A capacitor lead strengthening device

By designing a capacitor lead strengthening device, using a rotating motor and lead strengthening components to avoid stress concentration, and modifying it into a spring-type lead, the problem of capacitor leads being prone to fatigue fracture under stress is solved, thereby improving the service life of the capacitor and processing efficiency.

CN224288035UActive Publication Date: 2026-05-26YANGZHOU XINGHAN TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU XINGHAN TECH CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-26

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    Figure CN224288035U_ABST
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Abstract

This utility model provides a capacitor lead strengthening device, comprising: a workbench, a motor fixing platform fixedly connected to one side of the top of the workbench, and a limit block fixedly connected to the top of the motor fixing platform; characterized in that: a rotating motor is fixedly connected to the top of the motor fixing platform, a lead strengthening component is provided on one side of the rotating motor, and a back rotating base is provided on the back of the lead strengthening component; the lead strengthening component uses its own structure to clamp and modify multiple capacitor leads mounted on it, modifying them into spring-type leads, avoiding stress concentration during use; at the same time, its own structure also avoids stress concentration affecting the strength of the capacitor leads during modification, further improving the strength of the capacitor leads; and a storage component helps to store the processed capacitor leads and place the unprocessed capacitor leads.
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Description

Technical Field

[0001] This utility model belongs to the field of capacitor technology, specifically relating to a capacitor lead strengthening device. Background Technology

[0002] A capacitor is a passive electronic component used to store electrical energy. Its core structure consists of two conductive electrodes (usually metal foil or thin film) and an insulating medium (such as ceramic, electrolyte, or plastic film) in between. When a voltage is applied, an electric field is formed between the electrodes, storing charge and achieving temporary energy storage and release. Capacitors perform key functions in circuits such as filtering, coupling, tuning, and voltage regulation, and are widely used in power management, signal processing, communication equipment, and new energy systems (such as inverters and energy storage devices). Their capacitance is measured in farads (F), and they are indispensable basic components in electronic systems.

[0003] Capacitor leads are key conductive components connecting the internal electrodes of a capacitor to the external circuit. In their operating environment, capacitor leads often face mechanical and environmental stresses. These factors can easily lead to fatigue fracture of the solder joints at the lead root, increased contact resistance, or lead deformation, ultimately causing capacitor failure (such as capacitance decay, short circuits, or open circuits). Conventional capacitor lead strengthening devices typically use static clamping to modify the shape of the capacitor leads during processing. However, this static clamping causes stress concentration during the clamping process, affecting the overall service life of the capacitor leads. Therefore, we propose a capacitor lead strengthening device. Utility Model Content

[0004] The present invention aims to address the shortcomings of the prior art by providing a capacitor lead strengthening device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A capacitor lead strengthening device includes: a workbench, a motor fixing platform fixedly connected to one side of the top of the workbench, a limit block fixedly connected to the top of the motor fixing platform, characterized in that: a rotating motor is fixedly connected to the top of the motor fixing platform, a lead strengthening component is provided on one side of the rotating motor, a back rotating base is provided on the back of the lead strengthening component, a connecting column is fixedly connected to the back of the back rotating base, a fixing base is fixedly connected to the bottom of the connecting column, and a storage component is provided on the inner wall of the top of the workbench.

[0007] Preferably, the lead reinforcement assembly includes a first central rotating shaft, which is fixedly connected to one end of the rotating motor. A rotating seat is fixedly connected to one end of the first central rotating shaft. A hexagonal rotating plate is fixedly connected to the back of the rotating seat. Multiple fixing plates are fixedly connected to the surface of the hexagonal rotating plate. Capacitor clamps are fixedly connected to the surface of each fixing plate. Clamping holes are formed on the inner wall of each capacitor clamp.

[0008] Preferably, a rotating plate is fixedly connected to the surface of the first central rotating shaft, a drive motor is provided on the top of the rotating plate, a connecting shaft is provided at one end of the drive motor, a fixed connecting plate is fixedly connected to one end of the connecting shaft, a U-shaped rotating block is provided on the back of the fixed connecting plate, and a second central rotating shaft is rotatably connected between the U-shaped rotating block and the fixed connecting plate.

[0009] Preferably, an electric sawtooth clamp is fixedly connected to the top of the U-shaped rotating block, and the position of the electric sawtooth clamp matches the position of the capacitor clamp.

