Electronic product side end face detection device

Abstract

The utility model relates to the field of side end face detection of electronic products, and particularly discloses a side end face detection device of an electronic product. The tooling device is rotationally connected with the rack and is used for placing the electronic product; the tool power mechanism is connected with the tool device and used for driving the tool device to rotate; and the side end camera is arranged on the rack, located at the side end of the tool device and used for detecting the side end face of the electronic product. The working device is used for driving the electronic product to rotate, and the side end camera is used for photographing and detecting the side end face of the electronic product, so that a traditional mode of manually detecting the side end face of the electronic product is replaced, and the detection speed and the detection efficiency of the side end face of the electronic product are greatly improved; moreover, the detection accuracy of the side end face of the electronic product is improved, and the labor intensity is reduced.

Description

Technical Field

[0001] This application relates to the field of side-face inspection of electronic products, and in particular to a side-face inspection device for electronic products. Background Technology

[0002] Electronic products undergo numerous processes during production, including various inspections, such as side panel inspections. These side panels typically include checks for barcodes, silkscreened logos, mesh screen printing, button presence / absence, color differences in silkscreen printing and mesh screens, feet, labels, and dust plugs. Currently, this type of side panel inspection is primarily conducted manually, either through observation or by manually using a handheld scanning gun. Common electronic products often have four side panels, such as routers and communication boxes. This necessitates manual inspection of each of the four different side panels, which is not only slow and inefficient but also labor-intensive. Summary of the Invention

[0003] To improve the inspection speed and efficiency of the side end faces of electronic products and reduce labor intensity, this application provides an electronic product side end face inspection device. This device uses a working device to drive the electronic product to rotate and uses a side-end camera to take pictures of the side end face of the electronic product for inspection. This replaces the traditional manual inspection method of the side end faces of electronic products, greatly improving the inspection speed and efficiency of the side end faces of electronic products, as well as the accuracy of the side end face inspection, while reducing labor intensity.

[0004] This application provides a side-end face inspection device for electronic products, which adopts the following technical solution:

[0005] An electronic product side end face inspection device, comprising:

[0006] frame;

[0007] Tooling fixtures, rotatably connected to the frame, are used to hold electronic products;

[0008] Tooling power mechanism, connected to the tooling device, used to drive the tooling device to rotate; and

[0009] A side-end camera, mounted on the frame and located at the side of the tooling device, is used to inspect the side surface of electronic products.

[0010] Preferably, the tooling device includes a tooling bracket fixed on the frame, a tooling seat rotatably connected to the tooling bracket, and a rotary support provided on the tooling frame, wherein the top of the tooling frame is provided with a tooling slot for accommodating electronic products.

[0011] Preferably, the tooling power mechanism includes a tooling power component mounted on a tooling bracket and a gear mounted on the power component, the gear meshing with a rotary support.

[0012] Preferably, it also includes a lateral adjustment mechanism mounted on the frame for adjusting the lateral position of the side camera. The lateral adjustment mechanism includes a side base mounted on the frame, a side guide rail mounted on the side base, a side slider mounted on the side guide rail, and a side sliding seat mounted on the upper end of the side slider. The side camera is mounted on the side sliding seat.

[0013] Preferably, it further includes a positioning mechanism for fixing the lateral position of the side sliding seat on the side base. The positioning mechanism includes a plurality of first positioning holes opened on the side base, a second positioning hole opened on the side sliding seat, and a side positioning pin inserted into the second positioning hole and the first positioning hole.

[0014] Preferably, the side guide rail is provided with two side limit blocks for limiting the side slider, and the two side limit blocks are respectively located at both ends of the side guide rail.

[0015] Preferably, it further includes a longitudinal adjustment mechanism for adjusting the longitudinal position of the side camera, which is provided on the side sliding seat. The longitudinal adjustment mechanism includes a first slide rail provided on the side sliding seat, a first slider provided on the side slide rail, a first base provided on the first slider, and a side power mechanism for driving the first base to slide. The side camera is provided on the first base.

[0016] Preferably, the side-end power mechanism includes a side-end power component disposed on a side-end sliding seat, a driving pulley disposed on the side-end power component, a driven pulley rotatably connected to the side-end sliding seat, and a transmission belt wound around the driving pulley and the driven pulley, wherein the transmission belt is fixedly connected to the first base.

[0017] Preferably, the first slide rail is provided with two first limiting blocks for limiting the first slider, and the two first limiting blocks are respectively located at both ends of the first guide rail.

[0018] Preferably, the frame is equipped with side lamps.

