A belt pulley forging precision trimming and punching die

By introducing hydraulic push rods and guide components into the precision edge punching die for belt pulley forging, the problem of periodically cleaning the accumulated burrs in the receiving box was solved, realizing automated cleaning and improving the continuity and efficiency of production.

CN224294472UActive Publication Date: 2026-05-29NANTONG FULEDA AUTOMOBILE FITTINGS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG FULEDA AUTOMOBILE FITTINGS
Filing Date
2025-05-30
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing precision edge punching die for forging pulleys requires regular cleaning of the receiving box to remove accumulated burrs during the production process, which affects the continuity of production and is time-consuming.

Method used

A movable component consisting of a hydraulic push rod, a baffle, a rubber ring, and a push plate was designed. The hydraulic push rod drives the push plate to periodically push out the accumulated burrs. Combined with a guide component, the burrs are prevented from falling to the other side of the push plate, thus achieving automated cleaning.

Benefits of technology

It achieves automated burr removal, saves labor, avoids disruption to production continuity due to burr removal, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt pulley forging precision edge cutting and punching die, including punch die, the punch die includes base, support station, opening, receiving box and punch part, support station is fixed on the base upper end, and opening is set up in support station lower extreme, and receiving box is inserted in the opening, and a part of punch part is fixed on support station, and a part of movable connection is in support station top, moving assembly, moving assembly includes fixed plate, hydraulic push rod, baffle, rubber ring and push plate, fixed plate is fixed in support station side, and hydraulic push rod fixed end is fixed on fixed plate, and baffle is fixed in hydraulic push rod fixed end, and rubber ring is fixed in baffle outer ring, and push plate is fixed in hydraulic push rod movable end. The utility model solves the problem that the cut burr leaks into the receiving box, and in the production process, the receiving box needs to be cleaned regularly to avoid burr accumulation, and the receiving box is cleaned regularly, which is more troublesome, and the production is affected by delay.
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Description

Technical Field

[0001] This utility model relates to the field of belt pulley forging technology, specifically a precision edge punching die for belt pulley forging. Background Technology

[0002] Precision punching dies for pulley forging are used to remove excess burrs after forging, ensuring the pulley's dimensional accuracy, and punching mounting holes in the center or other locations of the pulley. The removed burrs protrude from under the die and fall into the receiving box below.

[0003] The burrs cut off fall into the receiving box. During production, the receiving box needs to be cleaned regularly to prevent burr accumulation. However, regular cleaning of the receiving box is time-consuming and can delay production. Therefore, a precision-fitting punching die for belt pulley forging is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a precision edge punching die for forging pulleys, so as to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model is a precision edge punching die for forging belt pulleys, comprising:

[0006] A stamping die, comprising a base, a support platform, an opening, a receiving box, and a stamping part. The support platform is fixed to the upper end of the base, the opening is made at the lower end of the support platform, the receiving box is inserted into the opening, and part of the stamping part is fixed to the support platform and part is movably connected to the upper part of the support platform.

[0007] A movable component, comprising a hydraulic push rod, a baffle, a rubber ring, and a push plate, wherein the hydraulic push rod is fixed to one end of the opening, the baffle is fixed to the fixed end of the hydraulic push rod, the rubber ring is fixed to the outer ring of the baffle, and the push plate is fixed to the movable end of the hydraulic push rod.

[0008] Furthermore, the movable component also includes a fixing plate, which is fixed to the side of the support platform and located at one end of one of the openings, and the fixed end of the hydraulic push rod is fixed to the fixing plate.

[0009] Furthermore, the moving component also includes a connecting ring and a locking rod. One end of the connecting ring is fixed to the side of the baffle and sleeved on the hydraulic push rod. The locking rod is screwed to the side of the connecting ring and fits against the hydraulic push rod.

[0010] Furthermore, the movable component also includes a through hole, a fixing block, a telescopic locking block, and a pull plate. The through hole is opened in the middle of one end of the receiving box, the fixing block is fixed to the side of the base, the telescopic locking block is movably connected to the upper end of the fixing block and the upper end is inserted into the through hole, and the pull plate is fixed to the side of the telescopic locking block.

[0011] Furthermore, the end of the receiving box away from the through hole is attached to the baffle, and the push plate is movably connected inside the receiving box.

[0012] Furthermore, the stamping part includes a lower die and an upper die, the lower die being fixed to the middle of the upper end of the support platform, and the upper die being movably connected above the lower die via a hydraulic lifting system.

[0013] Furthermore, it also includes a guide assembly, which includes a connecting plate, an inclined plate, and a rubber strip. The connecting plate is fixed to the upper end of the push plate, the inclined plate is fixed to the upper end of the connecting plate, and the rubber strip is fixed to the upper end of the inclined plate.

