A pressing and heating device for machining rotor cores

Abstract

This utility model discloses a pressing and heating device for rotor core processing, relating to the field of rotor core processing technology. It includes a processing table; a PLC controller mounted on the upper surface of the processing table for control; a heating unit mounted on the upper surface of the processing table for heating; and an extrusion unit mounted on the upper surface of the processing table for applying pressure. The heating unit includes an adjustment component mounted on the outer surface of the processing table. This utility model, through the cooperation of a hydraulic cylinder, a heating hood, a lifting plate, a resistance wire heater, a limit pin, and a scale, can conveniently limit the rotor core placed inside the heating hood and assist heating during the limiting process. The cooperation of a limit pin, a second hydraulic cylinder, a lifting plate, a temperature controller, an extrusion plate, and an electromagnetic heating plate facilitates the extrusion of the rotor core and assists in heating the rotor core during the extrusion process, thereby increasing the practicality of the heating equipment.

Description

Technical Field

[0001] This utility model relates to the field of rotor core processing technology, specifically to a pressing and heating device for rotor core processing. Background Technology

[0002] The rotor core is usually made up of many thin layers of electrical steel sheets. During the manufacturing process, these steel sheets are precisely stacked and fixed together to form a cylindrical structure with slots in the middle for accommodating the stator windings.

[0003] In the prior art, patent document CN222735988U discloses a pressing and heating device for processing stator and rotor cores for new energy vehicles, including a frame. A servo cylinder is fixedly installed at the top of the frame, and a pressure plate is fixedly installed at the output end of the bottom of the servo cylinder. Guide posts are fixedly installed at the top of both sides of the pressure plate. The pressure plate is movably connected to the frame through the guide posts on both sides. A heating mechanism is fixedly installed at the bottom of the pressure plate. The heating mechanism includes a housing. Adjusting screws are fixedly provided at the top of both sides of the housing. The adjusting screws pass through the pressure plate and are movably connected to the pressure plate. The adjusting screws are fixed by nuts.

[0004] To address the issue that existing heating equipment can only heat a portion of a product within a certain height range when compressed, the current technology uses a snap-on plate that engages with grooves of different heights on the adjusting rod to adjust the height of the heating coil inside the housing. This allows the heating coil to be adapted to the heating needs of products of different heights. However, this method still results in the inconvenience of flexibly adjusting the position of the upper and lower heating devices during use, thus reducing the practicality of the heating device. Utility Model Content

[0005] The purpose of this invention is to provide a pressing and heating device for rotor core processing, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A pressing and heating device for machining rotor cores includes a machining table; a PLC controller disposed on the upper surface of the machining table for control; a heating unit disposed on the upper surface of the machining table for heating; and an extrusion unit disposed on the upper surface of the machining table for applying pressure. The heating unit includes an adjustment component disposed on the outer surface of the machining table and a heating component disposed on the outer surface of the adjustment component. The extrusion unit includes a lifting component disposed on the upper surface of the machining table and a pressure component disposed on the outer surface of the lifting component.

[0008] A further improvement of the present invention is that the adjusting component includes a hydraulic cylinder, the outer surface of the hydraulic cylinder being detachably connected to the outer surface of the processing table, the telescopic end of the hydraulic cylinder being detachably connected to a lifting plate, and the inner wall of the lifting plate being threadedly connected to a limit bolt.

[0009] By adopting the above technical solution, the position of the lifting plate can be easily adjusted by the cooperation of the hydraulic cylinder and the lifting plate.

[0010] A further improvement of the present invention is that the heating assembly includes a heating cover, the bottom surface of which is fixedly connected to the upper surface of the processing table, a scale is fixedly connected to the outer surface of the heating cover, the outer surface of the heating cover is movably engaged with the outer surface of the limiting bolt, a heating ring is detachably connected to the inner wall of the heating cover, and thermometers are installed inside both the heating ring and the lifting plate.

[0011] A further improvement of this utility model is that: the inner wall surface of the lifting plate is detachably connected with a resistance wire heater, and multiple sets of resistance wire heaters are evenly distributed inside the lifting plate.

[0012] By adopting the above technical solution, the heating core can be easily heated by the cooperation of the heating cover, lifting plate, resistance wire heater, scale and heating ring.

[0013] A further improvement of the present invention is that the lifting assembly includes a limiting column, the bottom surface of the limiting column is fixedly connected to the upper surface of the processing table, a hydraulic cylinder two is detachably connected to the upper surface of the limiting column, and a lifting plate is detachably connected to the telescopic end of the hydraulic cylinder two.

[0014] A further improvement of the present invention is that the pressurizing component includes a temperature controller, the bottom surface of which is detachably connected to the upper surface of the lifting plate.

