A high-efficiency flattening device for machining a cylinder head

Abstract

The utility model discloses a kind of high-efficiency leveling equipment for processing cylinder cover, belong to cylinder cover technical field, including pedestal, it is characterized by: the lower plate is fixedly arranged on the upper part of the pedestal, the middle platform is fixedly arranged in the upper part center position of the lower plate, the middle hole is set in the center position of the middle platform, the upper plate is set above the lower plate, four corners between the upper plate and the lower plate are fixedly arranged outer guide column in position, lifting plate is set between the upper plate and the lower plate, the lifting plate is slidably connected with the outer guide column, the pressing block is set in the center position below the lifting plate, the upper cylinder is fixedly arranged in the upper part center position of the upper plate, the output end of the upper cylinder is fixedly connected with the lifting plate, the feeding table is set in the front of the middle platform, the horizontal push plate is set in the front of the feeding table, the feeding channel is fixedly arranged in the left of the front part of the feeding table, left part of the feeding channel is right-down inclined, right part is horizontal, the utility model effectively improves the leveling efficiency of cylinder cover.

Description

Technical Field

[0001] This utility model relates to the field of cylinder head technology, specifically a high-efficiency leveling device for processing cylinder heads. Background Technology

[0002] The cylinder is a core component of an engine, mainly consisting of the cylinder barrel, cylinder head, piston, piston rod, and sealing rings. The vast automotive market today creates a huge demand for cylinders and their components. To ensure the overall performance of the cylinder, all parts must be manufactured according to specified standards. Taking the cylinder head as an example, it serves as both the mounting base for the valve mechanism and the cylinder's sealing cover. The smoothness of its surface directly affects the normal operation of the valve mechanism and the cylinder as a whole. Therefore, during cylinder head processing, leveling equipment is needed to level its surface. The main leveling method involves placing the cylinder head flat on a workbench and then using a pressure block to directly press down on the cylinder head surface to keep the overall flatness error within a controllable range. However, the design of traditional leveling equipment remains relatively primitive; loading, unloading, and pressing down all require manual intervention, resulting in limited leveling efficiency. Given this situation, how to improve the leveling efficiency of cylinder heads has become an increasingly urgent problem for relevant technical personnel. Summary of the Invention

[0003] To solve the above-mentioned technical problems, this utility model provides a high-efficiency leveling device for processing cylinder heads.

[0004] A high-efficiency leveling device for processing cylinder heads includes a base, characterized in that: a lower plate is fixedly installed on the upper part of the base; a middle loading platform is fixedly installed at the center of the upper part of the lower plate; a central hole is provided at the center of the middle loading platform; an upper plate is installed above the lower plate; outer guide posts are fixedly installed at the four corners between the upper and lower plates; a lifting plate is installed between the upper and lower plates; the lifting plate is slidably connected to the outer guide posts; a pressure block is installed at the center of the lower part of the lifting plate; an upper cylinder is fixedly installed at the center of the upper part of the upper plate; the output end of the upper cylinder is fixedly connected to the lifting plate; a feeding platform is installed in front of the middle loading platform; a horizontal push plate is installed in front of the feeding platform; and a feeding channel is fixedly installed on the left side of the front part of the feeding platform, with the left part of the feeding channel inclined downward to the right and the right part horizontal.

[0005] Furthermore, a left limiting folding plate is fixedly installed on the upper left side of the feeding platform, and a right limiting folding plate is fixedly installed on the upper right side of the feeding platform. The front end of the left limiting folding plate is further back than the right limiting folding plate. The horizontal part of the feeding channel extends to the front of the left limiting folding plate. A limiting plate is fixedly installed on the upper part of the front end of the right limiting folding plate. In the top view, the limiting plate is located between the left limiting folding plate and the right limiting folding plate.

