is provided with a second through hole corresponding to the first through hole. Both the first through hole and the second through hole are provided with threads that cooperate with the first locking screw (5-7). The first locking screw (5-7) can pass through the first through hole and the second through hole to fix the position of the first flipping arm (5-3).
8. The aluminum alloy bending part inspection fixture with drillable reference holes according to claim 1, characterized in that, The curved surface detection device (6) includes a second support platform (6-1), a second support (6-2), a second flipping arm (6-3), a second hinge shaft (6-4), a second detection conformal block (6-5), a second baffle (6-6), and a second locking screw (6-7). The second support platform (6-1) is connected to the upper surface of the base frame (1). The second support (6-2) is located on the upper end of the second support platform (6-1). One end of the second flipping arm (6-3) is hinged to the second support (6-2) through the second hinge shaft (6-4). The other end of the second flipping arm (6-3) is provided with the second detection... The second detection conformal block (6-5) is attached to the curved surface portion. The upper end of the second support (6-2) is also provided with a second baffle (6-6). The second baffle (6-6) is used to limit the flipping angle of the second flipping arm (6-3). The second flipping arm (6-3) is provided with a third through hole. The second support (6-2) is provided with a fourth through hole corresponding to the third through hole. Both the third through hole and the fourth through hole are provided with threads that cooperate with the second locking screw (6-7). The second locking screw (6-7) can pass through the third through hole and the fourth through hole to fix the position of the second flipping arm (6-3).
9. The aluminum alloy bending part inspection fixture with drillable reference holes according to claim 1, characterized in that, The drilling device (7) includes a conformal support (7-1), a bottom connecting plate (7-2), an adjusting block (7-3), a guide groove (7-4), a support slide plate (7-5), a slider (7-6), a groove cover plate (7-7), a connecting plate (7-8), a hand drill (7-9), a drill chuck (7-10), a fall arrest hook (7-11), a stop block (7-12), a guide sleeve support (7-13), a guide sleeve (7-14), and a guide sleeve adjusting block (7-15). The conformal support (7-1) is connected to the upper surface of the base frame (1), and the bottom connecting plate... A connecting plate (7-2) is disposed on the upper surface of the conformal support (7-1). An adjusting block (7-3) is disposed on the upper surface of the conformal support (7-1) and on the outer side of the bottom connecting plate (7-2). A guide groove (7-4) is disposed on the upper surface of the bottom connecting plate (7-2). Two supporting slide plates (7-5) are mounted on the bottom surface inside the guide groove (7-4). A slider (7-6) is disposed within the guide groove (7-4). The upper ends of the slider (7-6) are blocked on both sides by the groove cover plate (7-7), so that the slider (7-6)... -6) The slider (7-6) can move back and forth along the guide groove (7-4). The groove cover plate (7-7) is connected to the guide groove (7-4). The upper end of the slider (7-6) is provided with the connecting plate (7-8). The upper end of the connecting plate (7-8) is provided with the electric drill (7-9). The connecting plate (7-8) is also provided with the electric drill chuck (7-10) and the anti-fall hook (7-11). The electric drill chuck (7-10) and the anti-fall hook (7-11) are both used to fix the electric drill (7-9). The stop block (7-12) is set in the guide groove (7-4). At the front end of the electric drill (7-9), the stop block (7-12) is used to limit the maximum forward stroke of the electric drill (7-9). The guide sleeve support (7-13) is connected to the upper surface of the base frame (1). The guide sleeve (7-14) is connected to the guide sleeve support (7-13) through the guide sleeve adjustment block (7-15). The guide sleeve (7-14) is provided with a guide hole. The guide hole is set at the reference hole position of the aluminum alloy bending part (9). After the drill bit of the electric drill (7-9) passes through the guide hole, a reference hole is opened on the side wall of the aluminum alloy bending part (9).
10. The aluminum alloy bending part inspection fixture with a drillable reference hole according to claim 9, characterized in that, The vibration damping device (8) includes a locking support (8-1), a supporting rotating arm (8-2), a hinge shaft (8-3), a bolt connecting rod (8-4), a top block (8-5), a fixing nut (8-6), a locking rod mounting block (8-7), and a locking rod (8-8). The locking support (8-1) is connected to the upper surface of the base plate frame (1). The lower end of the supporting rotating arm (8-2) is connected to the locking support (8-1) via the hinge shaft (8-3). The upper end of the supporting rotating arm (8-2) is provided with a through hole, which is provided with an internal thread that mates with the bolt connecting rod (8-4). The bolt connecting rod (8-4) passes through the top block. The bolt connecting rod (8-4) has a through hole, and the top block (8-5) is provided at one end of the bolt connecting rod (8-4) near the aluminum alloy bent part (9). The top block (8-5) and the bolt connecting rod (8-4) are connected by the fixing nut (8-6). The locking rod mounting block (8-7) is connected to the locking support (8-1). The locking rod mounting block (8-7) has a locking rod through hole. The locking rod through hole has an internal thread that mates with the locking rod (8-8). The locking rod (8-8) passes through the locking rod through hole and abuts against the side wall of the supporting rotating arm (8-2). The locking rod (8-8) is used to fix the position of the supporting rotating arm (8-2).