A non-contact removal device for rust removal gel
By designing a non-contact cleaning device that includes reciprocating components and a clamping plate structure, the problem of damage to the substrate material caused by uneven laser energy was solved, achieving uniform distribution of laser energy and efficient rust removal, while simplifying the maintenance of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU UNIV
- Filing Date
- 2025-06-01
- Publication Date
- 2026-05-29
Smart Images

Figure CN224294168U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laser processing technology, and in particular to a non-contact removal device for rust removal gel. Background Technology
[0002] Currently, traditional methods for removing rust gels mostly involve contact methods such as manual scraping and high-pressure water rinsing, which are not only inefficient but also prone to damaging the substrate surface. With the development of technology, non-contact removal devices have emerged, such as rust removal equipment based on laser technology, which, with its precision and high efficiency, has gradually become a research hotspot in the industry.
[0003] However, existing laser rust removal gel removal devices still have many shortcomings. Although a single high-energy laser output can quickly remove the gel, it poses a very high risk of damage to the substrate material, which may lead to metal surface ablation, discoloration, or even structural deformation. The laser energy cannot be applied evenly to the object surface, and damage to the object due to a single high-energy impact cannot be avoided. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a non-contact removal device for rust removal gel, which aims to improve the problem that the laser energy of existing devices cannot be uniformly applied to the surface of objects.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A non-contact removal device for rust-removing gel includes a second fixed plate, a first fixed plate fixedly connected to the lower surface of the second fixed plate, a reciprocating assembly fixedly connected to the outside of the first fixed plate, a second threaded rod fixedly connected to the outer wall of the reciprocating assembly, a third fixed plate threadedly connected to the outside of the second threaded rod, a first slide rod slidably connected inside the third fixed plate, a second slide rod fixedly connected to the lower surface of the first slide rod, a clamping plate fixedly connected to the outside of the second slide rod, and a laser gun disposed outside the clamping plate.
[0007] Preferably, the reciprocating assembly includes a motor, which is externally fixedly connected to the outside of a first fixed plate. The output end of the motor is connected to a first threaded rod, and a first slider is slidably connected inside the first threaded rod. A first fixed rod is rotatably connected to the outside of the first slider, and a second fixed block is externally fixedly connected to the outside of the first fixed rod.
[0008] Preferably, the interior of the second fixing block is slidably connected to the exterior of the first threaded rod, and the exterior of the first threaded rod is rotatably connected to the interior of the first fixing plate.
[0009] Preferably, a second slider is fixedly connected to the upper surface of the second fixing block, and the outside of the second slider is slidably connected to the inside of the second fixing plate.
[0010] Preferably, a support column is fixedly connected to the lower surface of the second fixing plate, and a base is fixedly connected to the lower surface of the support column.
[0011] Preferably, the second threaded rod is externally threaded with a first fixing block and the second threaded rod is externally threaded with a second fixing rod.
[0012] Preferably, the first fixing block is externally fixedly connected to the outside of the second fixing rod, and the second fixing rod is externally fixedly connected to the outside of the third fixing plate.
[0013] Preferably, a third slide rod is slidably connected inside the clamping plate, and a protective sleeve is fixedly connected to the outside of the third slide rod.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the motor drives the first threaded rod to rotate, thereby driving the first slider and the second fixed block to slide, which in turn drives the second slider to slide, and further drives the second threaded rod and the laser gun to move back and forth, so as to achieve the effect of uniformly treating the rust on the outside of the object.
[0016] 2. In this utility model, manually rotating the first fixing block drives the second fixing rod and the third fixing plate to rotate, thereby driving the first sliding rod and the second sliding rod to slide, which in turn drives the three clamping plates to move closer to or further away from the outside of the laser gun. This allows for quick disassembly or installation of the laser gun, thereby improving work efficiency. Attached Figure Description
[0017] Figure 1 This is a front perspective view of a non-contact removal device for rust-removing gel proposed in this utility model;
[0018] Figure 2 This is a partial structural diagram of the first slider of a non-contact removal device for rust-removing gel proposed in this utility model;
[0019] Figure 3 This is a partial structural diagram of the second threaded rod of a non-contact removal device for rust-removing gel proposed in this utility model;
[0020] Figure 4 This is a partial structural diagram of the clamping plate of a non-contact removal device for rust-removing gel proposed in this utility model.