[0006] Furthermore, a vertical plate is fixedly installed in front of the feeding platform, a lower cylinder is fixedly installed at the front of the vertical plate, the output end of the lower cylinder is horizontally rearward, a push rod is fixedly installed at the output end of the lower cylinder, a vertical push plate is installed above the lower cylinder, a buffer plate is fixedly installed on the lower rear side of the vertical push plate, guide rods are symmetrically fixedly installed at the rear of the buffer plate, the upper part of the vertical push plate is fixedly connected to the horizontal push plate, the push rod, guide rod, and horizontal push plate are all slidably connected to the vertical plate, a connecting plate is installed behind the vertical plate, and the connecting plate is fixedly connected to the push rod and guide rod.

[0007] Furthermore, a fixed plate is fixedly installed at the center of the lower part of the lifting plate, and connecting columns are symmetrically fixedly installed at the lower part of the fixed plate. A support part is installed at the lower part of the connecting columns. Inner guide columns are symmetrically fixedly installed on the lower part of the fixed plate and on the side close to the connecting columns. Springs are installed around the inner guide columns. A movable plate is installed directly below the fixed plate and above the support part. The connecting columns and inner guide columns are slidably connected to the movable plate. The lower end of the spring is fixedly connected to the upper part of the movable plate. The upper part of the pressure block is fixedly connected to the lower part of the movable plate. A limiting hole is provided at the upper part of the middle platform corresponding to the position of the support part.

[0008] Furthermore, an inner cylinder is fixedly installed at the center of the lower plate, and an inner push column is fixedly installed at the output end of the inner cylinder. The inner push column is located inside the central hole. An air pump is fixedly installed on the upper right side of the central loading platform. A conduit is fixedly installed on the left side of the air pump. The free end of the conduit is inclined to the lower left to the upper right side of the central hole. A discharge channel is fixedly installed on the left side of the central loading platform. The discharge channel is located on the left side of the central hole and is inclined to the lower left.

[0009] Furthermore, a lower infrared detector is fixedly installed on the upper part of the lower plate and the left front of the middle platform, an upper infrared detector is fixedly installed on the lower part of the lifting plate and the right front of the pressure block, and a control cabinet is fixedly installed on the upper part of the base. Both the lower and upper infrared detectors are electrically connected to the control cabinet.

[0010] The beneficial effects of this utility model's high-efficiency leveling equipment for processing cylinder heads are as follows:

[0011] 1. The inclined design of the left side of the feeding channel and the transmission relationship between the lower cylinder and the horizontal push plate provide a good structural foundation for automatic feeding. The transmission relationship between the upper cylinder, the lifting plate, and the pressure block provides a good structural foundation for the automatic pressing of the pressure block and thus the leveling of the cylinder head. The transmission relationship between the inner cylinder and the inner push column, the positional relationship between the air pump, the guide pipe, the feeding channel and the central hole, and the inclined design of the feeding channel provide a good structural foundation for automatic feeding, thereby effectively improving the leveling efficiency of the cylinder head.

[0012] 2. The right limiting plate is positioned further forward than the left limiting plate, effectively blocking the cylinder head from the feeding channel. The limiting functions of the left and right limiting plates, combined with the sliding limiting of the push rod, guide rod, and horizontal push plate by the vertical plate, effectively ensure feeding accuracy. The sliding limiting of the lifting plate by the outer guide post, and the sliding limiting of the moving plate by the connecting post and inner guide post, combined with the buffering effect of the spring, effectively ensure the pressing accuracy of the pressure block on the cylinder head, thereby effectively ensuring the leveling accuracy of the cylinder head. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below, but this is not a limitation on the protection scope of this utility model.

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0016] Figure 3 This is a top view of the structure of this utility model (the lifting plate and other structures are not shown).

[0017] Figure 4 for Figure 3 A magnified view of a section at point B in the middle;

[0018] Figure 5 This is a left-side structural schematic diagram of the present invention (the feeding channel, unloading channel, lifting plate, control cabinet, infrared detector, and other structures are not shown).

[0019] Figure 6 for Figure 5 A magnified view of a section at point C.

