A cooling water circulating device for a copper rod continuous casting and rolling production line

Abstract

The utility model relates to copper pole continuous casting and rolling cooling water circulating device technical scheme especially relates to a kind of cooling water circulating device for copper pole continuous casting and rolling production line.A kind of cooling water circulating device for copper pole continuous casting and rolling production line, including first water storage tank, support frame, second water storage tank, condenser, controller and reflux component etc., first water storage tank left and right sides are provided with multiple material slots, first water storage tank upper portion is fixedly connected with support frame, support frame top is fixedly connected with second water storage tank, condenser is installed in second water storage tank interior, controller is installed in first water storage tank front side, reflux component is arranged between first water storage tank lower portion periphery and second water storage tank upper portion periphery.The utility model is recycled with the circulation structure of reflux pipe and second water pump in reflux component, and the waterway intercommunication between first water storage tank and second water storage tank is combined, reaches the effect that cooling water is recycled and reused efficiently.

Description

Technical Field

[0001] This utility model relates to a technical solution for a cooling water circulation device for continuous casting and rolling of copper rods, and more particularly to a cooling water circulation device for a continuous casting and rolling production line of copper rods. Background Technology

[0002] As a crucial raw material in the wire and cable industry, the production process of copper rods directly impacts product quality and production efficiency. In modern industry, continuous casting and rolling technology is commonly used for copper rod production. This technology continuously casts molten copper into copper billets of a specific cross-sectional shape and then directly rolls them while they are not fully cooled, thus achieving continuous and efficient copper rod production. Throughout the production process, the copper rods undergo a high-temperature forming stage; therefore, effective cooling methods are essential to control their temperature and ensure stable microstructure and subsequent processing quality.

[0003] In current copper rod continuous casting and rolling production lines, cooling systems largely rely on water cooling for rapid temperature reduction. Cooling water circulation devices, as crucial auxiliary equipment for ensuring stable production line operation, are widely used for rapid cooling of copper rods continuously cast and rolled at high temperatures. These devices typically include a water storage structure, a spray system, and a cooling return system. Their main function is to deliver cooling water to the surface of the copper rod for heat exchange, and then collect, cool, and reuse the used hot water through a recycling system to achieve water resource recycling and continuous production. Therefore, most equipment is equipped with corresponding cooling water circulation devices for continuous spray cooling of the copper rod, and to reuse water resources through recycling, filtration, and cooling processes. However, in practical applications, existing cooling water circulation devices generally suffer from low cooling efficiency, uneven water flow distribution, and low recycling rates. Furthermore, the ineffective recovery or low reuse rate of used cooling water also increases production costs and resource consumption to some extent.

[0004] Therefore, it is necessary to design a cooling water circulation device for a copper rod continuous casting and rolling production line to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to overcome the problems of low cooling efficiency, uneven water flow distribution and low recycling rate of existing cooling water circulation devices in practical applications, as well as the shortcomings of ineffective recycling or low reuse rate of cooling water after use, this utility model provides a cooling water circulation device for a copper rod continuous casting and rolling production line.

[0006] The technical solution is as follows: A cooling water circulation device for a copper rod continuous casting and rolling production line includes a first water storage tank, a support frame, a second water storage tank, a condenser, a controller, a reflux assembly, a spray assembly, and a switch assembly. Multiple material passages are opened on the left and right sides of the first water storage tank. A support frame is fixedly connected to the upper part of the first water storage tank, and a second water storage tank is fixedly connected to the top of the support frame. A condenser is installed inside the second water storage tank. A controller is installed on the front side of the first water storage tank. A reflux assembly is provided between the lower periphery of the first water storage tank and the upper periphery of the second water storage tank. A spray assembly is provided between the bottom of the second water storage tank and the top of the first water storage tank. A switch assembly is provided between the inside and top of the second water storage tank. The condenser is electrically connected to the controller.

[0007] Furthermore, the reflux assembly includes a reflux pipe and a second water pump. The lower periphery of the first water storage tank and the upper periphery of the second water storage tank are connected and communicated by a reflux pipe. A second water pump is installed at the lower part of each reflux pipe, and the second water pump is electrically connected to the controller.

[0008] Furthermore, the spraying assembly includes a water outlet pipe, a first water pump, a third water storage tank, and spray nozzles. The bottom of the second water storage tank is connected to and connected to the water outlet pipe. The first water pump is installed in the middle of the water outlet pipe. The bottom of the water outlet pipe is connected to and connected to the third water storage tank. The bottom of the third water storage tank is connected to and connected to multiple spray nozzles arranged in a matrix. The first water pump is electrically connected to the controller.