[0021] Legend:
[0022] 1. Base; 2. Laser gun; 3. Protective cover; 4. First fixing block; 5. Reciprocating assembly; 501. Motor; 502. First threaded rod; 503. Second fixing block; 504. First fixing rod; 505. First slider; 6. First fixing plate; 7. Support column; 8. Second fixing plate; 9. Second slider; 10. Second threaded rod; 11. First sliding rod; 12. Clamping plate; 13. Second sliding rod; 14. Third sliding rod; 15. Third fixing plate; 16. Second fixing rod. Detailed Implementation
[0023] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] Reference Figure 1 , Figure 2 and Figure 4 An embodiment of this utility model provides a non-contact removal device for rust removal gel, comprising a second fixing plate 8, a first fixing plate 6 fixedly connected to the lower surface of the second fixing plate 8, a reciprocating assembly 5 fixedly connected to the outside of the first fixing plate 6, a second threaded rod 10 fixedly connected to the outer wall of the reciprocating assembly 5, a third fixing plate 15 threadedly connected to the outside of the second threaded rod 10, a first sliding rod 11 slidably connected to the inside of the third fixing plate 15, a second sliding rod 13 fixedly connected to the lower surface of the first sliding rod 11, a clamping plate 12 fixedly connected to the outside of the second sliding rod 13, and a laser gun 2 disposed on the outside of the clamping plate 12;
[0025] Specifically, the second fixing plate 8 is used to support the two first fixing plates 6 on the lower surface. The first fixing plates 6 are used to support the reciprocating assembly 5. One end of the second threaded rod 10 is smooth and unthreaded for fixed connection to the reciprocating assembly 5. The third fixing plate 15 has three arc-shaped grooves inside for sliding connection to the three first sliding rods 11 and for controlling the position of the first sliding rods 11. The second sliding rod 13 is fixedly connected to the clamping plate 12 for controlling the position of the clamping plate 12 to move closer to or further away from the laser gun 2. The laser gun 2 is used to remove rust from the surface of the object. The reciprocating assembly 5 is used to control the reciprocating movement of the laser gun 2 to avoid damage to the object caused by a single high energy.
[0026] Reference Figure 1 and Figure 2The reciprocating assembly 5 includes a motor 501, which is externally fixedly connected to the outside of the first fixed plate 6. The output end of the motor 501 is connected to a first threaded rod 502. The first threaded rod 502 is internally slidably connected to a first slider 505. The first slider 505 is externally rotatably connected to a first fixed rod 504. The first fixed rod 504 is externally fixedly connected to a second fixed block 503. The second fixed block 503 is internally slidably connected to the outside of the first threaded rod 502, and the outside of the first threaded rod 502 is rotatably connected to the inside of the first fixed plate 6.
[0027] Specifically, the motor 501 provides power to the first threaded rod 502 to make it rotate. The first threaded rod 502 has cylindrical fixing blocks at both ends for rotatably connecting to the first fixing plate 6. The first threaded rod 502 has staggered threaded grooves on the outside. Circular grooves perpendicular to the first threaded rod 502 are provided on both sides of the threaded grooves so that the first slider 505 can slide in the opposite direction when it slides through, achieving a reciprocating sliding effect. The first fixing rod 504 is a cylindrical fixing block with one end rotatably connected to the first slider 505 to assist the first slider 505 in sliding forward and backward. The other end is fixedly connected to the second fixing block 503 to drive the second fixing block 503 to slide outside the first threaded rod 502. The second fixing block 503 is annular for easy sliding connection to the outside of the first threaded rod 502. The second fixing block 503 has a groove inside for fixing the first fixing rod 504 so that the first slider 505 can slide inside the first threaded rod 502, thereby achieving the effect of uniformly treating the rust on the outside of the object.
[0028] Reference Figure 1 , Figure 3 and Figure 4 The upper surface of the second fixing block 503 is fixedly connected to the second slider 9, and the outside of the second slider 9 is slidably connected to the inside of the second fixing plate 8; the lower surface of the second fixing plate 8 is fixedly connected to the support column 7, and the lower surface of the support column 7 is fixedly connected to the base 1; the outside of the second threaded rod 10 is threadedly connected to the first fixing block 4, and the outside of the second threaded rod 10 is threadedly connected to the second fixing rod 16; the outside of the first fixing block 4 is fixedly connected to the outside of the second fixing rod 16, and the outside of the second fixing rod 16 is fixedly connected to the outside of the third fixing plate 15; the inside of the clamping plate 12 is slidably connected to the third sliding rod 14, and the outside of the third sliding rod 14 is fixedly connected to the protective sleeve 3;
[0029] Specifically, one end of the second slider 9 is a square slider that slides and connects to the second fixed plate 8, and the other end is a cylindrical fixed column that fixes and connects to the second fixed block 503. The second slider 9 is used to make the second fixed block 503 more stable and prevent it from shifting when sliding. The support column 7 is used to support the entire device. The base 1 is used to place rusty objects for easy laser rust removal. The first fixed block 4 is a flat cylindrical shape with internal threads for threaded connection to the second threaded rod 10, which is easy to rotate manually. The second fixed rod 16 is a long cylindrical shape with internal threads for threaded connection to the second threaded rod 10 and to drive the third fixed plate 15 to rotate and control the clamping plate 12 to move closer or further away, so that the laser gun 2 can be quickly installed and disassembled, which is conducive to new employees getting started quickly.
