A kind of spray winding heat preservation pipe processing device

By designing a spraying and winding insulation pipe processing device with clamping and rotating components, the problems of low spraying efficiency and missed coating were solved, achieving uniform spraying and effective material utilization, thus improving work efficiency.

CN224293602UActive Publication Date: 2026-05-29YANTAI TAITONG PIPELINE HEAT PRESERVATION DEV CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANTAI TAITONG PIPELINE HEAT PRESERVATION DEV CO LTD
Filing Date
2025-03-05
Publication Date
2026-05-29

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Abstract

The utility model relates to the technical field of spraying winding heat preservation pipe processing, and disclose a kind of spraying winding heat preservation pipe processing device, including workbench and fixedly installed support rod on workbench, under the cooperation of rocker, bidirectional screw rod, first clamp, second clamp and first sliding slot, different size heat preservation pipe can be clamped, first clamp and second clamp only support heat preservation pipe, can satisfy heat preservation pipe rotates, under the cooperation of heat preservation pipe, limit block, trapezoidal block, installation groove, spring, suction cup, motor and rotating shaft, to drive heat preservation pipe rotation, under the cooperation of water pump, water storage bucket, pigment, telescopic drain pipe, spraying disc, water outlet pipe and shower, heat preservation pipe is sprayed, spraying is more comprehensive, avoid the phenomenon of missing coating, cause rework, to delay spraying efficiency, adopt shower can control the amount of spraying, avoid spraying too much, cause dye to drip from heat preservation pipe, cause material waste.
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Description

Technical Field

[0001] This utility model relates to the field of spray-coated and wound insulation pipe processing technology, specifically a spray-coated and wound insulation pipe processing device. Background Technology

[0002] Insulated pipes are lightweight, high-strength, and corrosion-resistant non-metallic pipes. They are made by winding glass fibers with a resin matrix layer by layer onto a rotating mandrel according to process requirements, with quartz sand evenly distributed between the fibers as a sand reinforcement layer. Their pipe wall structure is rationally designed and advanced, fully utilizing the material's properties. While meeting strength requirements, it improves rigidity, ensuring product stability and reliability.

[0003] However, existing spray-coating and winding insulation pipe processing equipment uses a method of fixing the insulation pipe and then manually spraying it for insulation processing. This not only results in low spraying efficiency, but also causes local thick or thin coatings, or even missed coatings, further reducing work efficiency.

[0004] Therefore, we propose a spray-coating and wrapping insulation pipe processing device to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide a spray-coating and wrapping insulation pipe processing device to solve the problem mentioned in the background art that the insulation processing of pipes is carried out by fixing the insulation pipe and then manually spraying the insulation pipe. This not only makes the spraying efficiency low, but also results in local thick or thin coating, or even missed coating, further reducing the work efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a workbench and a support rod fixedly mounted on the workbench. The lower end of the support rod is provided with a clamping assembly for supporting the insulation pipe. The clamping assembly includes two support plates fixedly mounted on the lower end of the support rod. Each of the two support plates has a first sliding groove. A bidirectional lead screw is rotatably mounted on the support plate. A rocker arm is fixedly mounted at one end of the bidirectional lead screw. A first clamp and a second clamp are threaded onto the bidirectional lead screw. Both the first clamp and the second clamp are slidably connected on the first sliding groove. A first limiting disc is fixedly mounted on the axial sidewall of the bidirectional lead screw. A rotating assembly for rotating the insulation pipe is provided on the sidewall of the support rod.

[0007] Preferably, the rotating assembly includes a motor fixedly mounted on the side wall of the support rod, a rotating shaft fixedly mounted on the output end of the motor, a limit block fixedly mounted on one end of the rotating shaft, four mounting slots on the limit block, trapezoidal blocks slidably mounted on each of the four mounting slots, a spring between the trapezoidal blocks and the mounting slots, a suction cup fixedly mounted on the upper end of the trapezoidal blocks, and a displacement assembly on the worktable.

[0008] Preferably, the displacement assembly includes two limiting plates fixedly mounted on the worktable, a rotating shaft rotatably mounted on both limiting plates, a belt between the rotating shaft and the rotating shaft, a reciprocating threaded rod fixedly mounted on the axial sidewall of the rotating shaft, second limiting discs fixedly mounted at both ends of the reciprocating threaded rod, a second sliding groove provided on the worktable, a spraying disc threadedly connected to the axial sidewall of the reciprocating threaded rod, the spraying disc and the second sliding groove being slidably connected, and a spraying assembly provided on the worktable.