[0014] This utility model has the following beneficial effects:

[0015] This invention utilizes a movable component to tighten a locking rod onto a hydraulic push rod, inserting the hydraulic push rod into an opening and fixing it to a fixed plate. A rubber ring is attached to the inner wall of the opening. One hand presses down on the pull plate while the other pushes the receiving box into the opening, ensuring it fits against the baffle. Releasing the pull plate causes the telescopic locking block on the fixed block to move upward and engage in the through hole. The working frequency of the hydraulic push rod is set. After a period of production, the hydraulic push rod on the fixed plate activates, driving the push plate to move and pushing the accumulated burrs outward along the receiving box. This design allows for the periodic removal of accumulated burrs, saving labor and preventing disruption to production continuity due to missed cleaning. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram showing the position of the movable component of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the mobile component of this utility model;

[0021] Figure 5 This is a schematic diagram of the fixed block and telescopic locking block structure of this utility model;

[0022] Figure 6This is a schematic diagram of the guide component structure of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 10. Base; 11. Support platform; 12. Opening; 13. Receiving box; 14. Lower mold; 15. Upper mold; 20. Fixing plate; 21. Hydraulic push rod; 22. Connecting ring; 23. Locking rod; 24. Baffle; 25. Rubber ring; 26. Push plate; 27. Through hole; 28. Fixing block; 29. ​​Telescopic block; 290. Pull plate; 30. Connecting plate; 31. Inclined plate; 32. Rubber strip. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0027] Please see Figure 1-5 As shown, this utility model is a precision edge punching die for forging a pulley, comprising:

[0028] The stamping die includes a base 10, a support platform 11, an opening 12, a receiving box 13, and a stamping part. The support platform 11 is fixed on the upper end of the base 10, the opening 12 is opened at the lower end of the support platform 11, the receiving box 13 is inserted into the opening 12, and part of the stamping part is fixed on the support platform 11 and part is movably connected above the support platform 11.

[0029] The stamping part includes a lower die 14 and an upper die 15. The lower die 14 is fixed to the middle of the upper end of the support platform 11, and the upper die 15 is movably connected above the lower die 14 through a hydraulic lifting system.

[0030] The base 10 provides support, the support platform 11 is used to fix the lower mold 14, the opening 12 facilitates the discharge of burrs, the receiving box 13 is used to collect burrs, and the lower mold 14 and the upper mold 15 are used to cut off burrs and punch holes.

[0031] The movable component includes a hydraulic push rod 21, a baffle 24, a rubber ring 25, and a push plate 26. The hydraulic push rod 21 is fixed to one end inside the opening 12, the baffle 24 is fixed to the fixed end of the hydraulic push rod 21, the rubber ring 25 is fixed to the outer ring of the baffle 24, and the push plate 26 is fixed to the movable end of the hydraulic push rod 21.

[0032] The movable component also includes a fixing plate 20, which is fixed to the side of the support platform 11 and located at one end of one of the openings 12. The fixed end of the hydraulic push rod 21 is fixed to the fixing plate 20.

[0033] The moving component also includes a connecting ring 22 and a locking rod 23. One end of the connecting ring 22 is fixed to the side of the baffle 24 and sleeved on the hydraulic push rod 21. The locking rod 23 is screwed to the side of the connecting ring 22 and fits against the hydraulic push rod 21.

[0034] The movable component also includes a through hole 27, a fixing block 28, a telescopic latch 29, and a pull plate 290. The through hole 27 is opened in the middle of one end of the receiving box 13. The fixing block 28 is fixed to the side of the base 10. The telescopic latch 29 is movably connected to the upper end of the fixing block 28, and the upper end is inserted into the through hole 27. The pull plate 290 is fixed to the side of the telescopic latch 29.

[0035] The end of the receiving box 13 away from the through hole 27 is attached to the baffle 24, and the push plate 26 is movably connected inside the receiving box 13;

[0036] The fixing plate 20 serves a fixing function, the hydraulic push rod 21 (model HSG-08-100) allows for position changes and is connected to an external hydraulic system via a hydraulic oil pipe, the connecting ring 22 serves a connecting function, the locking rod 23 serves a fixing function, the baffle 24 serves a blocking function to prevent burrs from falling to the other end of the opening 12, the rubber ring 25 serves a sealing function, the push plate 26 is used to push the burrs inside the receiving box 13, the through hole 27 serves a connecting function, the fixing block 28 serves a supporting function and has a spring installed inside, the connecting telescopic block 29 serves a limiting function, and the pull plate 290 facilitates hand movement of the telescopic block 29.