[0020] Among them, 1-loading channel, 2-lower infrared detector, 3-loading channel, 4-base, 5-feeding platform, 6-lower cylinder, 7-lower plate, 8-control cabinet, 9-air pump, 10-upper plate, 11-upper cylinder, 12-outer guide column, 13-lifting plate, 14-connecting column, 15-supporting part, 16-vertical push plate, 17-upper plate, 18-conduit, 19-upper infrared detector, 20-pressure block, 21-inner guide column, 22-moving plate, 23-fixed plate, 24-left limit folding plate, 25-right limit folding plate, 26-middle platform, 27-middle hole, 28-limiting hole, 29-push rod, 30-guide rod, 31-buffer plate, 32-horizontal push plate, 33-connecting plate, 34-limiting plate, 35-inner cylinder, 36-inner push column. Detailed Implementation

[0021] To make the description clearer, the following description, in conjunction with the accompanying drawings, further describes a high-efficiency leveling device for processing cylinder heads according to this utility model.

[0022] A high-efficiency leveling device for processing cylinder heads includes a base 4, characterized in that: a lower plate 7 is fixedly installed on the upper part of the base 4; a middle loading platform 26 is fixedly installed at the center of the upper part of the lower plate 7; a central hole 27 is provided at the center of the middle loading platform 26; an upper plate 10 is installed above the lower plate 7; outer guide posts 12 are fixedly installed at the four corners between the upper plate 10 and the lower plate 7; a lifting plate 13 is installed between the upper plate 10 and the lower plate 7; the lifting plate 13 is slidably connected to the outer guide posts 12; a pressure block 20 is provided at the center of the lower part of the lifting plate 13; an upper cylinder 11 is fixedly installed at the center of the upper part of the upper plate 10; the output end of the upper cylinder 11 is fixedly connected to the lifting plate 13; a feeding platform 5 is installed in front of the middle loading platform 26; a horizontal push plate 32 is installed in front of the feeding platform 5; a feeding channel 1 is fixedly installed on the left side of the front part of the feeding platform 5; the left part of the feeding channel 1 is inclined to the lower right and the right part is horizontal.

[0023] Furthermore, a left limiting folding plate 24 is fixedly installed on the upper left side of the feeding platform 5, and a right limiting folding plate 25 is fixedly installed on the upper right side of the feeding platform 5. The front end of the left limiting folding plate 24 is further back than the right limiting folding plate 25. The horizontal part of the feeding channel 1 extends to the front of the left limiting folding plate 24. A limiting plate 34 is fixedly installed on the upper part of the front end of the right limiting folding plate 25. In the top view, the limiting plate 34 is located between the left limiting folding plate 24 and the right limiting folding plate 25.

[0024] Furthermore, a vertical plate 17 is fixedly installed in front of the feeding platform 5, and a lower cylinder 6 is fixedly installed at the front of the vertical plate 17. The output end of the lower cylinder 6 is horizontally rearward, and a push rod 29 is fixedly installed at the output end of the lower cylinder 6. A vertical push plate 16 is installed above the lower cylinder 6, and a buffer plate 31 is fixedly installed on the rear side of the lower part of the vertical push plate 16. Guide rods 30 are symmetrically fixedly installed at the rear of the buffer plate 31. The upper part of the vertical push plate 16 is fixedly connected to the horizontal push plate 32. The push rod 29, the guide rod 30, and the horizontal push plate 32 are all slidably connected to the vertical plate 17. A connecting plate 33 is installed behind the vertical plate 17, and the connecting plate 33 is fixedly connected to the push rod 29 and the guide rod 30.