[0019] In summary, this application includes the following beneficial technical effects:

[0020] 1. This application replaces the traditional manual inspection of the side surface of electronic products by using a working device to drive the electronic product to rotate and using a side camera to take pictures of the side surface of the electronic product. This greatly improves the inspection speed and efficiency of the side surface of electronic products, and also improves the accuracy of the inspection of the side surface of electronic products, while reducing labor intensity.

[0021] 2. This application, by setting a horizontal adjustment mechanism and a vertical adjustment mechanism, can adjust the horizontal and vertical positions of the side camera, so that the side camera can be adjusted in real time according to different distances from the side surface of the electronic product, so that the side camera can better focus and take pictures of the side surface of the electronic product, thereby better inspecting the side surface of the electronic product.

[0022] 3. This application improves the lighting conditions when the side-end camera takes pictures by setting side-end lights, making the pictures taken by the side-end camera clearer, thereby improving the accuracy of side-end surface photo inspection of electronic products. Attached Figure Description

[0023] Figure 1 This is a structural schematic diagram of the tooling device and the tooling power mechanism in the embodiments of this application.

[0024] Figure 2 This is a schematic diagram of the structure of the side camera, the lateral adjustment mechanism, and the longitudinal adjustment mechanism in this embodiment of the application.

[0025] Figure 3 This is a partial structural schematic diagram of the detection device in the embodiments of this application.

[0026] Explanation of reference numerals in the attached drawings: 100, electronic product; 1, frame; 2, tooling device; 21, tooling bracket; 22, tooling base; 221, tooling slot; 222, tooling support base; 223, tooling base; 224, positioning rod; 23, slewing bearing; 3, tooling power mechanism; 31, tooling power component; 32, gear; 4, side-end camera; 40, side-end lamp; 41, side-end base; 411, first positioning hole; 42, side-end guide rail; 43, side-end slider; 44, side-end sliding seat; 441, second positioning hole; 45, positioning pin; 46, first slide rail; 47, first slider; 48, first base; 491, side-end power component; 492, driving pulley; 493, driven pulley; 494, transmission belt; 51, side-end limiting block; 52, first limiting block. Detailed Implementation

[0027] The present application will be further described in detail below with reference to the accompanying drawings.

[0028] This application discloses an electronic product side end face inspection device.

[0029] Reference Figures 1 to 3 The side-end inspection device for electronic products includes a frame 1, a tooling device 2, a tooling power mechanism 3, and a side-end camera 4.

[0030] The frame 1 is placed on the ground. The bottom of the frame 1 can be fixed to the ground by anchor bolts, or the bottom of the frame 1 can be equipped with rollers to move the frame 1. Additionally, feet can be installed on the bottom of the frame 1 to support the testing equipment during operation, thereby improving the stability of the testing equipment.

[0031] Reference Figure 1 The tooling device 2 is rotatably connected to the frame 1. The tooling device 2 is used to place the electronic product 100 so that the electronic product 100 can be tested.

[0032] Specifically, refer to Figure 1 The tooling device 2 includes a tooling bracket 21, a tooling base 22, and a slewing bearing 23. The tooling bracket 21 is fixedly mounted on the frame 1, and the tooling base 22 is rotatably connected to the tooling bracket 21. The top of the tooling base 22 has a tooling slot 221 for accommodating and placing the electronic product 100. The tooling slot 221 is a square slot, and its depth can be set according to actual conditions. The opening of the tooling slot 221 is slightly larger than the bottom of the electronic product 100 so that the electronic product 100 can be placed into the tooling slot 221 without easily shaking within it. The slewing bearing 23 is fixedly mounted on the bottom of the side end of the tooling bracket 21.

[0033] Specifically, refer to Figure 3 The tooling base 22 includes a tooling support 222 and a tooling base 223. The tooling support 222 is rotatably connected to the tooling bracket 21, and the tooling base 223 is detachably connected and fixed to the tooling support 222. The tooling groove 221 is formed on the tooling base 223. Preferably, the tooling base 22 also includes at least two positioning rods 224 provided on the top of the tooling support 222. The positioning rods 224 can also be positioning pins. If the positioning rods 224 are positioning pins, the top of the tooling support 222 is provided with corresponding pin holes.

[0034] The tooling slot 221 is located in the center of the tooling base 223. The tooling slot 221 can also be made into a hole. Then, four clamping blocks are installed and fixed on the top of the tooling base 22. The four clamping blocks are distributed at the four corners of the tooling slot 221, and the four tooling pins are used to fix the four corners of the electronic product 100.

[0035] The fixture base 223 has mounting holes for use with the positioning rod 224. In use, the mounting holes are aligned with the positioning rod 224, and the positioning rod 224 is inserted into the mounting holes. Several fixture bases 223 can be provided. The fixture slots 221 on each fixture base 223 can be used to place different electronic products to accommodate the testing equipment's ability to inspect the side surfaces of different electronic products.

