Multistage pneumatic dispersion device for aluminum-based coating pigments
By designing a multi-stage pneumatic dispersion device for aluminum-based coated pigments, and utilizing a multi-stage dispersion tank and servo motor-controlled stirring blades, the problem of inability to perform graded stirring in existing technologies has been solved, thus improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUAIBEI WUXING ALUMINIUM CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-29
AI Technical Summary
Existing pneumatic dispersers cannot achieve graded mixing when dispersing aluminum-based coating pigments, resulting in lower product quality.
A multi-stage pneumatic dispersion device for aluminum-based coated pigments was designed. It uses multiple dispersion barrels and rotating rods, and the stirring blades at different speeds are controlled by servo motors to perform graded dispersion. Multiple dispersions at different speeds are achieved by using lifting frames and lifting cylinders.
This technology enables multiple stages of mixing of aluminum-based coating pigments, thereby improving product quality.
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Figure CN224293082U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pigments, and in particular to a multi-stage pneumatic dispersion device for aluminum-based coated pigments. Background Technology
[0002] During the production and processing of aluminum-based coating pigments, dispersion is required. Current dispersion methods primarily utilize dispersers, such as... Figure 5 The image shows an existing pneumatic disperser. When using an existing pneumatic disperser, the stirring blades are directly inserted into the dispersion tank for stirring. This stirring method is not fine enough and cannot perform graded stirring and dispersion, resulting in low product quality. Summary of the Invention
[0003] The technical problem to be solved by this utility model is to provide a multi-stage pneumatic dispersion device for aluminum-based coated pigments, so as to solve the problem that pigment dispersers in the prior art described in the background art cannot disperse in stages.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage pneumatic dispersion device for aluminum-based coated pigments, comprising...
[0005] The crossbeam is U-shaped;
[0006] Two base plates are respectively set at the bottom of the two side walls of the crossbeam plate;
[0007] Several casters are installed at the bottom of the two base plates;
[0008] The lifting frame is installed on the middle plate of the crossbeam plate in a height-adjustable manner.
[0009] The lifting platform is mounted on the two side walls of the crossbeam plate in a height-adjustable manner.
[0010] The first dispersion barrel and the second dispersion barrel are respectively installed on the lifting plate. The bottom of the first dispersion barrel is at a higher level than the bottom of the second dispersion barrel. The lower end of the side wall of the first dispersion barrel has a first discharge pipe that extends downward into the second dispersion barrel. The bottom of the second dispersion barrel has a second discharge pipe that penetrates the lifting plate.
[0011] The lifting frame is equipped with rotating rods that rotatably correspond to the positions of the first and second dispersion tanks, and stirring blades are mounted on the rotating rods. A cover plate is also fixedly fitted onto the rotating rods.
[0012] Preferably, a servo motor is provided on the lifting frame at the position corresponding to the rotating rod, and the output end of the servo motor is fixedly connected to the rotating rod.
[0013] Preferably, a first lifting cylinder is provided on the middle plate of the crossbeam plate, the output end of the first lifting cylinder is connected to the lifting frame, and the lifting frame has a plurality of guide rods that slide through the middle plate of the crossbeam plate.
[0014] Preferably, a support plate is provided on the side wall of the crossbeam plate, and a second lifting cylinder is provided on the support plate, the output end of which is connected to the lifting plate.
[0015] The beneficial effects of adopting the above technical solutions are:
[0016] This application enables the dispersion of pigments at different speeds multiple times by setting up multiple dispersion tanks. By performing graded stirring in the first and second dispersion tanks, dispersion at different speeds can be achieved, thereby improving product quality and during the dispersion process. Attached Figure Description
[0017] Figure 1 This is a front view of the multi-stage pneumatic dispersion device for aluminum-based coated pigments according to this utility model.
[0018] Figure 2 This is a schematic diagram of some components of this utility model.
[0019] Figure 3 This is a schematic diagram of the first dispersion tank and the second dispersion tank of this utility model.
[0020] Figure 4 This is a utility model Figure 3 A sectional view.
[0021] Figure 5 It is a physical image of existing technology.
[0022] The components include: crossbeam plate 10, handle 11, caster wheel 20, base plate 21, lifting frame 30, first lifting cylinder 31, guide rod 32, stirring blade 40, rotating rod 41, servo motor 42, cover plate 43, lifting plate 50, second lifting cylinder 51, support plate 52, first dispersing tank 60, first discharge pipe 61, second dispersing tank 70, second discharge pipe 71, and control box 80. Detailed Implementation
[0023] The embodiments of this utility model are described in detail below with reference to the accompanying drawings.
[0024] like Figure 1-4 In this first embodiment, the aluminum-based coated pigment multi-stage pneumatic dispersion device includes...
[0025] 10 crossbeams are U-shaped;
[0026] Two base plates 21 are respectively set at the bottom of the two side walls of the crossbeam plate 10;
[0027] Several casters 20 are respectively installed at the bottom of the two base plates 21;
[0028] The lifting frame 30 is mounted on the middle plate of the crossbeam plate 10 in a height-adjustable manner.