[0009] Preferably, the spraying assembly includes a water storage tank fixedly installed on the workbench. A water inlet pipe and a telescopic drain pipe are fixedly installed on the upper end of the water storage tank. A third sliding groove is opened on the upper end of the support rod. The telescopic drain pipe is fixedly connected to the spraying disc. A cavity is opened on the spraying disc. A plurality of drainage grooves are opened on the spraying disc. A water outlet pipe is fixedly installed on each of the plurality of drainage grooves. A shower head is fixedly installed at one end of each water outlet pipe.

[0010] Preferably, the positions of the first clamp and the second clamp are staggered.

[0011] Preferably, the trapezoidal surface of the trapezoidal block is in a direction away from the motor.

[0012] Preferably, the center of the first clamp and the second clamp are aligned with the center of the motor.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. With the cooperation of the rocker arm, double-acting screw, first clamp, second clamp, and first slide groove, insulation pipes of different sizes can be clamped. The first and second clamps only support the insulation pipe, allowing it to rotate. With the cooperation of the insulation pipe, limit block, trapezoidal block, mounting groove, spring, suction cup, motor, and rotating shaft, the insulation pipe is driven to rotate. With the cooperation of the water pump, water tank, paint, telescopic drain pipe, spraying disc, water outlet pipe, and sprayer, the insulation pipe is sprayed, making the spraying more comprehensive and avoiding missed areas that would cause rework and delay spraying efficiency. The sprayer can control the amount of paint sprayed, avoiding excessive spraying that would cause dye to drip from the insulation pipe, resulting in material waste.

[0015] 2. With the cooperation of the motor, rotating shaft, belt, rotating shaft, reciprocating threaded rod, spraying disc and second slide, the outer wall of the insulation pipe is uniformly sprayed, which further improves the spraying efficiency and the spraying quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the clamping component of this utility model;

[0018] Figure 3 For the present utility model Figure 2 Enlarged view of point A;

[0019] Figure 4 This is a cross-sectional view of the rotating component of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the displacement component of this utility model;

[0021] Figure 6 This is a three-dimensional structural diagram of the spraying assembly of this utility model;

[0022] Figure 7 This is a partial cross-sectional view of the spraying assembly of this utility model.

[0023] In the diagram: 1. Workbench; 11. Support rod; 2. Clamping assembly; 21. Support plate; 22. First slide groove; 23. Two-way lead screw; 24. Rocker arm; 25. First clamp; 26. Second clamp; 27. First limiting disc; 3. Rotating assembly; 31. Motor; 32. Rotating shaft; 33. Limiting block; 34. Mounting groove; 35. Trapezoidal block; 36. Spring; 37. Suction cup; 4. Displacement assembly; 41. Limiting plate; 42. Rotating shaft; 43. Belt; 44. Reciprocating threaded rod; 45. Second limiting disc; 46. Second slide groove; 47. Spraying disc; 5. Spraying assembly; 51. Water storage tank; 52. Water inlet pipe; 53. Telescopic drain pipe; 54. Third slide groove; 55. Chamber; 56. Drainage trough; 57. Water outlet pipe; 58. Shower head. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: Please refer to Figures 1-4 , Figure 6 and Figure 7 The device includes a workbench 1 and a support rod 11 fixedly mounted on the workbench 1. The lower end of the support rod 11 is provided with a clamping assembly 2 for supporting the insulation pipe. The clamping assembly 2 includes two support plates 21 fixedly mounted on the lower end of the support rod 11. Each of the two support plates 21 has a first sliding groove 22. A bidirectional lead screw 23 is rotatably mounted on the support plate 21. A rocker arm 24 is fixedly mounted on one end of the bidirectional lead screw 23. A first clamp 25 and a second clamp 26 are threadedly connected to the bidirectional lead screw 23. The first clamp 25 and the second clamp 26 are slidably connected on the first sliding groove 22. A first limiting disc 27 is fixedly mounted on the axial side wall of the bidirectional lead screw 23. A rotating assembly 3 for rotating the insulation pipe is provided on the side wall of the support rod 11.