[0036] Reference Figure 1 The tooling power mechanism 3 is connected to the tooling device 2. Specifically, the output end of the tooling power mechanism 3 is connected to the slewing bearing 23. The tooling power mechanism 3 includes a tooling power component 31 and a gear 32. The tooling power component 31 is mounted and fixed on the tooling bracket 21, and the gear 32 is mounted and fixed on the output end of the tooling power component 31. The gear 32 meshes with the slewing bearing 23, so that the tooling power component 31 drives the tooling seat 22 to rotate on the tooling bracket 21 through the gear 32 and the slewing bearing 23. The tooling power component 31 can be a servo motor alone or a combination of a servo motor and a servo reducer.

[0037] Reference Figures 1 to 3 The side camera 4 is mounted and fixed on the side of the frame 1. The side camera 4 is used to photograph and inspect the side of the electronic product 100.

[0038] Specifically, the frame 1 is also equipped with a lateral adjustment mechanism for adjusting the lateral position of the side camera 4. The lateral adjustment mechanism includes a side base 41, a side guide rail 42, a side slider 43, and a side sliding seat 44.

[0039] Reference Figures 1 to 3 The side base 41 is mounted and fixed on the frame 1, and the side guide rail 42 is mounted and fixed on the side base 41 in the transverse direction. The side slider 43 is mounted and fixed on the bottom of the side sliding seat 44, and the side slider 43 is slidably connected to the side guide rail 42. The side sliding seat 44 can be adjusted in position on the side base 41 by the side slider 43 and the side guide rail 42. A cable chain can also be connected between the side sliding seat 44 and the frame 1. The side camera 4 can be directly or indirectly mounted and fixed on the side sliding seat 44 so that the side sliding seat 44 can adjust the position of the side camera 4 relative to the electronic product 100, thereby better taking pictures and inspecting the side surface of the electronic product 100 in the tooling slot 221.

[0040] In addition, the frame 1 is also provided with a positioning mechanism for fixing the lateral position of the side sliding seat 44 on the side base 41. The positioning mechanism includes a plurality of first positioning holes 411 formed on the side base 41 and a second positioning hole 441 formed on the side sliding seat 44. The plurality of first positioning holes 411 can be evenly distributed in the lateral direction on the side base 41. A side positioning pin 45 can be inserted between the second positioning hole 441 and the first positioning hole 411. In use, by aligning the second positioning hole 441 with different first positioning holes 411 and inserting the side positioning pin 45 into the second positioning hole 441 and the first positioning hole 411, the sliding positioning seat is positioned on the side base 41, thereby adjusting the position of the side camera 4 relative to the electronic product 100 in the lateral direction.

[0041] Furthermore, referring to Figures 1 to 3The side sliding seat 44 is provided with a longitudinal adjustment mechanism for adjusting the longitudinal position of the side camera 4 in the longitudinal direction. The longitudinal adjustment mechanism includes a first slide rail 46, a first slider 47, a first base 48, and a side power mechanism.

[0042] The first slide rail 46 is mounted and fixed on the side sliding seat 44 in the longitudinal direction. The first slider 47 is mounted and fixed on the bottom of the first base 48 and is slidably connected to the first base 48. The first base 48 is adjusted in longitudinal position on the side sliding seat 44 by the first slider 47 and the first slide rail 46. A drag chain can also be connected between the first base 48 and the side sliding seat 44. The output end of the side power mechanism is fixedly connected to the first base 48. The side camera 4 is mounted and fixed on the first base 48, and the side power mechanism drives the first base 48 to move on the side sliding seat 44.

[0043] Reference Figure 2 and Figure 3 The side-end power mechanism includes a side-end power component 491, a driving pulley 492, a driven pulley 493, and a transmission belt 494. The side-end power component 491 is mounted and fixed on the side-end sliding seat 44. The side-end power component 491 can be a servo motor alone or a combination of a servo motor and a servo reducer. The driving pulley 492 is mounted and fixed on the output end of the side-end power component 491. The driven pulley 493 is rotatably connected to the side-end sliding seat 44. The transmission belt 494 is wound around the driving pulley 492 and the driven pulley 493, and is fixedly connected to the first base 48. The side-end power unit 491 drives the transmission belt 494 to rotate through the driving pulley 492 and the driven pulley 493. The transmission belt 494 drives the first base 48 to move back and forth in the longitudinal direction on the side-end sliding seat 44, thereby adjusting the longitudinal position of the side-end camera 4 in the longitudinal direction so that the side-end camera 4 can better photograph and inspect the electronic product 100 in the tooling slot 221.