[0030] Working principle: When the device is needed, place the object to be derusted on the upper surface of the base 1, turn on the laser gun 2 to emit a derusting laser, and at the same time turn on the motor 501 to drive the first threaded rod 502 to rotate inside the first fixed plate 6, thereby driving the first slider 505 to slide inside the first threaded rod 502, which in turn drives the second fixed block 503 to slide outside the first threaded rod 502, further driving the second slider 9 to slide inside the second fixed plate 8, thereby driving the second threaded rod 10 to move, which in turn drives the laser gun 2 to move back and forth, so as to achieve the effect of uniformly treating the rust on the outside of the object and avoiding damage to the object caused by a single high energy.
[0031] When the laser gun 2 needs to be replaced, the first fixing block 4 is manually rotated to drive the second fixing rod 16 to rotate outside the second threaded rod 10, thereby driving the third fixing plate 15 to rotate outside the second threaded rod 10. This, in turn, drives the first sliding rod 11 to slide inside the third fixing plate 15, and further drives the second sliding rod 13 to slide outside the third sliding rod 14. This causes the three clamping plates 12 to move closer to or further away from the outside of the laser gun 2, thus enabling the laser gun 2 to be quickly disassembled or installed, significantly reducing maintenance costs.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A non-contact removal device for rust-removing gel, comprising a second fixing plate (8), characterized in that: The lower surface of the second fixing plate (8) is fixedly connected to the first fixing plate (6), the outside of the first fixing plate (6) is fixedly connected to the reciprocating assembly (5), the outer wall of the reciprocating assembly (5) is fixedly connected to the second threaded rod (10), the outside of the second threaded rod (10) is threadedly connected to the third fixing plate (15), the inside of the third fixing plate (15) is slidably connected to the first slide rod (11), the lower surface of the first slide rod (11) is fixedly connected to the second slide rod (13), the outside of the second slide rod (13) is fixedly connected to the clamping plate (12), and the outside of the clamping plate (12) is provided with the laser gun (2).
2. The non-contact removal device for rust-removing gel according to claim 1, characterized in that: The reciprocating assembly (5) includes a motor (501), which is externally fixedly connected to the outside of a first fixed plate (6). The output end of the motor (501) is connected to a first threaded rod (502), which is internally slidably connected to a first slider (505). The outside of the first slider (505) is rotatably connected to a first fixed rod (504), and the outside of the first fixed rod (504) is externally fixedly connected to a second fixed block (503).
3. The non-contact removal device for rust-removing gel according to claim 2, characterized in that: The interior of the second fixing block (503) is slidably connected to the exterior of the first threaded rod (502), and the exterior of the first threaded rod (502) is rotatably connected to the interior of the first fixing plate (6).
4. The non-contact removal device for rust-removing gel according to claim 2, characterized in that: The upper surface of the second fixing block (503) is fixedly connected to the second slider (9), and the outside of the second slider (9) is slidably connected to the inside of the second fixing plate (8).
5. The non-contact removal device for rust-removing gel according to claim 1, characterized in that: A support column (7) is fixedly connected to the lower surface of the second fixing plate (8), and a base (1) is fixedly connected to the lower surface of the support column (7).
6. The non-contact removal device for rust-removing gel according to claim 1, characterized in that: The second threaded rod (10) is externally threaded to a first fixing block (4), and the second threaded rod (10) is externally threaded to a second fixing rod (16).
7. The non-contact removal device for rust-removing gel according to claim 6, characterized in that: The first fixing block (4) is externally fixedly connected to the outside of the second fixing rod (16), and the second fixing rod (16) is externally fixedly connected to the outside of the third fixing plate (15).
8. The non-contact removal device for rust-removing gel according to claim 1, characterized in that: The clamp (12) is internally slidably connected to a third slide rod (14), and the third slide rod (14) is externally fixedly connected to a protective sleeve (3).