A hand-held photovoltaic panel brush production bristle assembly apparatus

Abstract

The utility model discloses a handheld photovoltaic panel brush production brush hair assembly equipment, including main part, install the locating plate on the main part, be provided with the fixed plate on the main part, install the ventilation module on the fixed plate, be provided with the air -blast mouth on the ventilation module, install the gas stem above the air -blast mouth, install the connecting flange on the gas stem, install the accurate positioning plate above the connecting flan, install the guide plate above the accurate positioning plate. This brush hair assembly equipment, compact, small, ventilation module stable energy supply, pneumatic transmission is stable. The accurate positioning plate and guide plate cooperate and position the brush hair, and the automatic up and down movement simplifies the operation and reduces the intensity, and the compatibility is strong. It can improve the quality and effect, reduce the cost, help enterprises to increase efficiency and reduce cost, promote the upgrading of photovoltaic cleaning equipment technology and the development of industry.

Description

Technical Field

[0001] This utility model relates to the field of brush manufacturing technology, specifically to a handheld photovoltaic panel brush bristle assembly equipment. Background Technology

[0002] A handheld solar panel brush is a specialized tool for cleaning the surface of solar panels. During actual use, solar panels are often covered with contaminants such as dust, bird droppings, and snow, which can negatively impact power generation efficiency. The handheld solar panel brush aims to efficiently remove these contaminants while avoiding scratching the panel surface during cleaning, thus protecting the panel and extending its lifespan.

[0003] Traditional devices for cleaning photovoltaic panels have certain problems in the brush assembly process. Specifically, when inserting the brush bristles into the panel, the limited size of the insertion holes can lead to various issues due to misalignment of the insertion rod. For example, the bristles may become misaligned, preventing them from functioning effectively and significantly reducing cleaning efficiency. Furthermore, misalignment can cause the bristles to be loosely secured, affecting cleaning and potentially causing them to fall off during use. This could scratch or damage the photovoltaic panel surface, further impacting its operation and power generation efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a handheld photovoltaic panel brush production bristle assembly equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a handheld photovoltaic panel brush production bristle assembly equipment, comprising a main body, a positioning plate mounted on the main body, a fixing plate provided on the main body, a ventilation module mounted on the fixing plate, an air inlet provided on the ventilation module, an air rod mounted above the air inlet, a connecting flange mounted on the air rod, a precision positioning plate mounted above the connecting flange, and a guide plate mounted above the precision positioning plate.

[0006] Preferably, the ventilation module is connected to the machine base via a fixing plate and provides kinetic energy to the air rod through the air inlet.

[0007] Preferably, the precision positioning plate is provided with connecting plates on both sides, which can be fixed to the connecting flange on the air rod, and the guide plate can be connected through the connecting holes at the four corners.

[0008] Preferably, the guide plate is provided with a guide opening with an inverted trapezoidal cross-section, the upper opening being larger to facilitate the insertion of the implant rod, and the lower opening being aligned with the positioning opening provided on the precision positioning plate.

[0009] Preferably, the guide plate and the precision positioning plate will move up and down to a certain extent under the drive of the air rod. The downward movement driven by the air rod will align with the holes on the brush plate and detach the brush after implantation and assembly.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. This brush assembly equipment features a compact and efficient structure, occupying minimal space. A ventilation module provides stable power to the air rod, ensuring smooth and reliable pneumatic transmission. The precision positioning plate and guide plate work together to achieve accurate brush positioning. Furthermore, the automated up-and-down movement of the guide plate and precision positioning plate simplifies the operation process, reduces labor intensity, and offers strong compatibility. These features not only improve brush production quality and efficiency, reduce rework and labor costs, but also lower equipment maintenance expenses, helping companies increase efficiency and reduce costs, and promoting technological upgrading and industrial development in the photovoltaic cleaning equipment field. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the structure of this utility model.

[0015] Figure 4 This is a cross-sectional view of the structure of this utility model.

[0016] In the diagram: 1. Main body; 2. Positioning plate; 3. Fixing plate; 4. Ventilation module; 5. Air inlet; 6. Air rod; 7. Connecting flange; 8. Guide plate; 9. Precision positioning plate; 10. Connecting plate; 11. Connecting hole; 12. Guide port; 13. Positioning port. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example: Please refer to Figure 1This utility model provides a technical solution: a handheld photovoltaic panel brush production bristle assembly equipment, including a main body 1, a positioning plate 2 installed on the main body 1, a fixing plate 3 set on the main body 1, a ventilation module 4 installed on the fixing plate 3, an air inlet 5 set on the ventilation module 4, an air rod 6 installed above the air inlet 5, a connecting flange 7 installed on the air rod 6, a precision positioning plate 9 installed above the connecting flange 7, and a guide plate 8 installed above the precision positioning plate 9.

[0019] The ventilation module 4 is connected to the machine base via the fixing plate 3 and provides kinetic energy to the air rod 6 through the air inlet 5.

