A motor torque measuring and flange concentricity and perpendicularity detection mechanism

Abstract

This utility model discloses a mechanism for measuring the torque of a motor and the concentricity and perpendicularity of a flange, comprising: a worktable; a feeding mechanism; a first support mounted on the worktable; a floating mechanism for clamping the torque shaft of a servo motor and enabling its rotation; a first detection mechanism, a second detection mechanism, and a third detection mechanism. During testing, the servo motor is clamped and fixed on the feeding mechanism. The device simultaneously integrates the first, second, and third detection mechanisms. The floating mechanism clamps the torque shaft and drives the servo motor to rotate. Simultaneously, the first detection mechanism detects the concentricity of the torque shaft and the flange, the second detection mechanism detects the perpendicularity of the torque shaft and the flange mounting surface, and the third detection mechanism detects the runout of the torque shaft. Multiple tests are performed simultaneously using the same reference, resulting in high detection accuracy and efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of servo motor testing technology, and in particular relates to a motor torque measuring and flange concentricity and perpendicularity testing mechanism. Background Technology

[0002] A servo motor is an electric motor capable of precisely controlling position, speed, and torque, typically used in automated systems requiring high-precision motion. It adjusts its output in real time through a closed-loop control system to ensure accurate motion response to control signals.

[0003] The output end of the servo motor is the torque shaft. As the power output end, the torque shaft usually needs to be tested for runout, concentricity between the torque shaft and the flange, and perpendicularity between the torque shaft and the flange mounting surface. Existing testing equipment can usually only test one step at a time and cannot test multiple parameters simultaneously. Utility Model Content

[0004] The purpose of this invention is to provide a mechanism for measuring the torque of a motor and detecting the concentricity and perpendicularity of a flange, so as to solve the problems mentioned in the background art.

[0005] In view of this, the present invention provides a mechanism for detecting the concentricity and perpendicularity of a motor torque measuring flange, comprising:

[0006] Workbench;

[0007] The feeding mechanism is slidably mounted on the worktable and used to clamp the servo motor, so that the torque axis of the servo motor is vertically upward.

[0008] The first support is set on the workbench;

[0009] A floating mechanism is mounted on the first support and located above the feeding mechanism to clamp the torque shaft of the servo motor and enable it to rotate.

[0010] The first and second testing mechanisms are mounted on the floating mechanism and located on opposite sides of the floating mechanism, respectively, and are used to test the concentricity of the torque shaft and the flange, and the perpendicularity of the torque shaft and the flange mounting surface.

[0011] The third testing mechanism, located on the workbench, is used to test the runout of the torque shaft.

[0012] A further embodiment of the present invention is that the feeding mechanism includes a support base for supporting and placing a servo motor. The support base is provided with a gripper cylinder and a first gripper, and the first gripper is driven by the gripper cylinder to grip the outside of the servo motor.

[0013] A further embodiment of this utility model is that the floating mechanism includes a first motor fixedly mounted on the top of the first bracket, and a bushing fixedly mounted and passing through the first bracket. A rotating shaft is rotatably mounted inside the bushing. The upper end of the rotating shaft is driven and connected to the first motor, and the lower end is fixedly connected to a second gripper for clamping the torque shaft. A support base is fixedly mounted at the bottom end of the bushing. The first detection mechanism and the second detection mechanism are located at the lower ends of the support base.

[0014] A further embodiment of this utility model is that the first detection mechanism includes a first fixed base, a first sensor and a first slider. The bottom of the support base is provided with a guide rail. The first slider is slidably connected to the guide rail. The first fixed base is fixed on the first slider. The first sensor is located at the bottom of the first fixed base and its detection end abuts against the outer circular surface of the flange of the servo motor. The support base is provided with fixing blocks at both ends. The fixing blocks are provided with pins. The pins are threadedly connected to the first fixed base.

[0015] A further embodiment of this utility model is that the second detection mechanism includes a second slider, a second fixed base, and a second sensor. The second fixed base is slidably connected to the guide rail via the second slider. The second sensor is fixed on the second fixed base and its detection end abuts against the flange mounting surface of the servo motor. The end of the support base is threadedly connected to the second fixed base via a pin.