[0044] In order to enable the side camera 4 to take clearer pictures of the side surface of the electronic product 100, a side lamp 40 can be installed on the first base 48 or the frame 1. The illumination position of the side lamp 40 is directly facing the side surface of the electronic product 100, so that the side camera 4 can better take pictures of the side surface of the electronic product 100.

[0045] Furthermore, referring to Figure 3 To prevent the side sliding seat 44 from detaching when sliding on the side guide rail 42, two side limiting blocks 51 are installed and fixed on the side guide rail 42. The two side limiting blocks 51 are located at both ends of the side guide rail 42, and the side slider 43 is located between the two side limiting blocks 51 so that the two side limiting blocks 51 can limit the side slider 43.

[0046] Accordingly, in order to prevent the first slider 47 from detaching when sliding on the first slide rail 46, two first limiting blocks 52 are installed and fixed on the first slide rail 46. The two first limiting blocks 52 are located at both ends of the first slide rail 46, and the first slider 47 is located between the two first limiting blocks 52, so that the two first limiting blocks 52 can limit the first slider 47.

[0047] In use, the electronic product 100 is placed in the tooling slot 221, and then the tooling power unit 31 is started. The tooling power unit 31 drives the tooling seat 22 to rotate on the tooling bracket 21 through the gear 32 and the slewing bearing 23. The tooling seat 22 drives the electronic product 100 in the tooling slot 221 to rotate. At this time, the side camera 4 takes pictures of the side end face of the electronic product 100 for inspection until all the side end faces of the electronic product 100 have been photographed and inspected.

[0048] When it is necessary to inspect the side end face of different electronic products 100, simply replace the different tooling base 223, and then place the corresponding electronic product 100 into the tooling slot 221 on the tooling base 223.

[0049] The side end face inspection device of electronic product 100 can automatically inspect the side end face of electronic product 100, replacing the traditional manual inspection method of side end face of electronic product 100. It greatly improves the inspection speed and efficiency of side end face of electronic product 100, and also improves the accuracy of side end face inspection of electronic product 100.

[0050] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A side-end face inspection device for electronic products, characterized in that, include: frame; Tooling fixtures, rotatably connected to the frame, are used to hold electronic products; Tooling power mechanism, connected to the tooling device, is used to drive the tooling device to rotate; as well as A side-end camera, mounted on the frame and located at the side end of the tooling device, is used to inspect the side surface of electronic products; A lateral adjustment mechanism for adjusting the lateral position of a side-end camera is mounted on the frame. The lateral adjustment mechanism includes a side-end base mounted on the frame, a side-end guide rail mounted on the side-end base, a side-end slider mounted on the side-end guide rail, and a side-end sliding seat mounted on the upper end of the side-end slider. The side-end camera is mounted on the side-end sliding seat. A positioning mechanism for fixing the lateral position of the side sliding seat on the side base, the positioning mechanism includes a plurality of first positioning holes opened on the side base, a second positioning hole opened on the side sliding seat, and a side positioning pin inserted into the second positioning hole and the first positioning hole. A longitudinal adjustment mechanism for adjusting the longitudinal position of a side-end camera is provided on a side-end sliding seat. The longitudinal adjustment mechanism includes a first slide rail provided on the side-end sliding seat, a first slider provided on the side-end slide rail, a first base provided on the first slider, and a side-end power mechanism for driving the first base to slide. The side-end camera is provided on the first base.

2. The electronic product side end face detection device according to claim 1, characterized in that, The tooling device includes a tooling bracket fixed on the frame, a tooling seat rotatably connected to the tooling bracket, and a slewing support provided on the tooling frame. The top of the tooling frame is provided with a tooling slot for accommodating electronic products.

3. The electronic product side end face detection device according to claim 2, characterized in that, The tooling power mechanism includes a tooling power component mounted on a tooling bracket and a gear mounted on the power component, wherein the gear meshes with a slewing support.

4. The electronic product side end face detection device according to claim 1, characterized in that, The side guide rail is provided with two side limit blocks for limiting the side slider, and the two side limit blocks are respectively located at both ends of the side guide rail.

5. The electronic product side end face detection device according to claim 1, characterized in that, The side-end power mechanism includes a side-end power component mounted on a side-end sliding seat, a driving pulley mounted on the side-end power component, a driven pulley rotatably connected to the side-end sliding seat, and a transmission belt wound around the driving pulley and the driven pulley. The transmission belt is fixedly connected to the first base.

6. The electronic product side end face detection device according to claim 1, characterized in that, The first slide rail is provided with two first limiting blocks for limiting the first slider, and the two first limiting blocks are respectively located at both ends of the first guide rail.

7. The electronic product side end face detection device according to claim 1, characterized in that, The frame is equipped with side lights.

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