A bending chuck suitable for various wire diameters
By designing a bending chuck structure that adapts to various wire diameters, the problem of the inability to replace existing bending chucks has been solved, enabling rapid replacement of the chuck body and stability of metal wire bending, thereby improving processing efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN KAISHENGWEI ELECTRONICS CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-05-29
AI Technical Summary
The existing bending clamps are not easily replaceable and cannot adapt to metal wires of different diameters, resulting in substandard processing quality.
A bending chuck structure was designed, comprising a mounting frame, a fixed bearing, a locking strip, a connecting pin, a handle, a chuck body, a bending groove, and a positioning component. Through the cooperation of bolts and the fixed frame, the chuck body can be quickly replaced and the rubber ring can be tightly fitted with the jumper wire forming machine, adapting to metal wires of different diameters.
It enables quick replacement of the chuck body, improves work efficiency, and ensures the stability and quality of metal wire bending.
Smart Images

Figure CN224294558U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending chuck technology, specifically a bending chuck adaptable to various wire diameters. Background Technology
[0002] Jumper wire forming machines are automated equipment used in fields such as electronics manufacturing. They are mainly used to process metal wires into jumper wires of specific shapes. They can automatically complete a series of processing steps such as wire feeding, cutting, and bending according to preset parameters to produce jumper wire products that meet the requirements. In the bending process, bending clamps are used to bend the metal wires to make them meet the processing requirements.
[0003] Existing bending chucks are widely used, but they can usually only bend metal wires of a fixed diameter. They are not convenient to replace. Using bending chucks with fixed bending grooves to bend metal wires that are too thick or too thin can easily lead to substandard quality. Therefore, a bending chuck that can adapt to various wire diameters is proposed to address the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a bending clamp that can adapt to various wire diameters, so as to solve the problem mentioned in the background art that the existing bending clamps are inconvenient to replace and cannot adapt to metal wires of different diameters.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A bending chuck adaptable to various wire diameters includes a mounting frame. Symmetrically arranged fixed bearings are mounted inside the mounting frame. Symmetrically arranged first locking strips are fixedly connected to the inner side of the inner ring of each fixed bearing. A connecting pin, inserted into the inner side of the inner ring of the fixed bearing, is provided on the outer side of the first locking strip. A handle is fixedly connected to one end of each connecting pin. Symmetrically arranged slots are formed on the outer side of each connecting pin. A chuck body is located inside the mounting frame. A bending groove is formed in the center of the outer side of the chuck body. Symmetrically arranged second locking strips are fixedly connected to the inner side of the chuck body. Positioning components are symmetrically mounted on the outer side of the mounting frame.
[0007] Preferably, the first and second clips are both located inside the slot, and the connecting pin is inserted into the inside of the clamp body.
[0008] Preferably, the positioning component includes a fixing block fixedly connected to the outside of the mounting frame, a fixing frame slidably connected to the outside of the fixing block, and the bottom of the fixing frame is disposed at both ends of the connecting pin.
[0009] Preferably, the fixing frame has two sets of positioning holes symmetrically opened on the side away from the mounting frame, the fixing block has a threaded groove on the side away from the mounting frame, the inner side of the threaded groove is threaded with a bolt, the outer side of the bolt is provided with a mounting hole plate, and the side of the mounting hole plate near the mounting frame is fixedly connected with symmetrically arranged positioning columns.
[0010] Preferably, the positioning holes are arranged in groups of two, and the positioning post is inserted into the inner side of one group of positioning holes.
[0011] Preferably, the outer side of the bending groove is symmetrically provided with mounting grooves on the outer side of the chuck body, a connecting block is fixedly connected to the inner side of the mounting groove, a rubber ring is provided on the outer side of the connecting block, and a connecting groove is provided on the inner side of the rubber ring.
[0012] Preferably, the connecting block is disposed inside the connecting groove and engages with the connecting groove. Multiple connecting blocks and connecting grooves are provided, and the connecting blocks and connecting grooves are distributed along a polar axis inside the rubber ring.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. In this utility model, by setting a first locking strip, connecting pin, handle, locking groove, chuck body, bending groove, second locking strip and positioning component, when it is necessary to bend metal wires of different diameters, the bolt is unscrewed and the mounting plate is removed, the fixing frame is pulled upward and fixed with the front mounting plate, and the chuck body is removed by pulling the handle, so that the chuck body with different bending grooves can be replaced, thereby adapting to metal wires of different diameters. This design makes the installation and replacement of the chuck body convenient and improves work efficiency.