[0016] A further embodiment of this utility model is that the third detection mechanism includes a second support, a lead screw transmission assembly is provided on the second support, a support plate is slidably connected to the lead screw transmission assembly, a third sensor is provided on the support plate, and the detection end of the third sensor abuts against the outer circular surface of the torque shaft.

[0017] The beneficial effects of this utility model are:

[0018] During testing, the servo motor is clamped and fixed on the feeding mechanism. The equipment simultaneously integrates the first, second, and third testing mechanisms. The torque shaft is clamped by a floating mechanism and drives the servo motor to rotate. At the same time, the first testing mechanism detects the concentricity of the torque shaft and the flange, the second testing mechanism detects the perpendicularity of the torque shaft and the flange mounting surface, and the third testing mechanism detects the runout of the torque shaft. Multiple tests are performed simultaneously with the same reference, which not only ensures high testing accuracy but also high testing efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the overall structure of this utility model. Figure 2 ;

[0021] Figure 3 yes Figure 2 Enlarged diagram of part A in the middle. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0023] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0024] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0025] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0026] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0027] This embodiment provides a mechanism for measuring the torque of a motor and detecting the concentricity and perpendicularity of a flange, including:

[0028] Workbench 1;

[0029] The feeding mechanism 2 is slidably disposed on the worktable 1 and used to clamp the servo motor 3, so that the torque axis 30 of the servo motor 3 is vertically upward. The feeding mechanism 2 includes a support base 20, which is used to support and place the servo motor 3. The support base 20 is provided with a gripper cylinder 21 and a first gripper 22. The first gripper 22 is driven by the gripper cylinder 21 to clamp the outside of the servo motor 3.

[0030] The first support 4 is mounted on the workbench 1;

[0031] A floating mechanism 5 is mounted on the first support 4 and located above the feeding mechanism 2. It is used to clamp the torque shaft 30 of the servo motor 3 and enable its rotation. Specifically, the floating mechanism 5 includes a first motor 50 fixedly mounted on the top of the first support 4, and a bushing 51 fixed and passing through the first support 4. A rotating shaft 52 is rotatably mounted inside the bushing 51. The upper end of the rotating shaft 52 is driven and connected to the first motor 50, and the lower end is fixedly connected to a second gripper 53 for clamping the torque shaft 30. A support base 20 is fixed at the bottom end of the bushing 51. The first detection mechanism 6 and the second detection mechanism 7 are located at the lower ends of the support base 20. During operation, the first motor 50 drives the rotating shaft 52 to rotate. The second gripper 53 is an existing pneumatic gripper, and its structure and principle will not be described in detail. The feeding mechanism 2 drives the servo motor 3 to move upward, so that the second gripper 53 clamps the torque shaft 30. The feeding mechanism 2 can move horizontally and vertically. Its motion mechanism is an existing sliding mechanism, which will not be described in detail in this embodiment.

[0032] The first detection mechanism 6 and the second detection mechanism 7 are provided on the floating mechanism 5 and are located on both sides of the floating mechanism 5 respectively, and are used to detect the concentricity of the torque shaft 30 and the flange 31 and the perpendicularity of the torque shaft 30 and the flange mounting surface 32 respectively.

[0033] The third testing mechanism 8 is located on the workbench 1 and is used to test the runout of the torque shaft 30.

[0034] In this embodiment, the first detection mechanism 6 further includes a first fixed base 60, a first sensor 61, and a first slider 62. The bottom of the support base 20 is provided with a guide rail 200. The first slider 62 is slidably connected to the guide rail 200. The first fixed base 60 is fixed to the first slider 62. The first sensor 61 is located at the bottom of the first fixed base 60 and its detection end abuts against the outer circular surface of the flange 31 on the servo motor 3. The support base 20 is provided with fixing blocks 63 at both ends. The fixing blocks 63 are provided with pins 64. The pins 64 and the first fixed base 60 are threadedly connected. By rotating the pins 64, the distance between the first fixed base 60 and the second gripper 53 can be adjusted to adapt to the detection of torque shafts 30 of different diameters. The second gripper 53 drives the servo motor 3 to rotate. The first sensor 61 detects the concentricity between the outer circular surface of the flange 31 and the torque shaft 30.