[0009] Furthermore, the switch assembly includes an electric push rod, a wedge, a first baffle, a first sliding plate, a first guide rod, a second sliding plate, a second baffle, and a second guide rod. An electric push rod with its output shaft facing downwards is installed on the top of the second water tank. The output end of the electric push rod passes through the top of the second water tank and is fixedly connected to the wedge. A protrusion is located on the right side of the bottom of the second water tank. A first sliding plate is located on the left side of the protrusion. A first baffle is fixedly connected to the lower left side of the first sliding plate, and the first baffle corresponds to the top of the water outlet pipe. First guide rods are symmetrically fixedly connected to the front and back of the right side of the first sliding plate, and are slidably connected to the upper part of the protrusion via the first guide rods. A second sliding plate is located on the right side of the protrusion, and a second baffle is fixedly connected to the right side of the second sliding plate. A water exchange port is opened on the lower right side of the second water tank, and the second baffle corresponds to the water exchange port. Second guide rods are symmetrically fixedly connected to the front and back of the lower left side of the second sliding plate, and are slidably connected to the lower part of the protrusion via the second guide rods. The electric push rod is electrically connected to the controller.

[0010] Furthermore, both bottom surfaces of the inclined block are inclined with the left side lower than the right side. A groove is provided on the top of the first sliding plate. The bottom surface on the left side of the inclined block slides in conjunction with the groove on the top of the first sliding plate, and the bottom surface on the right side of the inclined block abuts against the rear side of the top of the second sliding plate.

[0011] Furthermore, it also includes a first spring and a second spring, with the first spring provided between the first guide rod and the first sliding plate, and the second spring provided between the second guide rod and the second sliding plate.

[0012] The beneficial effects are as follows: 1. This utility model achieves the effect of efficient recovery and reuse of cooling water by combining the circulation structure of the return pipe in the return assembly and the second water pump, and the water circuit connection between the first water storage tank and the second water storage tank, thereby saving water resources and reducing production costs.

[0013] 2. This utility model, through the structural design of the matrix-arranged water nozzles and the third water storage tank in the spraying component, enables the cooling water to be evenly covered on the surface of the copper rod, thereby improving the cooling uniformity and heat exchange efficiency.

[0014] 3. This utility model, through the setting of the switch assembly, utilizes the linkage between the inclined block and the first sliding plate and the second sliding plate to realize the switching control between the water outlet pipe and the water exchange port, thereby accurately opening or closing the corresponding water circuit at different working stages, achieving the technical effect of compact water circuit switching structure, timely response and controllable operation. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the second water storage tank, electric push rod, and condenser of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the first spring, the second sliding plate, and the second baffle of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the components of this utility model, including the first water pump, the third water storage tank, and the spray nozzle.

[0019] Figure 5 This is a three-dimensional structural diagram of the return pipe and the second water pump of this utility model.

[0020] Component names and serial numbers in the diagram: 1_First water storage tank, 2_Support frame, 3_Second water storage tank, 301_Condenser, 4_Electric push rod, 401_Inclined block, 402_First baffle, 403_First sliding plate, 404_First guide rod, 405_First spring, 406_Second sliding plate, 407_Second baffle, 408_Second guide rod, 409_Second spring, 5_Outlet pipe, 501_First water pump, 502_Third water storage tank, 503_Spray nozzle, 6_Return pipe, 601_Second water pump, 7_Controller. Detailed Implementation

[0021] Example: A cooling water circulation device for a copper rod continuous casting and rolling production line, such as... Figure 1 and Figure 2 As shown, the system includes a first water storage tank 1, a support frame 2, a second water storage tank 3, a condenser 301, a controller 7, a reflux assembly, a spray assembly, and a switch assembly. Multiple feed inlets are provided on the left and right sides of the first water storage tank 1. The support frame 2 is fixedly connected to the upper part of the first water storage tank 1, and the second water storage tank 3 is fixedly connected to the top of the support frame 2. The condenser 301 is installed inside the second water storage tank 3. The controller 7 is installed on the front side of the first water storage tank 1. A reflux assembly is provided between the lower periphery of the first water storage tank 1 and the upper periphery of the second water storage tank 3. A spray assembly is provided between the bottom of the second water storage tank 3 and the top of the first water storage tank 1. A switch assembly is provided between the inside and top of the second water storage tank 3. The condenser 301 is electrically connected to the controller 7.

