A pin shearing machine for capacitor processing

Abstract

The utility model relates to the field of capacitor processing discloses a kind of leg shearing machine for capacitor processing, including machine body, the inside fixed connection of machine body has pillar, the top fixed connection of pillar has crosspiece, the outside fixed connection of crosspiece has vertical board, the waste needle box is installed in the outside of vertical board, the outside of waste needle box is equipped with dismounting mechanism, the inside of machine body is equipped with firm component, the outside of firm component is equipped with leg shearing component.In the utility model, through the elastic action of spring and the cooperation of motor and runner, the capacitor transmitted from conveyor belt is orderly and quantitatively transmitted, is pressed and clamped simultaneously, and will not harm the capacitor at bottom, solve the problem that processing is unqualified due to unstable arrangement of capacitor in shearing process;In addition, through the ability of spring fast return, the problem that staff is inconvenient to clean discarded needle foot is solved, and the work efficiency of staff is improved.

Description

Technical Field

[0001] This utility model relates to the field of capacitor processing, and in particular to a lead-cutting machine for capacitor processing. Background Technology

[0002] A capacitor is an important electronic component. Its basic structure consists of two parallel conductive plates and an insulating material sandwiched between them. When a voltage is applied across the capacitor, charges separate between the plates, creating an electric field and storing electrical energy. However, the conductive plates of most manufactured capacitors do not meet the required specifications, so a lead-cutting machine is needed for further processing.

[0003] A capacitor lead shearing machine is an automated piece of equipment primarily used in the electronics manufacturing industry for the efficient and precise shearing of capacitor leads. Its working principle involves a robotic arm or conveyor belt feeding the capacitor into the shearing area, where a high-speed cutting blade precisely cuts the leads, while simultaneously checking whether the cut length meets requirements.

[0004] Although existing capacitor lead-cutting machines can quickly process incoming capacitors, they are prone to cutting out unstable capacitors during the cutting process, resulting in non-compliance. Furthermore, the stacking of capacitors during transportation makes lead cutting inconvenient. Therefore, a lead-cutting machine for capacitor processing is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a lead-cutting machine for capacitor processing, which aims to improve the problem in the prior art of stabilizing the capacitor before cutting its leads during processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A lead-cutting machine for capacitor processing includes a machine body, a support column fixedly connected inside the machine body, a horizontal plate fixedly connected to the top of the support column, a vertical plate fixedly connected to the outside of the horizontal plate, a waste needle box installed outside the vertical plate, a disassembly mechanism installed outside the waste needle box, a stabilizing component installed inside the machine body, and a lead-cutting component installed outside the stabilizing component; the stabilizing component includes an electric push rod, which is fixedly connected inside the machine body, a housing fixedly connected to the working end of the electric push rod, a fixed rod slidably connected inside the housing, a base plate fixedly connected to one end of the fixed rod, a limit block fixedly connected to the other end of the fixed rod, a spring sleeved outside the fixed rod, a vertical shell fixedly connected to the outside of the horizontal plate, a motor fixedly connected to the outside of the vertical shell, a wheel fixedly connected to the output end of the motor, a horizontal bar fixedly connected to the outside of the wheel, a vertical bar rotatably connected to the middle of the horizontal bar, a baffle rotatably connected to the bottom of the vertical bar, a moving block fixedly connected to the outside of the baffle, a slide rail opened inside the vertical shell, and the moving block slidably connected inside the slide rail;

[0008] As a further description of the above technical solution:

[0009] The disassembly mechanism includes an adjustment component and a buckle component. The adjustment component includes a support rod, which is fixedly connected inside the vertical plate. Springs are sleeved on both ends of the support rod, and sliders are slidably connected to both ends of the support rod. A rotating plate is rotatably connected to the outside of the sliders.

[0010] As a further description of the above technical solution:

[0011] The buckle assembly includes a concave plate, which is rotatably connected to the end of the rotating plate. An insert plate is fixedly connected inside the concave plate. A slot is provided on the outside of the waste needle box, and the insert plate and the slot are engaged with each other.

[0012] As a further description of the above technical solution:

[0013] The shearing assembly includes a guillotine blade, and a groove is provided on the outside of the housing. The guillotine blade is slidably connected to the middle of the groove, and a pin is installed on the outside of the guillotine blade.

[0014] As a further description of the above technical solution:

[0015] An electric push rod two is installed inside the horizontal plate. The working end of the electric push rod two is fixedly connected to a sliding plate. A groove is opened inside the horizontal plate, and the sliding plate and the groove are engaged with each other.

[0016] As a further description of the above technical solution:

[0017] Multiple rotating shafts are rotatably connected inside the horizontal plate. A conveyor belt is sleeved on the outer circumference of each rotating shaft. A rotating rod is fixedly connected to the outer side of one of the rotating shafts. A motor is fixedly connected to the outside of the horizontal plate. The rotating shaft is fixedly connected to the output end of the motor.

[0018] As a further description of the above technical solution:

[0019] An inclined groove is fixedly connected to the outside of the horizontal plate, and a collection box is installed at the bottom of the inclined groove;

[0020] As a further description of the above technical solution:

[0021] A fixing block is fixedly connected inside the horizontal plate, and the fixing block is located in the middle of the conveyor belt.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, through the elastic action of the spring and the cooperation of the motor and the rotating wheel, the capacitors transmitted from the conveyor belt are transported in an orderly and quantitative manner, while being pressed and clamped without damaging the capacitors at the bottom. This solves the problem of unstable arrangement of capacitors during the shearing process, which leads to unqualified processing.