[0010] Preferably, the storage component includes a storage box, a functional partition, a storage area for capacitors to be processed, a storage area for processed capacitors, and a disassembly handle. The storage box is disposed on the top inner wall of the workbench, and the functional partition is fixedly connected to the middle of the inner wall of the storage box.

[0011] Preferably, the capacitor storage area to be processed is located on one side of the functional partition, the capacitor storage area after processing is located on the other side of the functional partition, and the plurality of disassembly handles are fixedly connected to the top two sides of the storage box.

[0012] Preferably, the bottom of the workbench is fixedly connected to multiple support bases, and the positions of the support bases match the four corners of the bottom of the workbench.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The lead wire strengthening component uses its own structure to clamp and modify multiple capacitor leads installed on it, transforming them into spring-type leads to avoid stress concentration during use. At the same time, its own structure also avoids stress concentration from affecting the strength of the capacitor leads during the modification process, further improving the strength of the capacitor leads. The storage component can help store the processed capacitor leads and place the unprocessed capacitor leads.

[0015] 2. The structure of the lead reinforcement assembly helps avoid stress concentration during capacitor lead processing. The first central rotating shaft rotates under the action of the rotating motor, driving the rotating base and hexagonal rotating plate to rotate, thus providing a rotational basis for the fixed plate and capacitor clamp. The capacitor clamp and clamping holes help to clamp and fix the capacitor base. At the same time, the rotating plate rotates under the action of the first central rotating shaft, driving the drive motor to rotate as a whole. The drive motor also uses its own structure to drive the connecting shaft to rotate, thereby driving the fixed plate and U-shaped rotating block to rotate around the second central rotating shaft. At this time, the U-shaped rotating block continuously contacts the capacitor clamp and the capacitor base clamped inside the clamping hole under the mutual linkage of the rotation of the drive motor and the rotation of the rotating motor in two directions. At this time, the electric sawtooth clamp can be activated to process the capacitor lead into a spring shape during rotation. At the same time, stress will not be concentrated during the movement, making it more convenient and faster to process multiple capacitor leads simultaneously, further improving the overall functionality and safety of the device. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the back of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the lead wire reinforcement component in the structure of this utility model;

[0021] Figure 4 This is a partially enlarged schematic diagram of the lead wire reinforcement component in the structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the overall structure of the storage component in this utility model.

[0023] In the diagram: 1. Workbench; 2. Support base; 3. Motor mounting platform; 4. Limit block; 5. Rotating motor; 6. Lead wire reinforcement assembly; 601. First central rotating shaft; 602. Rotating seat; 603. Hexagonal rotating plate; 604. Fixing plate; 605. Capacitor clamp; 606. Clamping hole; 607. Rotating plate; 608. Drive motor; 609. Connecting shaft; 610. Fixing plate; 611. U-shaped rotating block; 612. Second central rotating shaft; 613. Electric sawtooth clamp; 7. Back rotating base; 8. Connecting column; 9. Fixing base; 10. Storage assembly; 1001. Storage box; 1002. Functional partition; 1003. Storage area for capacitors to be processed; 1004. Storage area for processed capacitors; 1005. Disassembly handle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example

[0026] Please see Figure 1-5 The technical solution provided in this embodiment is as follows:

[0027] A capacitor lead strengthening device includes: a workbench 1, a motor fixing platform 3 fixedly connected to one side of the top of the workbench 1, a limiting block 4 fixedly connected to the top of the motor fixing platform 3, characterized in that: a rotating motor 5 is fixedly connected to the top of the motor fixing platform 3, a lead strengthening component 6 is provided on one side of the rotating motor 5, a back rotating base 7 is provided on the back of the lead strengthening component 6, a connecting column 8 is fixedly connected to the back of the back rotating base 7, a fixing base 9 is fixedly connected to the bottom of the connecting column 8, a storage component 10 is provided on the top inner wall of the workbench 1, and a plurality of support bases 2 are fixedly connected to the bottom of the workbench 1, the positions of the support bases 2 matching the four corners of the bottom of the workbench 1.

[0028] In this embodiment, the workbench 1 provides a working environment for the entire device, while the support base 2 provides fixed support for the workbench 1 from the four corners at the bottom. The motor fixing platform 3 and the limiting block 4 provide a fixed foundation for the starting of the rotating motor 5 using their own stability. The lead wire reinforcement component 6 can process the capacitor leads during rotation using its own structure, avoiding stress concentration and further improving the processing effect. The back rotating base 7, the connecting column 8, and the fixing base 9 can support the lead wire reinforcement component 6 from the back, thereby improving the stability of the lead wire reinforcement component 6. The storage component 10 can store the processed capacitor leads or the capacitor leads to be processed, and when storing a large number, it can directly take out and process them in batches using its own structure, further improving the working efficiency of the device.