[0029] The lifting plate 50 is mounted on the two side walls of the crossbeam plate 10 in a height-adjustable manner.
[0030] The first dispersion tank 60 and the second dispersion tank 70 are respectively disposed on the lifting plate 50. The bottom of the first dispersion tank 60 is at a higher level than the bottom of the second dispersion tank 70. The lower end of the side wall of the first dispersion tank 60 has a first discharge pipe 61 that extends downward into the second dispersion tank 70 at an incline. The bottom of the second dispersion tank 70 has a second discharge pipe 71 that penetrates the lifting plate 50.
[0031] The lifting frame 30 is provided with rotating rods 41 at positions corresponding to the first dispersion tank 60 and the second dispersion tank 70, respectively. Stirring blades 40 are provided on the rotating rods 41, and a cover plate 43 is fixedly fitted on the rotating rods 41.
[0032] This embodiment is implemented as follows:
[0033] In use, the lifting frame 30 drives the rotating rod 41 to move downward, so that the two stirring blades 40 extend into the first dispersion tank 60 and the second dispersion tank 70. The rotation speed of the rotating rod 41 in the first dispersion tank 60 is less than that in the second dispersion tank 70, which enables graded dispersion. When the solenoid valve on the first discharge pipe 61 is opened, the raw material in the first dispersion tank 60 can enter the second dispersion tank 70, thereby improving product quality through graded dispersion.
[0034] Please see Figure 1 Servo motors 42 are respectively installed on the lifting frame 30 at the positions corresponding to the rotating rod 41, and the output end of the servo motor 42 is fixedly connected to the rotating rod 41.
[0035] This application uses a servo motor 42 on the lifting frame 30 to drive the rotating rod 41 to rotate.
[0036] Please see Figure 1 A first lifting cylinder 31 is provided on the middle plate of the crossbeam plate 10. The output end of the first lifting cylinder 31 is connected to the lifting frame 30. The lifting frame 30 has several guide rods 32 that slide through the middle plate of the crossbeam plate 10.
[0037] The first lifting cylinder 31 in this application can drive the lifting frame 30 to move vertically on the crossbeam plate 10.
[0038] Please see Figure 1 , 2A support plate 52 is provided on the side wall of the crossbeam plate 10, and a second lifting cylinder 51 is provided on the support plate 52. The output end of the second lifting cylinder 51 is connected to the lifting plate 50.
[0039] This application uses a second lifting cylinder 51 to drive the lifting plate 50 to move vertically on the support plate 52.
[0040] Please see Figure 1 , 2 A control box 80 and a handle 11 are provided on the outer side wall of the crossbeam plate 10. The control box 80 contains a PLC controller, a control panel, a battery, and a compressor. The PLC controller is electrically connected to the control panel, the first lifting cylinder 31, the second lifting cylinder 51, and the servo motor 42. The compressor is used to provide power to the first lifting cylinder 31 and the second lifting cylinder 51.
[0041] This application provides power to the first lifting cylinder 31 and the second lifting cylinder 51 through a compressor, and can control the opening and closing of the electrical components, the first lifting cylinder 31, the second lifting cylinder 51, and the servo motor 42 through a PLC controller.
[0042] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A multi-stage pneumatic dispersion device for aluminum-based coated pigments, including The crossbeam is U-shaped; Two base plates are respectively set at the bottom of the two side walls of the crossbeam plate; Several casters are installed at the bottom of the two base plates; Its features are, The lifting frame is installed on the middle plate of the crossbeam plate in a height-adjustable manner. The lifting platform is mounted on the two side walls of the crossbeam plate in a height-adjustable manner. The first dispersion barrel and the second dispersion barrel are respectively installed on the lifting plate. The bottom of the first dispersion barrel is at a higher level than the bottom of the second dispersion barrel. The lower end of the side wall of the first dispersion barrel has a first discharge pipe that extends downward into the second dispersion barrel. The bottom of the second dispersion barrel has a second discharge pipe that penetrates the lifting plate. The lifting frame is equipped with rotating rods that rotatably correspond to the positions of the first and second dispersion tanks, and stirring blades are mounted on the rotating rods. A cover plate is also fixedly fitted onto the rotating rods.
2. The multi-stage pneumatic dispersion device for aluminum-based coated pigments according to claim 1, characterized in that, The lifting frame is equipped with servo motors at the positions corresponding to the rotating rods, and the output ends of the servo motors are fixedly connected to the rotating rods.
3. The multi-stage pneumatic dispersion device for aluminum-based coated pigments according to claim 1, characterized in that, The middle plate of the crossbeam is equipped with a first lifting cylinder, the output end of which is connected to a lifting frame. The lifting frame has several guide rods that slide through the middle plate of the crossbeam.
4. The multi-stage pneumatic dispersion device for aluminum-based coated pigments according to claim 1, characterized in that, A support plate is provided on the side wall of the crossbeam plate, and a second lifting cylinder is provided on the support plate. The output end of the second lifting cylinder is connected to the lifting plate.