[0025] Furthermore, a fixed plate 23 is fixedly installed at the lower center of the lifting plate 13, and connecting columns 14 are symmetrically fixedly installed at the lower part of the fixed plate 23. A support part 15 is installed at the lower part of the connecting columns 14. Inner guide columns 21 are symmetrically fixedly installed at the lower part of the fixed plate 23 and on the side close to the connecting columns 14. Springs are installed around the inner guide columns 21. A movable plate 22 is installed directly below the fixed plate 23 and above the support part 15. The connecting columns 14 and the inner guide columns 21 are slidably connected to the movable plate 22. The lower end of the spring is fixedly connected to the upper part of the movable plate 22. The upper part of the pressure block 20 is fixedly connected to the lower part of the movable plate 22. A limiting hole 28 is provided on the upper part of the middle platform 26 at the position corresponding to the support part 15.

[0026] Furthermore, an inner cylinder 35 is fixedly installed at the center of the lower plate 7, and an inner push column 36 is fixedly installed at the output end of the inner cylinder 35. The inner push column 36 is located inside the central hole 27. An air pump 9 is fixedly installed on the upper right of the central loading platform 26. A conduit 18 is fixedly installed on the left side of the air pump 9. The free end of the conduit 18 is inclined to the lower left to the upper right of the central hole 27. A discharge channel 3 is fixedly installed on the left side of the central loading platform 26. The discharge channel 3 is located on the left side of the central hole 27 and is inclined to the lower left.

[0027] Furthermore, a lower infrared detector 2 is fixedly installed on the upper part of the lower plate 7 and the left front of the middle platform 26, an upper infrared detector 19 is fixedly installed on the lower part of the lifting plate 13 and the right front of the pressure block 20, and a control cabinet 8 is fixedly installed on the upper part of the base 4. The lower infrared detector 2 and the upper infrared detector 19 are both electrically connected to the control cabinet 8.

[0028] The working principle of this utility model of a high-efficiency leveling device for processing cylinder heads is as follows: Cylinder heads to be leveled are sequentially placed at the upper end of the feeding channel 1. Under the action of gravity, the cylinder heads slide along the inclined section of the feeding channel 1 into the horizontal section, and are then blocked by the front end of the right limiting baffle 25, stopping between the front end of the left limiting baffle 24 and the right limiting baffle 25. The output end of the lower cylinder 6 pushes the push rod 29, connecting plate 33, guide rod 30, vertical push plate 16, and horizontal push plate 32 as a whole to move backward. The sliding connection between rod 29, guide rod 30, horizontal push plate 32, and vertical plate 17 keeps the backward movement of horizontal push plate 32 stable. Combined with the limiting positions of left and right limit plates 24 and 25, the cylinder head moves stably backward on the feeding platform 5, causing the output end of the lower cylinder 6 to cycle repeatedly. This extends the cylinder heads lined up on the surface of the feeding platform 5 to the surface of the middle loading platform 26 near the central hole 27. The output end of the lower cylinder 6 then pushes the horizontal push plate 32 backward again, and the horizontal push plate 32 moves the cylinder head at the rearmost position... The cylinder head is pushed into the central hole 27, with the lower part of the cylinder head located inside the central hole 27 and the edge located on the central platform 26 so as not to fall into the central hole 27. The output end of the upper cylinder 11 pushes the lifting plate 13 to move vertically downward along the outer guide post 12 until the spring around the inner guide post 21 is fully compressed. At this time, the pressure block 20 is tightly pressed against the cylinder head. This pressing process can flatten the surface of the cylinder head, so that the overall plane error is kept within a controllable range. The output end of the upper cylinder 11 is reset, and the output end of the inner cylinder 35 pushes the inner push post 36 upward until the flattened cylinder head is pushed out. The compressed air in the air pump 9 is sprayed out instantaneously along the guide tube 18, blowing the cylinder head on the surface of the inner push post 36 directly into the discharge channel 3. A bucket is placed below the discharge channel 3, and the cylinder head slides into the bucket along the discharge channel 3, thus completing one working cycle. During this process, the lower infrared detector 2 detects whether the cylinder head is in place on the central platform 26, and the upper infrared detector 19 detects whether the pressure block 20 is pressed down in place.