[0015] A further improvement of this utility model is that: the bottom surface of the lifting plate is detachably connected to a pressing plate, a pressure sensor is provided at the connection between the pressing plate and the lifting plate, and an electromagnetic heating plate and a thermometer are detachably connected to the inner wall of the pressing plate.

[0016] By adopting the above technical solution, the rotor core can be easily extruded by the cooperation of the limiting column, hydraulic cylinder II, lifting plate, temperature controller, extrusion plate and electromagnetic heating plate, and the rotor core can be heated in the extrusion process.

[0017] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0018] 1. This utility model provides a pressing and heating device for processing rotor cores. The device uses a hydraulic cylinder, a heating cover, a lifting plate, a resistance wire heater, a limit bolt, and a scale to conveniently limit the rotor core placed inside the heating cover and assist in heating during the limiting process, thereby increasing the functionality of the heating device.

[0019] 2. This utility model provides a pressing and heating device for processing rotor cores. The device uses a combination of a limiting column, a hydraulic cylinder, a lifting plate, a temperature controller, an extrusion plate, and an electromagnetic heating plate to facilitate the extrusion of the rotor core. During the extrusion process, the device can also assist in heating the rotor core, thereby increasing the practicality of the heating device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a front structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the heating unit structure of this utility model;

[0023] Figure 4 For the present utility model Figure 3 Enlarged view of point A;

[0024] Figure 5 This is a schematic diagram of the extrusion unit structure of this utility model.

[0025] In the diagram: 1. Processing table; 2. PLC controller; 3. Heating unit; 31. Hydraulic cylinder one; 32. Heating cover; 33. Lifting plate; 34. Resistance wire heater; 35. Limit bolt; 36. Scale; 37. Heating ring; 4. Extrusion unit; 41. Limit post; 42. Hydraulic cylinder two; 43. Lifting plate; 44. Temperature controller; 45. Extrusion plate; 46. Electromagnetic heating plate. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to embodiments: Example

[0027] like Figure 1-5 As shown, this utility model provides a pressing and heating device for machining rotor cores, including a machining table 1; a PLC controller 2 disposed on the upper surface of the machining table 1 for control; a heating unit 3 disposed on the upper surface of the machining table 1 for heating; and a pressing unit 4 disposed on the upper surface of the machining table 1 for applying pressure. The heating unit 3 includes an adjustment component disposed on the outer surface of the machining table 1 and a heating component disposed on the outer surface of the adjustment component. The pressing unit 4 includes a lifting component disposed on the upper surface of the machining table 1 and a pressing component disposed on the outer surface of the lifting component. The adjustment component includes a hydraulic cylinder 31, the outer surface of which is detachably connected to the outer surface of the machining table 1. The telescopic end of the hydraulic cylinder 31 is detachably connected to a lifting plate 33. The inner wall of the lifting plate 33 is threadedly connected to a limit bolt 35. The heating component includes a heating cover 32, the bottom surface of which is fixedly connected to the upper surface of the machining table 1. A scale 36 is fixedly connected to the outer surface of the heating cover 32. The outer surface of the heating cover 32 is connected to the limit bolt 35. The outer surface of the bolt 35 is movably snapped together, and the inner wall of the heating cover 32 is detachably connected to a heating ring 37. The heating ring 37 and the lifting plate 33 are both equipped with thermometers. The inner wall surface of the lifting plate 33 is detachably connected to a resistance wire heater 34. Multiple sets of resistance wire heaters 34 are evenly distributed inside the lifting plate 33. When using the heating equipment for rotor core processing, first rotate the limit bolt 35, and then use the PLC controller 2 to control the start hydraulic cylinder 31, which, together with the scale 36, drives the lifting plate 33 to rise and fall, thereby adjusting the height of the lifting plate 33. After adjustment, the limit bolt 35 is used to lock the position of the lifting plate 33. Finally, when heating and pressing the rotor core, the heating ring 37 and resistance wire heaters 34 inside the heating cover 32 can be activated to assist in heating the rotor core placed inside the heating cover 32. During the heating process, the temperature is monitored by the thermometer inside the heating cover 32, so that the rotor core can be heated evenly. Example

[0028] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the lifting assembly includes a limiting post 41, the bottom surface of which is fixedly connected to the upper surface of the processing table 1. A hydraulic cylinder 42 is detachably connected to the upper surface of the limiting post 41, and a lifting plate 43 is detachably connected to the telescopic end of the hydraulic cylinder 42. The pressurizing assembly includes a temperature controller 44, the bottom surface of which is detachably connected to the upper surface of the lifting plate 43. A pressing plate 45 is detachably connected to the bottom surface of the lifting plate 43. A pressure sensor is provided at the connection between the pressing plate 45 and the lifting plate 43. An electromagnetic heating plate 46 and a thermometer are detachably connected to the inner wall of the pressing plate 45. After the rotor core is placed, the hydraulic cylinder 42 can be activated to lift the lifting plate 43 on the outer surface of the limit post 41, thereby adjusting the height of the extrusion plate 45. This allows the electromagnetic heating plate 46 to enter the inner wall of the heating cover 32 and work with the lifting plate 33 to press the rotor core. During the pressing process, the electromagnetic heating plate 46 inside the extrusion plate 45 is activated to press the top of the rotor core. During the pressing process, the pressure sensor on the top of the extrusion plate 45 is used to detect the pressing force. During the pressing process, the temperature controller 44 on the top of the lifting plate 43 controls the thermometer inside the extrusion plate 45 to monitor the heating temperature.

