Chafing dish base demolding apparatus

Abstract

The utility model relates to a hot pot material demolding equipment belongs to food processing equipment technical field, including demolding box, the feed inlet that opens in the inside of demolding box and respectively rotate to install in the first conveying belt, second conveying belt and third conveying belt of feed inlet inside, the inside wall of demolding box is fixed with the demolding frame of two quantity and installs, the extrusion subassembly that is provided with in the top of demolding frame, the outside of demolding box is provided with the drive mechanism of drive extrusion subassembly. This hot pot material demolding equipment, through controller starts drive motor work and drives rotary disc rotation, and rotary disc converts rotation motion into linear reciprocating motion through pulley and slide bar and pushes fixed plate to move up and down, makes the slider movement drive clamp block and demolding module reciprocating movement left and right, can realize the even extrusion and demolding operation of hot pot material and mould, effectively improved the demolding effect, reached the advantage that demolding efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, specifically a hot pot base demolding device. Background Technology

[0002] Hot pot is a widely loved food. With the promotion of hot pot, simple and practical pre-made hot pot base has also gained more and more recognition. In the current technology, hot pot base is generally made by frying beef tallow. In the production process of commercially available hot pot base, the frying liquid base is poured into a silicone mold, and the hot pot base is shaped by the silicone mold. After the hot pot base cools and solidifies, it is separated from the silicone mold by a demolding machine.

[0003] In the production process of hot pot base, a demolding device for hot pot base is required. Chinese utility model patent with announcement number CN220607305U discloses a demolding device for hot pot base production, including a demolding box. The demolding box is provided with a feeding port, a mold discharge port, and a base material discharge port. Along the flow direction of the material, a first conveyor belt and a demolding frame are arranged sequentially between the feeding port and the mold discharge port. The demolding frame is provided with a discharge port, and a second conveyor belt is also provided below the discharge port. The second conveyor belt outputs the demolded hot pot base from the base material discharge port. An extrusion assembly is also provided above the demolding frame.

[0004] However, the extrusion assembly of the demolding device for hot pot base production of this utility model adjusts the distance between the two demolding extrusion blocks by adjusting the lead screw to meet the extrusion and demolding requirements of molds of different specifications. However, this adjustment method requires manual operation of the adjusting lever, and after adjustment, it needs to be locked by the locking screw, which is relatively complicated. Therefore, a demolding device for hot pot base is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a hot pot base demolding device with advantages such as high demolding efficiency and strong practicality. It solves the problem of existing hot pot base production demolding devices where the extrusion assembly adjusts the distance between two demolding extrusion blocks using a lead screw to meet the extrusion and demolding requirements of different mold sizes. However, this adjustment method requires manual operation of the adjusting lever, and after adjustment, it needs to be locked using a locking screw, making the operation relatively complex.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A hot pot base demolding device includes a demolding box, a feed inlet inside the demolding box, and a first conveyor belt, a second conveyor belt, and a third conveyor belt that are rotatably installed inside the feed inlet. Two demolding frames are fixedly installed on the inner wall of the demolding box. An extrusion assembly is arranged above the demolding frames. A drive mechanism for driving the extrusion assembly is arranged outside the demolding box.

[0008] The extrusion assembly includes a mounting frame fixedly connected to the outside of the demolding box. A fixing rod is fixedly connected inside the mounting frame. Two sliders are slidably connected to the outside of the fixing rod. A return spring is fixedly installed between the two sliders. A clamping block is fixedly connected to the bottom of each of the two sliders. A demolding module is fixedly installed on the opposite side of the two clamping blocks.

[0009] The drive mechanism includes a mounting base fixedly connected to the outside of the mounting frame. A drive motor is fixedly mounted on the back of the mounting base. A rotating disk is fixedly connected to the output shaft of the drive motor. A pulley is rotatably connected to the outside of the rotating disk. A sliding rod is slidably connected to the outside of the pulley.

[0010] Furthermore, the reset spring is connected to the outside of the fixed rod, and the two demolding modules are located on the upper surface of the demolding frame and the first conveyor belt.

[0011] Furthermore, the mounting bracket has two guide shafts fixedly connected inside, and the two sliders are slidably connected to the outside of the two guide shafts.