[0037] Working principle:

[0038] Tighten the locking rod 23 by putting the connecting ring 22 on the hydraulic push rod 21, and then insert the hydraulic push rod 21 into the opening 12 and fix it on the fixing plate 20. The rubber ring 25 is attached to the inner wall of the opening 12. Press down the pull plate 290 with one hand and push the receiving box 13 into the opening 12 with the other hand so that it fits against the baffle 24. Release the pull plate 290, and the telescopic block 29 on the fixing block 28 moves upward and gets into the through hole 27. Set the working frequency of the hydraulic push rod 21. After a period of production, the hydraulic push rod 21 on the fixing plate 20 starts, driving the push plate 26 to move and push the accumulated burrs out of the opening 12 along the receiving box 13.

[0039] This step allows for the periodic removal of accumulated burrs, saving labor and preventing disruptions to production due to missed cleaning.

[0040] Please see Figure 6 As shown, this embodiment, based on the above embodiment, further includes:

[0041] The guide assembly includes a connecting plate 30, an inclined plate 31, and a rubber strip 32. The connecting plate 30 is fixed to the upper end of the push plate 26, the inclined plate 31 is fixed to the upper end of the connecting plate 30, and the rubber strip 32 is fixed to the upper end of the inclined plate 31.

[0042] The connecting plate 30 is used to connect the push plate 26 and the inclined plate 31. The inclined plate 31 serves as a guide, and the rubber strip 32 serves as a blocking function.

[0043] Working principle:

[0044] The movable end of the hydraulic push rod 21 extends, driving the push plate 26 to move. As the push plate 26 moves, it also drives the inclined plate 31 and rubber strip 32 on the connecting plate 30 to move. The push plate 26 pushes the accumulated burrs, and the burrs that are being pressed down fall onto the inclined plate 31 and slide into the receiving box 13.

[0045] This step prevents the burrs falling from above from landing on the other side of the push plate 26 when it pushes the accumulated burrs, thus preventing the push plate 26 from returning to its original position.

[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A precision edge punching die for forging a pulley, characterized in that, include: The stamping die includes a base (10), a support platform (11), an opening (12), a receiving box (13), and a stamping part. The support platform (11) is fixed on the upper end of the base (10), the opening (12) is opened at the lower end of the support platform (11), the receiving box (13) is inserted into the opening (12), and part of the stamping part is fixed on the support platform (11) and part is movably connected above the support platform (11). The movable component includes a hydraulic push rod (21), a baffle (24), a rubber ring (25), and a push plate (26). The hydraulic push rod (21) is fixed to one end inside the opening (12), the baffle (24) is fixed to the fixed end of the hydraulic push rod (21), the rubber ring (25) is fixed to the outer ring of the baffle (24), and the push plate (26) is fixed to the movable end of the hydraulic push rod (21).

2. The precision edge punching die for belt pulley forging according to claim 1, characterized in that: The moving component also includes a fixing plate (20), which is fixed to the side of the support platform (11) and located at one end of one of the openings (12). The fixed end of the hydraulic push rod (21) is fixed on the fixing plate (20).

3. The precision edge punching die for belt pulley forging according to claim 1, characterized in that: The moving component also includes a connecting ring (22) and a locking rod (23). One end of the connecting ring (22) is fixed to the side of the baffle (24) and sleeved on the hydraulic push rod (21). The locking rod (23) is screwed to the side of the connecting ring (22) and fits against the hydraulic push rod (21).

4. The precision edge punching die for belt pulley forging according to claim 1, characterized in that: The movable component also includes a through hole (27), a fixing block (28), a telescopic locking block (29), and a pull plate (290). The through hole (27) is opened in the middle of one end of the receiving box (13). The fixing block (28) is fixed to the side of the base (10). The telescopic locking block (29) is movably connected to the upper end of the fixing block (28), and the upper end is inserted into the through hole (27). The pull plate (290) is fixed to the side of the telescopic locking block (29).

5. A precision edge punching die for belt pulley forging according to claim 1, characterized in that: The end of the receiving box (13) away from the through hole (27) is attached to the baffle (24), and the push plate (26) is movably connected inside the receiving box (13).

6. The precision edge punching die for belt pulley forging according to claim 1, characterized in that: The stamping part includes a lower die (14) and an upper die (15). The lower die (14) is fixed at the middle of the upper end of the support platform (11), and the upper die (15) is movably connected above the lower die (14) through a hydraulic lifting system.

7. A precision edge punching die for belt pulley forging according to claim 1, characterized in that: It also includes a guide assembly, which includes a connecting plate (30), an inclined plate (31) and a rubber strip (32). The connecting plate (30) is fixed to the upper end of the push plate (26), the inclined plate (31) is fixed to the upper end of the connecting plate (30), and the rubber strip (32) is fixed to the upper end of the inclined plate (31).