[0035] In this embodiment, the second detection mechanism 7 further includes a second slider 70, a second fixed base 71, and a second sensor 72. The second fixed base 71 is slidably connected to the guide rail 200 via the second slider 70. The second sensor 72 is fixed to the second fixed base 71, and its detection end abuts against the flange mounting surface 32 of the servo motor 3. The end of the support base 20 is threadedly connected to the second fixed base 71 via a pin 64. Similarly, the distance between the second fixed base 71 and the second gripper 53 is changed via the pin 64. During operation, the second sensor 72 detects the perpendicularity of the flange mounting surface 32 to the torque axis 30.

[0036] Furthermore, the third detection mechanism 8 includes a second support 80, on which a lead screw drive assembly 81 is mounted. A support plate 82 is slidably connected to the lead screw drive assembly 81, and a third sensor 83 is mounted on the support plate 82. The detection end of the third sensor 83 abuts against the outer surface of the torque shaft 30. The lead screw drive assembly 81 is also existing; as can be seen from the attached drawings, it is a conventional lead screw driven by a lead screw motor and a screw-slider threaded transmission. Therefore, the specific structure of the lead screw drive assembly 81 will not be described in detail in this embodiment. The runout of the torque shaft 30 is detected by the third sensor 83. In this embodiment, the first sensor 61, the second sensor 72, and the third sensor 83 are all existing contact sensors, which will not be described in detail. These detection parameters are directly output by connecting to a detection instrument, which is also existing, and therefore will not be described in detail. This mechanism can perform multiple program detections simultaneously with the same reference, resulting in high detection accuracy and efficiency.

[0037] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A mechanism for measuring the torque of a motor and detecting the concentricity and perpendicularity of a flange, characterized in that, include: Workbench; The feeding mechanism is slidably mounted on the worktable and used to clamp the servo motor, so that the torque axis of the servo motor is vertically upward. The first support is set on the workbench; A floating mechanism is mounted on the first support and located above the feeding mechanism to clamp the torque shaft of the servo motor and enable it to rotate. The first and second testing mechanisms are mounted on the floating mechanism and located on opposite sides of the floating mechanism, respectively, and are used to test the concentricity of the torque shaft and the flange, and the perpendicularity of the torque shaft and the flange mounting surface. The third testing mechanism, located on the workbench, is used to test the runout of the torque shaft.

2. The motor torque measuring and flange concentricity and perpendicularity detection mechanism according to claim 1, characterized in that, The feeding mechanism includes a support base for supporting and placing a servo motor. The support base is equipped with a gripper cylinder and a first gripper. The first gripper is driven by the gripper cylinder to grip the outside of the servo motor.

3. The motor torque measuring and flange concentricity and perpendicularity detection mechanism according to claim 1, characterized in that, The floating mechanism includes a first motor fixedly mounted on the top of the first bracket, and a bushing fixedly mounted and passing through the first bracket. A rotating shaft is rotatably mounted inside the bushing. The upper end of the rotating shaft is driven and connected to the first motor, and the lower end is fixedly connected to a second gripper for clamping the torque shaft. A support base is fixed at the bottom end of the bushing. The first detection mechanism and the second detection mechanism are located at the lower ends of the support base.

4. The motor torque measuring and flange concentricity and perpendicularity detection mechanism according to claim 3, characterized in that, The first detection mechanism includes a first fixed base, a first sensor, and a first slider. The bottom of the support base is provided with a guide rail. The first slider is slidably connected to the guide rail. The first fixed base is fixed on the first slider. The first sensor is located at the bottom of the first fixed base and its detection end abuts against the outer circular surface of the flange on the servo motor. The support base is provided with fixing blocks at both ends. The fixing blocks are provided with pins. The pins are threadedly connected to the first fixed base.

5. The motor torque measuring and flange concentricity and perpendicularity detection mechanism according to claim 4, characterized in that, The second detection mechanism includes a second slider, a second fixed base, and a second sensor. The second fixed base is slidably connected to the guide rail via the second slider. The second sensor is fixed on the second fixed base, and its detection end abuts against the flange mounting surface of the servo motor. The end of the support base is threadedly connected to the second fixed base via a pin.

6. The motor torque measuring and flange concentricity and perpendicularity detection mechanism according to claim 5, characterized in that, The third detection mechanism includes a second support, on which a lead screw drive assembly is provided. A support plate is slidably connected to the lead screw drive assembly. A third sensor is provided on the support plate, and the detection end of the third sensor abuts against the outer circular surface of the torque shaft.

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