[0012] Furthermore, a fixing plate is fixedly connected to the bottom end of the slide rod, and two connecting rods are hinged to the bottom of the fixing plate.

[0013] Furthermore, the end of the connecting rod away from the fixed plate is hinged to the upper surface of the slider via a hinge seat, and the two connecting rods are symmetrically distributed on the top of the two sliders.

[0014] Furthermore, the outer diameter of the pulley is adapted to the inner diameter of the slide rod, and both the slide rod and the connecting rod are oscillatingly connected to the outside of the rotating disk. The mounting bracket has a moving hole inside that is adapted to the connecting rod.

[0015] Furthermore, the demolding box has a mold outlet and a base material outlet sequentially opened on its exterior. The first conveyor belt is sequentially arranged between the inlet and the mold outlet. The second conveyor belt is used to output the demolded hot pot base material from the base material outlet. The second conveyor belt is located inside the base material outlet. The third conveyor belt is located below the mold outlet and is used to output the demolded mold.

[0016] Furthermore, a servo motor for driving the second conveyor belt is fixedly installed on the outside of the demolding box. The output shaft of the servo motor is fixed to one end of one of the conveyor rollers of the second conveyor belt. Both the second and third conveyor belts have transmission wheels fixedly installed at their ends away from the demolding box, and a synchronous belt is connected between the two transmission wheels.

[0017] Compared with the prior art, this utility model provides a hot pot base demolding device, which has the following features:

[0018] Beneficial effects:

[0019] 1. This hot pot base demolding equipment uses a controller to start a drive motor that rotates a rotating disc. The rotating disc converts the rotational motion into linear reciprocating motion through pulleys and slide bars, pushing a fixed plate to move up and down. The fixed plate, through a connecting rod, drives a slider to slide along a fixed rod and a guide shaft. This movement of the slider causes the clamping block and demolding module to move back and forth, enabling uniform extrusion and demolding of the hot pot base and mold. This effectively improves the demolding effect and achieves the advantage of high demolding efficiency.

[0020] 2. This hot pot base demolding equipment, by setting a reset spring, effectively ensures the stability and reliability of the demolding module during the movement process, avoiding the problem of mold damage or incomplete demolding caused by uneven extrusion pressure. By setting a guide shaft, the slider is made more stable during the sliding process, ensuring the movement accuracy of the demolding module, further improving the demolding quality, and achieving the advantages of strong practicality. Attached Figure Description

[0021] Figure 1 This is a three-dimensional cross-sectional view of the structure of this utility model;

[0022] Figure 2 This is a three-dimensional structural view of the extrusion assembly and drive mechanism of this utility model;

[0023] Figure 3 This is a three-dimensional structural view of the extrusion assembly of this utility model.

[0024] In the diagram: 1. Demolding box; 2. Feed inlet; 3. First conveyor belt; 4. Second conveyor belt; 5. Third conveyor belt; 6. Demolding frame; 7. Mounting frame; 8. Fixing rod; 9. Slider; 10. Return spring; 11. Clamping block; 12. Demolding module; 13. Guide shaft; 14. Connecting rod; 15. Fixing plate; 16. Mounting base; 17. Drive motor; 18. Rotary disc; 19. Pulley; 20. Sliding rod; 21. Connecting rod; 22. Mold outlet; 23. Bottom material outlet; 24. Servo motor; 25. Transmission wheel; 26. Synchronous belt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 3 This embodiment of a hot pot base demolding device includes a demolding box 1, a feed inlet 2 opened inside the demolding box 1, and a first conveyor belt 3, a second conveyor belt 4, and a third conveyor belt 5 respectively rotatably installed inside the feed inlet 2. Two demolding frames 6 are fixedly installed on the inner wall of the demolding box 1. An extrusion assembly is provided above the demolding frame 6. A drive mechanism for driving the extrusion assembly is provided outside the demolding box 1. The extrusion assembly includes a mounting frame 7 fixedly connected to the outside of the demolding box 1. A fixing rod 8 is fixedly connected inside the mounting frame 7. Two sliders 9 are slidably connected to the outside of the fixing rod 8. A return spring 10 is fixedly installed between the two sliders 9. A clamping block 11 is fixedly connected to the bottom of each of the two sliders 9. A demolding module 12 is fixedly installed on the opposite side of the two clamping blocks 11.