[0020] In this embodiment, the ventilation module is connected to the machine base via a fixing plate. This connection method is very stable, allowing the ventilation module to remain stable inside the machine. Furthermore, the ventilation module can provide kinetic energy to the pneumatic rod through the air inlet. The stable connection structure ensures that the ventilation module will not experience unnecessary shaking or displacement during operation, thereby stably providing kinetic energy to the pneumatic rod.

[0021] The precision positioning plate 9 has connecting plates 10 on both sides. The connecting plates 10 can be fixed to the connecting flanges 7 on the air rod 6, and the guide plate 8 can be connected through the connecting holes 11 at the four corners.

[0022] In this embodiment, connecting plates are provided on both sides of the precision positioning plate. This design allows it to be easily fixed to the connecting flange on the gas rod, forming a stable connection. Simultaneously, connecting holes are provided at the four corners of the precision positioning plate for connecting guide plates. This greatly improves the ease of assembly.

[0023] The guide plate 8 is provided with a guide opening 12 with an inverted trapezoidal cross-section. The upper opening is larger to facilitate the insertion of the implant rod, and the lower opening is connected to the positioning opening 13 provided on the precision positioning plate 9.

[0024] The guide plate 8 and the precision positioning plate 9 move up and down to a certain extent under the drive of the air rod 6. The downward movement driven by the air rod 6 aligns with the holes on the brush plate and separates the brush after implantation and assembly.

[0025] In this embodiment, the guide plate is provided with a guide opening with an inverted trapezoidal cross-section. The upper opening of the guide opening is relatively large, facilitating the insertion of the implant rod. During brush assembly, even if the implant rod has a certain positional deviation during insertion, the large opening provides sufficient tolerance, allowing the implant rod to smoothly enter the guide opening, thereby improving the convenience and efficiency of equipment operation. The lower opening of the guide plate aligns with the positioning opening on the precision positioning plate. During brush assembly, accurate alignment ensures the assembly precision between various components, making the assembled brush structure more stable and better performing its function in subsequent use. Furthermore, the guide plate and precision positioning plate move up and down to a certain extent under the action of the air rod. During the downward movement driven by the air rod, they can align with the holes on the brush plate. After the brush is implanted, they can also detach from the assembled brush.

[0026] Working Principle: In actual use, firstly, the main body 1 is stably fixed to the base of the equipment by bolts using the fixing plate 3, providing a reliable support platform for subsequent operations. Next, the positioning plate 2 is precisely aligned and securely connected to the guide plate 8 through the connecting hole 11, and then the connecting flange 7 is installed onto the air rod 6. Upon receiving an execution command, the air rod 6 will, according to the preset program, lower the positioning plate 2, precisely landing it on the brush plate surface.

[0027] In the bristle implantation process, the implantation needle first passes through the upper guide plate 8. The inverted trapezoidal guide opening 12 on the guide plate 8 precisely guides and corrects the implantation needle, allowing it to smoothly enter the lower precision positioning plate 9 along the ideal path. The positioning openings 13 on the precision positioning plate 9 correspond one-to-one with the mounting holes on the brush plate. The implantation needle is inserted vertically into the mounting holes on the brush plate with extremely high precision through the positioning openings 13, thereby achieving precise bristle implantation and ensuring that each bristle is in the optimal position. After the bristle implantation is completed, the air spring 6, according to the instructions of the control system, will lift the positioning plate 2, gradually separating it from the brush handle until it is completely detached, preparing for the next implantation operation. The entire process is closely connected and interlocked, ensuring the efficient and stable operation of the equipment.

[0028] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A handheld photovoltaic panel brush production bristle assembly equipment, comprising a main body (1), characterized in that: A positioning plate (2) is installed on the main body (1), a fixing plate (3) is provided on the main body (1), a ventilation module (4) is installed on the fixing plate (3), an air inlet (5) is provided on the ventilation module (4), an air rod (6) is installed above the air inlet (5), a connecting flange (7) is installed on the air rod (6), a precision positioning plate (9) is installed above the connecting flange (7), and a guide plate (8) is installed above the precision positioning plate (9).

2. The handheld photovoltaic panel brush production bristle assembly equipment according to claim 1, characterized in that: The ventilation module (4) is connected to the machine base via a fixing plate (3) and provides kinetic energy to the air rod (6) through the air inlet (5).

3. The handheld photovoltaic panel brush production bristle assembly equipment according to claim 1, characterized in that: The precision positioning plate (9) is provided with connecting plates (10) on both sides. The connecting plates (10) can be fixed to the connecting flange (7) on the air rod (6), and the guide plate (8) can be connected through the connecting holes (11) at the four corners.

4. The handheld photovoltaic panel brush production bristle assembly equipment according to claim 1, characterized in that: The guide plate (8) is provided with a guide opening (12) with an inverted trapezoidal cross-section. The upper opening is larger to facilitate the insertion of the implant rod, and the lower opening is connected to the positioning opening (13) provided on the precision positioning plate (9).

Images