[0026] The rotating assembly 3 includes a motor 31 fixedly mounted on the side wall of the support rod 11. A rotating shaft 32 is fixedly mounted on the output end of the motor 31. A limit block 33 is fixedly mounted on one end of the rotating shaft 32. Four mounting slots 34 are provided on the limit block 33. A trapezoidal block 35 is slidably mounted on each of the four mounting slots 34. A spring 36 is provided between the trapezoidal block 35 and the mounting slot 34. The elastic force of the spring 36 is sufficient to make the trapezoidal block 35 squeeze the insulation tube, so that the insulation tube rotates under the action of the motor 31. A suction cup 37 is fixedly mounted on the upper end of the trapezoidal block 35. The suction cup 37 has good extensibility and can fit well with the inner wall of the insulation tube. A displacement assembly 4 is provided on the worktable 1.

[0027] The spraying assembly 5 includes a water tank 51 fixedly installed on the workbench 1. A water inlet pipe 52 and a telescopic drain pipe 53 are fixedly installed on the upper end of the water tank 51. Both the water inlet pipe 52 and the telescopic drain pipe 53 are connected to the water tank 51. A third sliding groove 54 is opened on the upper end of the support rod 11. The telescopic drain pipe 53 is fixedly connected to the spraying disc 47 and is connected to the spraying disc 47. A chamber 55 is opened on the spraying disc 47. Several drainage grooves 56 are opened on the spraying disc 47. A water outlet pipe 57 is fixedly installed on each of the several drainage grooves 56. The spraying disc 47 and the water outlet pipe 57 are connected to each other. A shower head 58 is fixedly installed on one end of each water outlet pipe 57.

[0028] The first clamp 25 and the second clamp 26 are staggered to ensure that the first clamp 25 and the second clamp 26 can be adjusted and clamped for insulation pipes of different diameters.

[0029] When the trapezoidal surface of the trapezoidal block 35 is facing away from the motor 31, the insulation tube is moved so that the limiting block 33 enters the insulation tube, which will squeeze the trapezoidal block 35 into the mounting groove 34.

[0030] The center of the first clamp 25 and the second clamp 26 is aligned with the center of the motor 31 to prevent the insulation tube from rotating eccentrically.

[0031] In this embodiment: First, the rocker arm 24 is rocked, causing the bidirectional lead screw 23 to rotate. Since the first clamp 25 and the second clamp 26 are both slidably connected to the first sliding groove 22, the first clamp 25 and the second clamp 26 are moved towards the center to clamp the insulation pipe. Because the first clamp 25 and the second clamp 26 are staggered, they can clamp insulation pipes of different sizes. The first clamp 25 and the second clamp 26 only support the insulation pipe, allowing it to rotate. At this time, the insulation pipe is moved in front of the limiting block 33, causing the trapezoidal block 35 to be squeezed into the mounting groove 34. Then, through the action of the spring 36... Make sure the trapezoidal block 35 and suction cup 37 are tightly attached to the inner wall of the insulation pipe. Then start the motor 31, so that the output end of the motor 31 drives the rotating shaft 32 and the limiting block 33 to rotate, thereby driving the insulation pipe to rotate. At this time, start the water pump to discharge the pigment in the water storage tank 51 into the spraying disc 47 through the telescopic drain pipe 53. The dye is then sprayed onto the insulation pipe through several water outlet pipes 57 and the spray nozzle 58, so that the spraying is more comprehensive and avoids the phenomenon of missed coating, which would cause rework and delay the spraying efficiency. The spray nozzle 58 can control the amount of spraying and avoid excessive spraying, which would cause the dye to drip from the insulation pipe and waste materials.

[0032] Example 2: This example is an improvement on Example 1. For details, please refer to [link / reference]. Figures 5-7 The displacement component 4 includes two limiting plates 41 fixedly installed on the worktable 1. A rotating shaft 42 is rotatably installed on the two limiting plates 41. A belt 43 is provided between the rotating shaft 42 and the rotating shaft 32. A reciprocating threaded rod 44 is fixedly installed on the axial side wall of the rotating shaft 42. A second limiting disc 45 is fixedly installed at both ends of the reciprocating threaded rod 44. A second sliding groove 46 is provided on the worktable 1. A spraying disc 47 is threadedly connected to the axial side wall of the reciprocating threaded rod 44. The spraying disc 47 and the second sliding groove 46 are slidably connected. A spraying component 5 is provided on the worktable 1.