[0015] 2. In this utility model, through the installation groove, connecting block, rubber ring and connecting groove, when using this bending chuck, the outer side of the rubber ring is in close contact with the outer side of the wire outlet of the jumper wire forming machine. When the metal wire is discharged, the components on the jumper wire forming machine drive the installation frame to move. At this time, the rubber ring rolls on the outer side of the wire outlet of the jumper wire forming machine. This design can ensure that the bending chuck is always in close contact with the outer side of the wire outlet of the jumper wire forming machine, thereby ensuring the stability of the metal wire bending. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the opening structure of the positioning component of this utility model;
[0018] Figure 3 This is a schematic diagram of the overall disassembly structure of this utility model;
[0019] Figure 4This is a disassembled structural diagram of the positioning component of this utility model;
[0020] Figure 5 This is a schematic diagram of the rubber ring installation structure of this utility model.
[0021] In the diagram: 1. Mounting frame; 2. Fixed bearing; 3. First retaining strip; 4. Connecting pin; 5. Handle; 6. Slot; 7. Chuck body; 8. Bending groove; 9. Second retaining strip; 10. Positioning assembly; 101. Fixing block; 102. Fixing frame; 103. Positioning hole; 104. Threaded groove; 105. Bolt; 106. Mounting hole plate; 107. Positioning post; 11. Mounting groove; 12. Connecting block; 13. Rubber ring; 14. Connecting groove. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0024] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0025] Please see Figure 1-5 This utility model provides a technical solution:
[0026] A bending chuck adaptable to various wire diameters includes a mounting frame 1. A symmetrically arranged fixed bearing 2 is installed inside the mounting frame 1. A symmetrically arranged first retaining strip 3 is fixedly connected to the inner side of the inner ring of the fixed bearing 2. A connecting pin 4, inserted into the inner side of the inner ring of the fixed bearing 2, is provided on the outer side of the first retaining strip 3. A handle 5 is fixedly connected to one end of the connecting pin 4. A retaining groove 6 is symmetrically formed on the outer side of the connecting pin 4. A chuck body 7 is located inside the mounting frame 1. A bending groove 8 is formed in the center of the outer side of the chuck body 7. A symmetrically arranged second retaining strip 9 is fixedly connected to the inner side of the chuck body 7. A positioning component 10 is symmetrically installed on the outer side of the mounting frame 1. Both the first retaining strip 3 and the second retaining strip 9 are located inside the retaining groove 6. The connecting pin 4 is inserted into the inner side of the chuck body 7. The positioning component 10 includes a fixing block 101 fixedly connected to the outer side of the mounting frame 1. A fixing frame 102 is slidably connected to the outer side of the fixing block 101. The bottom of the fixing frame 102 is located at both ends of the connecting pin 4. Two sets of symmetrically arranged retaining grooves are formed on the side of the fixing frame 102 away from the mounting frame 1. The positioning hole 103 has a threaded groove 104 on the side of the fixing block 101 away from the mounting frame 1. A bolt 105 is threadedly connected to the inner side of the threaded groove 104. A mounting hole plate 106 is provided on the outer side of the bolt 105. A symmetrically arranged positioning pin 107 is fixedly connected to the side of the mounting hole plate 106 near the mounting frame 1. The positioning holes 103 are arranged in pairs. The positioning pin 107 is inserted into the inner side of one set of positioning holes 103. The positioning is connected by a first retaining strip 3, a connecting pin 4, a handle 5, and a retaining groove 6. The chuck body 7, bending groove 8, second locking strip 9, and positioning assembly 10 are designed to be used to assemble metal wires of different diameters. When bending is required, the bolt 105 is unscrewed and the mounting plate 106 is removed. The fixing frame 102 is pulled upwards and fixed using the front mounting plate 106. The chuck body 7 is then removed by pulling the handle 5, allowing for the replacement of the chuck body 7 with different bending grooves 8 to accommodate metal wires of different diameters. This design makes the installation and replacement of the chuck body 7 convenient and improves work efficiency.
[0027] The bending groove 8 is symmetrically provided with mounting grooves 11 on the outside of the clamp body 7. A connecting block 12 is fixedly connected to the inside of the mounting groove 11. A rubber ring 13 is provided on the outside of the connecting block 12. A connecting groove 14 is provided on the inside of the rubber ring 13. The connecting block 12 is set inside the connecting groove 14 and is engaged with the connecting groove 14. Multiple connecting blocks 12 and connecting grooves 14 are provided. The connecting blocks 12 and connecting grooves 14 are distributed in a polar axis on the inside of the rubber ring 13. Through the provided mounting groove 11, connecting block 12, rubber ring 13 and connecting groove 14, when the device is in use, the outside of the rubber ring 13 is in close contact with the outside of the wire outlet of the jumper wire forming machine. When the metal wire is discharged, the components on the jumper wire forming machine drive the mounting frame 1 to move. At this time, the rubber ring 13 rolls on the outside of the wire outlet of the jumper wire forming machine. This design can ensure that the device is always in contact with the outside of the wire outlet of the jumper wire forming machine, thereby ensuring the stability of the metal wire bending.