[0022] like Figure 1 and Figure 5 As shown, the reflux assembly includes a reflux pipe 6 and a second water pump 601. The lower periphery of the first water storage tank 1 and the upper periphery of the second water storage tank 3 are connected and communicated by the reflux pipe 6. A second water pump 601 is installed at the lower part of each reflux pipe 6. The second water pump 601 is electrically connected to the controller 7.

[0023] like Figure 1 and Figure 4 As shown, the spraying assembly includes a water outlet pipe 5, a first water pump 501, a third water storage tank 502, and spray nozzles 503. The bottom of the second water storage tank 3 is connected to and communicates with the water outlet pipe 5. The first water pump 501 is installed in the middle of the water outlet pipe 5. The bottom of the water outlet pipe 5 is connected to and communicates with the third water storage tank 502. The bottom of the third water storage tank 502 is connected to and communicates with multiple spray nozzles 503 arranged in a matrix. The first water pump 501 is electrically connected to the controller 7.

[0024] like Figure 1 and Figure 3As shown, the switch assembly includes an electric push rod 4, a wedge block 401, a first baffle 402, a first sliding plate 403, a first guide rod 404, a second sliding plate 406, a second baffle 407, a second guide rod 408, a first spring 405, and a second spring 409. An electric push rod 4 with its output shaft facing downwards is installed on the top of the second water tank 3. The output end of the electric push rod 4 passes through the top of the second water tank 3 and is fixedly connected to the wedge block 401. A protrusion is located on the right side of the bottom of the second water tank 3. A first sliding plate 403 is located on the left side of the protrusion. A first baffle 402 is fixedly connected to the lower left side of the first sliding plate 403, and the first baffle 402 corresponds to the top of the water outlet pipe 5. A first guide rod 404 is symmetrically fixedly connected to the front and back of the right side of the first sliding plate 403, and slides through the first guide rod 404 to the upper part of the protrusion. A first guide rod 405 is located on the right side of the protrusion. Two sliding plates 406 are connected to a second baffle 407 on their right side. A water exchange port is provided on the lower right side of the second water storage tank 3, and the second baffle 407 corresponds to the water exchange port. A second guide rod 408 is symmetrically connected to the front and back of the lower left side of the second sliding plate 406, and is slidably connected to the lower part of the protrusion through the second guide rod 408. The two bottom surfaces of the lower part of the inclined block 401 are inclined with the left side lower than the right side. A groove is provided on the top of the first sliding plate 403. The bottom surface on the left side of the inclined block 401 slides in cooperation with the groove on the top of the first sliding plate 403. The bottom surface on the right side of the inclined block 401 abuts against the rear side of the top of the second sliding plate 406. A first spring 405 is provided between the first guide rod 404 and the first sliding plate 403. A second spring 409 is provided between the second guide rod 408 and the second sliding plate 406. The electric push rod 4 is electrically connected to the controller 7.

[0025] The operator can apply the corresponding technical solutions in this device to the cooling water circulation technology of the copper rod continuous casting and rolling production line according to the specific situation. When it is necessary to use this device to assist in the operation of cooling water circulation, firstly, an appropriate amount of water is injected into the second water storage tank 3 through the water exchange port, and the condenser 301 is started by the controller 7 to cool the water. After cooling is completed, the controller 7 drives the electric push rod 4 in the switching assembly to move. The electric push rod 4 drives the inclined block 401 to move downward. The two inclined surfaces at the bottom of the inclined block 401 slide relative to the first sliding plate 403 and the second sliding plate 406, respectively, pushing the first sliding plate 403 to move to the right, thereby driving the first baffle 402 to disengage from the top opening of the water outlet pipe 5, and at the same time pushing the second sliding plate 406 to move to the right, so that the second baffle 407 closes the water exchange port, completing the switching between opening the water outlet pipe 5 and closing the water exchange port, thereby allowing the cooling water to flow from the second water storage tank 3 into the spraying assembly.

[0026] Subsequently, controller 7 activates the first water pump 501, transporting cooling water from the second water tank 3 through the outlet pipe 5 to the third water tank 502. The water is then sprayed downwards through multiple evenly distributed nozzles 503 at the bottom of the third water tank 502, uniformly cooling the copper rod located in the first water tank 1. The sprayed hot water falls back into the first water tank 1 and is then transported back to the second water tank 3 through the return pipe 6 in the return assembly. Simultaneously, controller 7 activates the second water pump 601 to achieve continuous water circulation and ensure stable cooling efficiency. During this process, the first spring 405 and the second spring 409 provide reset force to the first sliding plate 403 and the second sliding plate 406 respectively, ensuring that the switch assembly automatically returns to its initial state after the electric push rod 4 stops working, facilitating the next operation.