[0029] The lead wire reinforcement assembly 6 includes a first central rotating shaft 601, which is fixedly connected to one end of the rotating motor 5. A rotating seat 602 is fixedly connected to one end of the first central rotating shaft 601. A hexagonal rotating plate 603 is fixedly connected to the back of the rotating seat 602. Multiple fixing plates 604 are fixedly connected to the surface of the hexagonal rotating plate 603. Capacitor clamps 605 are fixedly connected to the surface of each fixing plate 604. Clamping holes 606 are opened on the inner wall of each capacitor clamp 605.

[0030] In this embodiment, the lead reinforcement assembly 6 can be connected to the rotation motor 5 via the first central rotating shaft 601 to provide a basic rotation for the lead reinforcement assembly 6. The rotating seat 602 is connected to the hexagonal rotating plate 603 and the first central rotating shaft 601, thereby driving the rotation of the hexagonal rotating plate 603. Each of the six sides of the hexagonal rotating plate 603 is fixed with a fixing plate 604. The capacitor clamp 605 and the internal clamping hole 606 provided on the surface of the fixing plate 604 can follow the displacement when the first central rotating shaft 601 rotates, thereby providing the rotational performance of the lead reinforcement assembly 6 during the processing.

[0031] A rotating plate 607 is fixedly connected to the surface of the first central rotating shaft 601. A drive motor 608 is provided on the top of the rotating plate 607. A connecting shaft 609 is provided at one end of the drive motor 608. A fixed connecting plate 610 is fixedly connected to one end of the connecting shaft 609. A U-shaped rotating block 611 is provided on the back of the fixed connecting plate 610. A second central rotating shaft 612 is rotatably connected between the U-shaped rotating block 611 and the fixed connecting plate 610.

[0032] In this embodiment, the first central rotating shaft 601 rotates while also driving the rotating plate 607 to rotate, and causing the overall position of the drive motor 608 to rotate around the first central rotating shaft 601. The drive motor 608 also uses its own structure to drive the connecting shaft 609 to rotate, and in turn, it drives the fixed connecting plate 610 and the U-shaped rotating block 611 to rotate around the second central rotating shaft 612. At this time, the U-shaped rotating block 611 will continuously contact the capacitor clamp 605 and the capacitor base clamped inside the clamping hole 606 under the mutual linkage of the rotation of the drive motor 608, the rotation of the rotating motor 5 in two directions, the rotation around the second central rotating shaft 612, and the rotation around the first central rotating shaft 601, thereby providing the basis for the kinetic energy trajectory of rotation during processing.

[0033] An electric sawtooth clamp 613 is fixedly connected to the top of the U-shaped rotating block 611, and the position of the electric sawtooth clamp 613 matches the position of the capacitor clamp 605.

[0034] In this embodiment, the electric sawtooth clamp 613 uses the movement trajectory of the U-shaped rotating block 611 and the movement trajectory of the capacitor clamp 605 to process the capacitor lead held by the capacitor clamp 605 when they intersect. This processing is started when rotating and will not be processed when stationary, so stress will not be concentrated. During the processing, wear and tear on the capacitor lead will be minimized as much as possible, thereby further improving the functionality and safety of the device.

[0035] The storage component 10 includes a storage box 1001, a functional partition 1002, a capacitor storage area 1003 to be processed, a capacitor storage area 1004 to be processed, and a disassembly handle 1005. The storage box 1001 is located on the top inner wall of the workbench 1, and the functional partition 1002 is fixedly connected to the middle of the inner wall of the storage box 1001.

[0036] In this embodiment, the storage component 10 can use the storage box 1001 to centrally store the capacitors to be processed and the processed capacitors, providing storage space, while the functional partition 1002 can help divide the storage area according to function, thereby further improving the overall storage effect of the device.

[0037] The capacitor storage area 1003 to be processed is located on one side of the functional partition 1002, and the capacitor storage area 1004 to be processed is located on the other side of the functional partition 1002. Multiple disassembly handles 1005 are fixedly connected to the top two sides of the storage box 1001.