[0027] The return spring 10 is connected to the outside of the fixed rod 8, and the two demolding modules 12 are located on the upper surfaces of the demolding frame 6 and the first conveyor belt 3. Under the action of the return spring 10, the two demolding modules 12 can achieve uniform extrusion of the mold, effectively improving the demolding effect. The setting of the return spring 10 ensures the stability and reliability of the demolding modules 12 during the movement process, avoiding mold damage or incomplete demolding caused by uneven extrusion pressure.

[0028] Specifically, the mounting bracket 7 has two guide shafts 13 fixedly connected inside, and the two sliders 9 are slidably connected to the outside of the two guide shafts 13. By setting the guide shafts 13, the sliders 9 are more stable during sliding, ensuring the movement accuracy of the demolding module 12 and further improving the demolding quality.

[0029] Please see Figures 1 to 3 In this embodiment, the driving mechanism includes a mounting base 16 fixedly connected to the outside of the mounting frame 7. A drive motor 17 is fixedly mounted on the back of the mounting base 16. A rotating disk 18 is fixedly connected to the output shaft of the drive motor 17. A pulley 19 is rotatably connected to the outside of the rotating disk 18, and a sliding rod 20 is slidably connected to the outside of the pulley 19. By adjusting the speed of the drive motor 17, the demolding requirements of molds of different specifications can be easily adapted.

[0030] The bottom end of the slide bar 20 is fixedly connected to a fixing plate 15, and two connecting rods 14 are hinged to the bottom of the fixing plate 15. The end of the connecting rod 14 away from the fixing plate 15 is hinged to the upper surface of the slider 9 through a hinge seat, and the two connecting rods 14 are symmetrically distributed on the top of the two sliders 9.

[0031] Specifically, the outer diameter of the pulley 19 is matched with the inner diameter of the slide rod 20, and both the slide rod 20 and the connecting rod 21 are oscillatingly connected to the outside of the rotating disk 18. The mounting bracket 7 has a moving hole inside that matches the connecting rod 21.

[0032] Please see Figure 1 In this embodiment, the outside of the demolding box 1 is provided with a mold discharge port 22 and a bottom material discharge port 23 in sequence. The first conveyor belt 3 is arranged between the inlet 2 and the mold discharge port 22 in sequence. The second conveyor belt 4 is used to output the demolded hot pot base material from the bottom material discharge port 23. The second conveyor belt 4 is located inside the bottom material discharge port 23. The third conveyor belt 5 is located on the lower side of the mold discharge port 22 for outputting the demolded mold.

[0033] The demolding box 1 is externally mounted with a servo motor 24 for driving the second conveyor belt 4. The output shaft of the servo motor 24 is fixed to one end of one of the conveyor rollers of the second conveyor belt 4. Both the second conveyor belt 4 and the third conveyor belt 5 have drive wheels 25 fixedly mounted at their ends away from the demolding box 1. A synchronous belt 26 connects the two drive wheels 25. By setting the second conveyor belt 4 and the third conveyor belt 5 to achieve synchronous transmission via the drive wheels 25 and the synchronous belt 26, the demolded base material and the mold can be output synchronously, improving production coordination and efficiency.

[0034] The working principle of the above embodiments is as follows:

[0035] In use, the mold of the hot pot base to be demolded is inverted and enters the demolding box 1 from the feed port 2 via the first conveyor belt 3. Under the push of the subsequent mold, it moves towards the mold discharge port 22, preparing for demolding. The drive motor 17 is started by the controller, and the output shaft of the drive motor 17 drives the rotating disk 18 to rotate. The pulley 19 on the rotating disk 18 slides on the slide rod 20. Since the outer diameter of the pulley 19 is matched with the inner diameter of the slide rod 20, the slide rod 20 swings under the action of the pulley 19. When the slide rod 20 swings, it pushes the slider 9 to make linear reciprocating motion on the fixed rod 8 through the connecting rod 14. The return spring 10 between the two sliders 9 plays a reset role, allowing the slider 9 to move in the opposite direction. The slider 9 drives the clamping block 11 and the demolding module 12 to move. When the two demolding modules 12 are relatively close, they squeeze the mold located on the demolding frame 6, causing the mold to separate from the hot pot base; when the two demolding modules 12 are relatively far apart, they are reset under the action of the return spring 10, waiting for the next squeeze. After demolding, the hot pot base material falls from the base material outlet 23 onto the second conveyor belt 4 and is output by the second conveyor belt 4; after demolding, the mold falls from the mold outlet 22 onto the third conveyor belt 5 and is output by the third conveyor belt 5.