[0027] The structure is rationally designed with close cooperation between its components, enabling automatic circulation and temperature control of cooling water. This improves cooling efficiency and water resource utilization while reducing manual intervention and enhancing the continuity and stability of equipment operation. It is suitable for the high-efficiency cooling requirements in the continuous casting and rolling process of copper rods.

Claims

1. A cooling water circulation device for a copper rod continuous casting and rolling production line, characterized in that, The device includes a first water storage tank (1), a support frame (2), a second water storage tank (3), a condenser (301), a controller (7), a reflux assembly, a spray assembly, and a switch assembly. The first water storage tank (1) has multiple material passages on its left and right sides. The support frame (2) is fixedly connected to the upper part of the first water storage tank (1). The second water storage tank (3) is fixedly connected to the top of the support frame (2). The condenser (301) is installed inside the second water storage tank (3). The controller (7) is installed on the front side of the first water storage tank (1). A reflux assembly is provided between the lower periphery of the first water storage tank (1) and the upper periphery of the second water storage tank (3). A spray assembly is provided between the bottom of the second water storage tank (3) and the top of the first water storage tank (1). A switch assembly is provided between the inside and the top of the second water storage tank (3). The condenser (301) is electrically connected to the controller (7).

2. The cooling water circulation device for a copper rod continuous casting and rolling production line according to claim 1, characterized in that, The reflux assembly includes a reflux pipe (6) and a second water pump (601). The lower periphery of the first water storage tank (1) and the upper periphery of the second water storage tank (3) are connected and communicated by the reflux pipe (6). A second water pump (601) is installed at the lower part of each reflux pipe (6). The second water pump (601) is electrically connected to the controller (7).

3. The cooling water circulation device for a copper rod continuous casting and rolling production line according to claim 2, characterized in that, The spraying assembly includes a water outlet pipe (5), a first water pump (501), a third water storage tank (502), and spray nozzles (503). The bottom of the second water storage tank (3) is connected to and communicates with the water outlet pipe (5). The first water pump (501) is installed in the middle of the water outlet pipe (5). The bottom of the water outlet pipe (5) is connected to and communicates with the third water storage tank (502). The bottom of the third water storage tank (502) is connected to and communicates with multiple spray nozzles (503) arranged in a matrix. The first water pump (501) is electrically connected to the controller (7).

4. A cooling water circulation device for a copper rod continuous casting and rolling production line according to claim 3, characterized in that, The switch assembly includes an electric push rod (4), a wedge (401), a first baffle (402), a first sliding plate (403), a first guide rod (404), a second sliding plate (406), a second baffle (407), and a second guide rod (408). An electric push rod (4) with its output shaft facing downwards is installed on the top of the second water tank (3). The output end of the electric push rod (4) passes through the top of the second water tank (3) and is fixedly connected to the wedge (401). A protrusion is provided on the right side of the bottom of the second water tank (3). A first sliding plate (403) is provided on the left side of the protrusion. A first baffle (402) is fixedly connected to the lower left side of the first sliding plate (403). Corresponding to the top of the water outlet pipe (5), the first guide rod (404) is symmetrically fixedly connected to the right side of the first sliding plate (403), and is slidably connected to the upper part of the protrusion through the first guide rod (404). The right side of the protrusion is provided with a second sliding plate (406), and the right side of the second sliding plate (406) is fixedly connected with a second baffle (407). The lower right side of the second water storage tank (3) is provided with a water exchange port, and the second baffle (407) is corresponding to the water exchange port. The lower left side of the second sliding plate (406) is symmetrically fixedly connected with a second guide rod (408), and is slidably connected to the lower part of the protrusion through the second guide rod (408). The electric push rod (4) is electrically connected to the controller (7).

5. A cooling water circulation device for a copper rod continuous casting and rolling production line according to claim 4, characterized in that, The two bottom surfaces of the inclined block (401) are inclined with the left side lower than the right side. The top of the first sliding plate (403) is provided with a groove. The bottom surface on the left side of the inclined block (401) slides in cooperation with the groove on the top of the first sliding plate (403). The bottom surface on the right side of the inclined block (401) abuts against the rear side of the top of the second sliding plate (406).

6. A cooling water circulation device for a copper rod continuous casting and rolling production line according to claim 5, characterized in that, It also includes a first spring (405) and a second spring (409). The first spring (405) is provided between the first guide rod (404) and the first sliding plate (403), and the second spring (409) is provided between the second guide rod (408) and the second sliding plate (406).

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