[0029] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A high-efficiency leveling device for machining cylinder heads, comprising a base, characterized in that: A lower plate is fixedly installed on the upper part of the base. A middle loading platform is fixedly installed at the center of the upper part of the lower plate. A central hole is provided at the center of the middle loading platform. An upper plate is installed above the lower plate. Outer guide posts are fixedly installed at the four corners between the upper and lower plates. A lifting plate is installed between the upper and lower plates. The lifting plate is slidably connected to the outer guide posts. A pressure block is installed at the center of the lower part of the lifting plate. An upper cylinder is fixedly installed at the center of the upper part of the upper plate. The output end of the upper cylinder is fixedly connected to the lifting plate. A feeding platform is installed in front of the middle loading platform. A horizontal push plate is installed in front of the feeding platform. A feeding channel is fixedly installed on the left side of the front part of the feeding platform. The left part of the feeding channel is inclined to the lower right and the right part is horizontal.

2. The high-efficiency leveling equipment for processing cylinder heads according to claim 1, characterized in that, A left limiting folding plate is fixedly installed on the upper left side of the feeding platform, and a right limiting folding plate is fixedly installed on the upper right side of the feeding platform. The front end of the left limiting folding plate is further back than the right limiting folding plate. The horizontal part of the feeding channel extends to the front of the left limiting folding plate. A limiting plate is fixedly installed on the upper part of the front end of the right limiting folding plate. In the top view, the limiting plate is located between the left limiting folding plate and the right limiting folding plate.

3. The high-efficiency leveling equipment for processing cylinder heads according to claim 1, characterized in that, A vertical plate is fixedly installed in front of the feeding platform. A lower cylinder is fixedly installed at the front of the vertical plate. The output end of the lower cylinder is horizontally rearward. A push rod is fixedly installed at the output end of the lower cylinder. A vertical push plate is installed above the lower cylinder. A buffer plate is fixedly installed on the lower rear side of the vertical push plate. Guide rods are symmetrically fixedly installed at the rear of the buffer plate. The upper part of the vertical push plate is fixedly connected to the horizontal push plate. The push rod, guide rod, and horizontal push plate are all slidably connected to the vertical plate. A connecting plate is installed behind the vertical plate. The connecting plate is fixedly connected to the push rod and guide rod.

4. The high-efficiency leveling equipment for processing cylinder heads according to claim 1, characterized in that, A fixed plate is fixedly installed at the center of the lower part of the lifting plate. Connecting columns are symmetrically fixedly installed at the lower part of the fixed plate. A support part is installed at the lower part of the connecting columns. Inner guide columns are symmetrically fixedly installed on the lower part of the fixed plate and the side close to the connecting columns. Springs are installed around the inner guide columns. A movable plate is installed directly below the fixed plate and above the support part. The connecting columns and inner guide columns are slidably connected to the movable plate. The lower end of the spring is fixedly connected to the upper part of the movable plate. The upper part of the pressure block is fixedly connected to the lower part of the movable plate. A limiting hole is provided at the upper part of the middle platform corresponding to the support part.

5. The high-efficiency leveling equipment for processing cylinder heads according to claim 1, characterized in that, An internal cylinder is fixedly installed at the center of the lower plate. An internal push column is fixedly installed at the output end of the internal cylinder. The internal push column is located inside the central hole. An air pump is fixedly installed on the upper right side of the central loading platform. A conduit is fixedly installed on the left side of the air pump. The free end of the conduit is inclined to the lower left to the upper right side of the central hole. A discharge channel is fixedly installed on the left side of the central loading platform. The discharge channel is located on the left side of the central hole and is inclined to the lower left.

6. The high-efficiency leveling equipment for processing cylinder heads according to claim 1, characterized in that, A lower infrared detector is fixedly installed on the upper part of the lower plate and the left front of the middle platform, and an upper infrared detector is fixedly installed on the lower part of the lifting plate and the right front of the pressure block. A control cabinet is fixedly installed on the upper part of the base, and both the lower and upper infrared detectors are electrically connected to the control cabinet.

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