[0028] Workflow: Before use, first fix the mounting frame 1 on the jumper wire forming machine. Then, install the corresponding chuck body 7 according to the wire diameter of the metal wire. Put the rubber ring 13 on the inner side of the mounting groove 11 on the chuck body 7, and insert the connecting block 12 into the inner side of the connecting groove 14 and engage with the connecting groove 14. Next, place the chuck body 7 inside the mounting frame 1, and align the first locking strip 3 and the second locking strip 9 horizontally. Pick up the handle 5 and insert the connecting pin 4 into the inner side of the inner ring of the fixed bearing 2 and the inner side of the chuck body 7 until the first locking strip 3 and the second locking strip 9 are both set inside the groove 6. Next, move the fixing frame 102 outside the fixing block 101 so that the bottom of the fixing frame 102 is set at both ends of the connecting pin 4. Then, place the mounting hole plate 106 on one side of the fixing frame 102, insert the positioning pin 107 into the positioning hole 103, and align the mounting hole plate 106 horizontally with the threaded groove 104. Finally, insert the bolt 105 into the mounting hole plate 106 and screw it into the inner side of the threaded groove 104. The device can be installed. When using the device, the outer side of the rubber ring 13 is tightly fitted to the outer side of the wire outlet of the jumper wire forming machine. When the metal wire is discharged, the components on the jumper wire forming machine drive the mounting frame 1 to move, causing the chuck body 7 and the connecting pin 4 to rotate inside the fixed bearing 2, thereby bending the metal wire. At this time, the rubber ring 13 rolls on the outer side of the wire outlet of the jumper wire forming machine. The design of the rubber ring 13 and its connecting components ensures that the device is always in contact with the outer side of the wire outlet of the jumper wire forming machine, thereby ensuring the stability of the metal wire bending. When it is necessary to bend metal wires of different diameters, the bolt 105 is unscrewed and the mounting plate 106 is removed. The fixed frame 102 is pulled upward and fixed with the front mounting plate 106. The handle 5 is pulled to remove the chuck body 7, and the chuck body 7 with different bending grooves 8 can be replaced to adapt to metal wires of different diameters. The design of the positioning component 10 and its connecting components makes the installation and replacement of the chuck body 7 convenient and improves work efficiency.
[0029] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bending clamp adaptable to various wire diameters, comprising a mounting frame (1), characterized in that: The mounting frame (1) is equipped with symmetrically arranged fixed bearings (2). The inner ring of the fixed bearing (2) is fixedly connected with a first locking strip (3) that is symmetrically arranged. The outer side of the first locking strip (3) is provided with a connecting pin (4) inserted into the inner ring of the fixed bearing (2). One end of the connecting pin (4) is fixedly connected with a handle (5). The outer side of the connecting pin (4) is symmetrically provided with a slot (6). The mounting frame (1) is equipped with a chuck body (7). The outer center of the chuck body (7) is provided with a bending groove (8). The inner side of the chuck body (7) is fixedly connected with a second locking strip (9) that is symmetrically arranged. The mounting frame (1) is symmetrically installed with positioning components (10).
2. The bending clamp adaptable to various wire diameters according to claim 1, characterized in that: The first card strip (3) and the second card strip (9) are both located inside the card slot (6), and the connecting pin (4) is inserted into the inside of the clamp body (7).
3. A bending clamp adaptable to various wire diameters according to claim 1, characterized in that: The positioning component (10) includes a fixing block (101) fixedly connected to the outside of the mounting frame (1), and a fixing frame (102) slidably connected to the outside of the fixing block (101). The bottom of the fixing frame (102) is located at both ends of the connecting pin (4).
4. A bending clamp adaptable to various wire diameters according to claim 3, characterized in that: The fixed frame (102) has two sets of positioning holes (103) symmetrically opened on the side away from the mounting frame (1). The fixed block (101) has a threaded groove (104) on the side away from the mounting frame (1). A bolt (105) is threadedly connected to the inside of the threaded groove (104). A mounting hole plate (106) is provided on the outside of the bolt (105). A positioning post (107) is fixedly connected to the side of the mounting hole plate (106) close to the mounting frame (1) in a symmetrical arrangement.
5. A bending chuck adaptable to various wire diameters according to claim 4, characterized in that: The positioning holes (103) are arranged in pairs, and the positioning pin (107) is inserted into the inside of one of the positioning holes (103).
6. A bending chuck adaptable to various wire diameters according to claim 5, characterized in that: The bending groove (8) is symmetrically provided with mounting grooves (11) on the outside of the chuck body (7). A connecting block (12) is fixedly connected to the inside of the mounting groove (11). A rubber ring (13) is provided on the outside of the connecting block (12). A connecting groove (14) is provided on the inside of the rubber ring (13).
7. A bending clamp adaptable to various wire diameters according to claim 6, characterized in that: The connecting block (12) is disposed inside the connecting groove (14) and engages with the connecting groove (14). Multiple connecting blocks (12) and connecting grooves (14) are provided. The connecting blocks (12) and connecting grooves (14) are distributed along the polar axis inside the rubber ring (13).