[0029] The working principle of the pressing and heating equipment for machining the rotor core will be explained in detail below.

[0030] like Figure 1-5 As shown, when using the heating equipment for rotor core processing, first rotate the limit bolt 35, then use the PLC controller 2 to control the start of the hydraulic cylinder 31, which, together with the scale 36, drives the lifting plate 33 to rise and fall, thereby adjusting the height of the lifting plate 33. After adjustment, the limit bolt 35 is used to lock the position of the lifting plate 33. Finally, when heating and pressing the rotor core, the heating ring 37 and resistance wire heater 34 installed inside the heating cover 32 can be activated to assist in heating the rotor core placed inside the heating cover 32. During the heating process, the temperature is monitored by a thermometer installed inside the heating cover 32, thus ensuring that the rotor core is heated evenly. After the rotor core is placed, the hydraulic cylinder 42 can be activated to lift the lifting plate 43 on the outer surface of the limit post 41, thereby adjusting the height of the extrusion plate 45. This allows the electromagnetic heating plate 46 to enter the inner wall of the heating cover 32 and work with the lifting plate 33 to press the rotor core. During the pressing process, the electromagnetic heating plate 46 inside the extrusion plate 45 is activated to press the top of the rotor core. During the pressing process, the pressure sensor on the top of the extrusion plate 45 is used to detect the pressing force. During the pressing process, the temperature controller 44 on the top of the lifting plate 43 controls the thermometer inside the extrusion plate 45 to monitor the top heating temperature.

[0031] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A pressing and heating device for machining rotor cores, comprising a machining table (1); A PLC controller (2) is installed on the upper surface of the processing table (1) for control. Heating unit (3) is provided on the upper surface of the processing table (1) for heating; And an extrusion unit (4) disposed on the upper surface of the processing table (1) for applying pressure, characterized in that: The heating unit (3) includes an adjustment component disposed on the outer surface of the processing table (1) and a heating component disposed on the outer surface of the adjustment component. The extrusion unit (4) includes a lifting component disposed on the upper surface of the processing table (1) and a pressurizing component disposed on the outer surface of the lifting component.

2. The pressing and heating equipment for rotor core processing according to claim 1, characterized in that: The adjustment assembly includes a hydraulic cylinder (31), the outer surface of which is detachably connected to the outer surface of the processing table (1), and the telescopic end of the hydraulic cylinder (31) is detachably connected to a lifting plate (33), and the inner wall of the lifting plate (33) is threadedly connected to a limit bolt (35).

3. The pressing and heating equipment for rotor core processing according to claim 2, characterized in that: The heating assembly includes a heating cover (32), the bottom surface of which is fixedly connected to the upper surface of the processing table (1), a scale (36) is fixedly connected to the outer surface of the heating cover (32), the outer surface of the heating cover (32) is movably engaged with the outer surface of the limiting bolt (35), a heating ring (37) is detachably connected to the inner wall of the heating cover (32), and thermometers are installed inside the heating ring (37) and the lifting plate (33).

4. The pressing and heating equipment for rotor core processing according to claim 3, characterized in that: The inner wall surface of the lifting plate (33) is detachably connected to a resistance wire heater (34), and multiple sets of resistance wire heaters (34) are provided and evenly distributed inside the lifting plate (33).

5. The pressing and heating equipment for rotor core processing according to claim 1, characterized in that: The lifting assembly includes a limiting column (41), the bottom surface of which is fixedly connected to the upper surface of the processing table (1), and a hydraulic cylinder (42) is detachably connected to the upper surface of the limiting column (41). The extension end of the hydraulic cylinder (42) is detachably connected to a lifting plate (43).

6. The pressing and heating equipment for rotor core processing according to claim 5, characterized in that: The pressurization assembly includes a temperature controller (44), the bottom surface of which is detachably connected to the upper surface of the lifting plate (43).

7. The pressing and heating device for rotor core processing according to claim 5, characterized in that: The bottom surface of the lifting plate (43) is detachably connected to the extrusion plate (45). A pressure sensor is provided at the connection between the extrusion plate (45) and the lifting plate (43). An electromagnetic heating plate (46) and a thermometer are detachably connected to the inner wall of the extrusion plate (45).

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