[0038] In this embodiment, the capacitor storage area 1003 can help store the capacitors to be processed, while the capacitor storage area 1004 can centrally store the processed capacitors. After storage, the storage component 10 can be removed from the top inner wall of the workbench 1 using the disassembly handle 1005 to facilitate batch processing and further improve the flexibility of the device.

[0039] Working Principle: The equipment provides a working environment for the entire device through the workbench 1, while the support base 2 supports the workbench 1 from the four corners at the bottom, thereby further improving the stability of the device. The motor fixing platform 3 can be linked with the limit block 4 to help the rotating motor 5 maintain stability during use. The rotating motor 5 provides a rotation base for the lead wire reinforcement component 6. The lead wire reinforcement component 6 uses its own structure to clamp and modify the multiple capacitor leads installed on it, modifying them into spring-type leads to avoid stress concentration during use. At the same time, its own structure also avoids stress concentration affecting the strength of the capacitor leads during modification, further improving the strength of the capacitor leads. The back rotating base 7, connecting column 8, and fixing base 9 provide back support for the fixation, stability, and rotation of the lead wire reinforcement component 6, thereby increasing the overall functionality of the lead wire reinforcement component 6. The storage component 10 can help store the processed capacitor leads and place the unprocessed capacitor leads. At the same time, after processing a batch, it can be disassembled and centrally processed using its own structure, thereby further improving the functionality of the device.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A capacitor lead reinforcing device, comprising a workbench (1), one side of the top of the workbench (1) is fixedly connected with a motor fixing table (3), the top of the motor fixing table (3) is fixedly connected with a limiting block (4), characterized in that: A rotating motor (5) is fixedly connected to the top of the motor mounting platform (3). A lead wire reinforcing assembly (6) is provided on one side of the rotating motor (5). A back rotating base (7) is provided on the back of the lead wire reinforcing assembly (6). A connecting column (8) is fixedly connected to the back of the back rotating base (7). A fixed base (9) is fixedly connected to the bottom of the connecting column (8). A storage assembly (10) is provided on the top inner wall of the workbench (1).

2. The capacitor lead strengthening device as described in claim 1, characterized in that: The lead wire reinforcement assembly (6) includes a first central rotating shaft (601), which is fixedly connected to one end of the rotating motor (5). A rotating seat (602) is fixedly connected to one end of the first central rotating shaft (601). A hexagonal rotating plate (603) is fixedly connected to the back of the rotating seat (602). Multiple fixing plates (604) are fixedly connected to the surface of the hexagonal rotating plate (603). A capacitor clamp (605) is fixedly connected to the surface of each fixing plate (604). A clamping hole (606) is opened on the inner wall of each capacitor clamp (605).

3. The capacitor lead strengthening device as described in claim 2, characterized in that: A rotating plate (607) is fixedly connected to the surface of the first central rotating shaft (601). A drive motor (608) is provided on the top of the rotating plate (607). A connecting shaft (609) is provided at one end of the drive motor (608). A fixed connecting plate (610) is fixedly connected to one end of the connecting shaft (609). A U-shaped rotating block (611) is provided on the back of the fixed connecting plate (610). A second central rotating shaft (612) is rotatably connected between the U-shaped rotating block (611) and the fixed connecting plate (610).

4. The capacitor lead strengthening device as described in claim 3, characterized in that: The top of the U-shaped rotating block (611) is fixedly connected to an electric sawtooth clamp (613), and the position of the electric sawtooth clamp (613) matches the position of the capacitor clamp (605).

5. A capacitor lead strengthening device as described in claim 4, characterized in that: The storage component (10) includes a storage box (1001), a functional partition (1002), a storage area for capacitors to be processed (1003), a storage area for processed capacitors (1004), and a disassembly handle (1005). The storage box (1001) is located on the top inner wall of the workbench (1), and the functional partition (1002) is fixedly connected to the middle of the inner wall of the storage box (1001).

6. The capacitor lead strengthening device as described in claim 5, characterized in that: The capacitor storage area (1003) to be processed is located on one side of the functional partition (1002), the capacitor storage area (1004) to be processed is located on the other side of the functional partition (1002), and a plurality of disassembly handles (1005) are fixedly connected to the top two sides of the storage box (1001).

7. A capacitor lead strengthening device as described in claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a plurality of support bases (2), and the positions of the support bases (2) are matched with the four corners of the bottom of the workbench (1).