[0033] In this embodiment: the motor 31 is started, and the output end of the motor 31 drives the rotating shaft 32 to rotate. The rotating shaft 42 is driven to rotate through the belt 43, thereby driving the reciprocating threaded rod 44 to rotate. Since the spraying disc 47 and the second slide groove 46 are slidably connected, the spraying disc 47 is driven to move along the second slide groove 46 on the outer wall of the insulation pipe, thereby uniformly spraying the outer wall of the insulation pipe, further improving the spraying efficiency and the spraying quality.

[0034] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A spray coating and wrapping insulation pipe processing device, comprising a workbench (1) and a support rod (11) fixedly installed on the workbench (1), characterized in that: The lower end of the support rod (11) is provided with a clamping assembly (2) for supporting the insulation pipe. The clamping assembly (2) includes two support plates (21) fixedly installed at the lower end of the support rod (11). The two support plates (21) are provided with a first sliding groove (22). A bidirectional screw (23) is rotatably installed on the support plate (21). A rocker arm (24) is fixedly installed at one end of the bidirectional screw (23). A first clamp (25) and a second clamp (26) are threadedly connected to the bidirectional screw (23). The first clamp (25) and the second clamp (26) are slidably connected on the first sliding groove (22). A first limiting disc (27) is fixedly installed on the axial side wall of the bidirectional screw (23). A rotating assembly (3) for rotating the insulation pipe is provided on the side wall of the support rod (11).

2. The spray coating and winding insulation pipe processing device according to claim 1, characterized in that: The rotating assembly (3) includes a motor (31) fixedly installed on the side wall of the support rod (11). A rotating shaft (32) is fixedly installed at the output end of the motor (31). A limit block (33) is fixedly installed at one end of the rotating shaft (32). Four mounting slots (34) are provided on the limit block (33). A trapezoidal block (35) is slidably installed on each of the four mounting slots (34). A spring (36) is provided between the trapezoidal block (35) and the mounting slot (34). A suction cup (37) is fixedly installed at the upper end of the trapezoidal block (35). A displacement assembly (4) is provided on the worktable (1).

3. The spray coating and winding insulation pipe processing device according to claim 2, characterized in that: The displacement assembly (4) includes two limiting plates (41) fixedly installed on the workbench (1). A rotating shaft (42) is rotatably installed on both limiting plates (41). A belt (43) is provided between the rotating shaft (42) and the rotating shaft (32). A reciprocating threaded rod (44) is fixedly installed on the axial side wall of the rotating shaft (42). A second limiting disc (45) is fixedly installed at both ends of the reciprocating threaded rod (44). A second sliding groove (46) is provided on the workbench (1). A spraying disc (47) is threadedly connected to the axial side wall of the reciprocating threaded rod (44). The spraying disc (47) and the second sliding groove (46) are slidably connected. A spraying assembly (5) is provided on the workbench (1).

4. The spray coating and winding insulation pipe processing device according to claim 3, characterized in that: The spraying assembly (5) includes a water storage tank (51) fixedly installed on the workbench (1). A water inlet pipe (52) and a telescopic drain pipe (53) are fixedly installed on the upper end of the water storage tank (51). A third sliding groove (54) is opened on the upper end of the support rod (11). The telescopic drain pipe (53) is fixedly connected to the spraying disc (47). A chamber (55) is opened on the spraying disc (47). Several drainage grooves (56) are opened on the spraying disc (47). A water outlet pipe (57) is fixedly installed on each of the drainage grooves (56). A shower head (58) is fixedly installed at one end of each water outlet pipe (57).

5. The spray coating and winding insulation pipe processing device according to claim 2, characterized in that: The positions of the first clamp (25) and the second clamp (26) are offset from each other.

6. The spray coating and winding insulation pipe processing device according to claim 2, characterized in that: The trapezoidal surface of the trapezoidal block (35) is in a direction away from the motor (31).

7. The spray coating and winding insulation pipe processing device according to claim 5, characterized in that: The center formed by the first clamp (25) and the second clamp (26) coincides with the center of the motor (31).