[0036] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0037] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hot pot base demolding device, characterized in that: It includes a demolding box (1), a feed inlet (2) opened inside the demolding box (1), and a first conveyor belt (3), a second conveyor belt (4) and a third conveyor belt (5) respectively rotatably installed inside the feed inlet (2). Two demolding frames (6) are fixedly installed on the inner wall of the demolding box (1). An extrusion assembly is provided above the demolding frame (6). A drive mechanism for driving the extrusion assembly is provided outside the demolding box (1). The extrusion assembly includes a mounting frame (7) fixedly connected to the outside of the demolding box (1). A fixing rod (8) is fixedly connected inside the mounting frame (7). Two sliders (9) are slidably connected to the outside of the fixing rod (8). A return spring (10) is fixedly installed between the two sliders (9). A clamping block (11) is fixedly connected to the bottom of each of the two sliders (9). A demolding module (12) is fixedly installed on the opposite side of the two clamping blocks (11). The drive mechanism includes a mounting base (16) fixedly connected to the outside of the mounting frame (7). A drive motor (17) is fixedly mounted on the back of the mounting base (16). A rotating disk (18) is fixedly connected to the output shaft of the drive motor (17). A pulley (19) is rotatably connected to the outside of the rotating disk (18). A slide rod (20) is slidably connected to the outside of the pulley (19).

2. The hot pot base demolding device according to claim 1, characterized in that: The reset spring (10) is connected around the outside of the fixed rod (8), and the two demolding modules (12) are located on the upper surface of the demolding frame (6) and the first conveyor belt (3).

3. The hot pot base demolding device according to claim 1, characterized in that: The mounting bracket (7) has two guide shafts (13) fixedly connected inside, and the two sliders (9) are slidably connected to the outside of the two guide shafts (13).

4. The hot pot base demolding device according to claim 1, characterized in that: The bottom end of the slide bar (20) is fixedly connected to a fixing plate (15), and the bottom of the fixing plate (15) is hinged to two connecting rods (14).

5. A hot pot base demolding device according to claim 4, characterized in that: The end of the connecting rod (14) away from the fixed plate (15) is hinged to the upper surface of the slider (9) through a hinge seat, and the two connecting rods (14) are symmetrically distributed on the top of the two sliders (9) in turn.

6. The hot pot base demolding device according to claim 1, characterized in that: The outer diameter of the pulley (19) is adapted to the inner diameter of the slide rod (20). The slide rod (20) and the connecting rod (21) are both oscillatingly connected to the outside of the rotating disk (18). The mounting bracket (7) has a moving hole adapted to the connecting rod (21) inside.

7. The hot pot base demolding device according to claim 1, characterized in that: The demolding box (1) has a mold outlet (22) and a base material outlet (23) sequentially opened on its exterior. The first conveyor belt (3) is sequentially arranged between the inlet (2) and the mold outlet (22). The second conveyor belt (4) is used to output the demolded hot pot base material from the base material outlet (23). The second conveyor belt (4) is located inside the base material outlet (23). The third conveyor belt (5) is located below the mold outlet (22) and is used to output the demolded mold.

8. A hot pot base demolding device according to claim 1, characterized in that: A servo motor (24) for driving the second conveyor belt (4) is fixedly installed on the outside of the demolding box (1). The output shaft of the servo motor (24) is fixed to one end of one of the conveyor rollers of the second conveyor belt (4). A transmission wheel (25) is fixedly installed on the end of the second conveyor belt (4) and the third conveyor belt (5) away from the demolding box (1). A synchronous belt (26) is connected between the two transmission wheels (25).

Images