[0024] 2. In this utility model, the ability of the spring to quickly return to its original position solves the problem of workers finding it inconvenient to clean up discarded needles, thereby improving the work efficiency of workers. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a lead-cutting machine for capacitor processing proposed in this utility model;

[0026] Figure 2 This is a cross-sectional schematic diagram of the horizontal plate of a lead-cutting machine for capacitor processing proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the lead-cutting assembly of a lead-cutting machine for capacitor processing proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the conveyor belt structure of a lead-cutting machine for capacitor processing proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the disassembly mechanism of a lead-cutting machine for capacitor processing proposed in this utility model;

[0030] Figure 6 This is a cross-sectional schematic diagram of the upright shell of a lead-cutting machine for capacitor processing proposed in this utility model.

[0031] Legend:

[0032] 1. Machine body; 2. Motor 1; 3. Horizontal plate; 4. Electric push rod 1; 5. Guillotine; 6. Vertical plate; 7. Inclined groove; 8. Collection box; 9. Waste needle box; 10. Support column; 11. Limiting block; 12. Outer shell; 13. Base plate; 14. Groove; 15. Slide plate; 16. Electric push rod 2; 17. Slide groove; 18. Fixing rod; 19. Spring 1; 20. Fixing block; 21. Rotating shaft; 22. Conveyor belt; 23. Rotating rod; 24. Sliding block; 25. Support rod; 26. Spring 2; 27. Rotating plate; 28. Concave plate; 29. ​​Insert plate; 30. Slot; 31. Pin; 32. Vertical shell; 33. Motor 2; 34. Rotating wheel; 35. Slide rail; 36. Moving block; 37. Baffle; 38. Horizontal bar; 39. Vertical bar. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1-6This utility model provides an embodiment of a capacitor cutting machine, comprising a body 1, with a support column 10 fixedly connected inside the body 1. The support column 10 stabilizes the entire device and improves operational safety. A horizontal plate 3 is fixedly connected to the top of the support column 10, and a vertical plate 6 is fixedly connected to the outside of the horizontal plate 3. A waste needle box 9 is installed on the outside of the vertical plate 6 to collect the cut waste needles and prevent them from falling to the ground and injuring others. A disassembly mechanism is installed on the outside of the waste needle box 9. A stabilizing component is installed inside the body 1, and a cutting component is installed on the outside of the stabilizing component. The stabilizing component includes an electric push rod 4, which provides power for the operation of the entire device. The electric push rod 4 is fixedly connected inside the body 1, and a housing 12 is fixedly connected to the working end of the electric push rod 4 to protect the internal parts from damage. A fixing rod 18 is slidably connected inside the housing 12 to prevent the stabilizing component from tilting during the descent and pressing process. A base plate 13 is fixedly connected to one end of the fixing rod 18. The base plate 13 is made of rubber to prevent damage to the capacitor during pressing. The other end of the fixing rod 18... A limiting block 11 is fixedly connected to the end of the fixed rod 18, and a spring 19 is sleeved on the outside of the fixed rod 18. Through elasticity, the base plate 13 will rise under compression. At the same time, the limiting block 11 will prevent the base plate 13 from falling when the spring 19 returns to its original position, ensuring the stability of the entire equipment during the shearing process. At the same time, the efficient processing of capacitors also reduces cost consumption. A vertical shell 32 is fixedly connected to the top of the horizontal plate 3, which can protect the internal parts and ensure stable operation. A motor 33 is fixedly connected to the outside of the vertical shell 32 to provide power to the entire equipment. A rotating wheel 34 is fixedly connected to the output end of the second machine 33, which can rotate. A crossbar 38 is fixedly connected to the outside of the rotating wheel 34. The rotation of the rotating wheel 34 drives the crossbar 38 to rotate. A vertical bar 39 is rotatably connected to the middle of the crossbar 38. A baffle 37 is rotatably connected to the bottom of the vertical bar 39, which can block the incoming capacitor. A moving block 36 is fixedly connected to the outside of the baffle 37. A slide rail 35 is opened inside the vertical shell 32. The moving block 36 is slidably connected inside the slide rail 35, which allows the baffle 37 to move more smoothly.

[0035] Reference Figure 1 and Figure 5 The disassembly mechanism includes an adjustment component and a snap-fit ​​component. The adjustment component includes a support rod 25, which is fixedly connected inside the vertical plate 6 to ensure the stability of the entire mechanism. Springs 26 are sleeved on both ends of the support rod 25, and sliders 24 are slidably connected to both ends of the support rod 25. A rotating plate 27 is rotatably connected to the outside of the sliders 24. When the rotating plate 27 rotates, the sliders 24 slide on the support rod 25 and compress the springs 26. The snap-fit ​​component includes a concave plate 28, which is rotatably connected to the end of the rotating plate 27 to facilitate the snap-fit ​​component to be aligned and installed. An insert plate 29 is fixedly connected inside the concave plate 28. A slot 30 is opened on the outside of the waste needle box 9. The insert plate 29 and the slot 30 are interlocked to securely fix the waste needle box 9 inside the equipment. At the same time, the simple operation improves the work efficiency.

[0036] Reference Figures 1-4 The shearing assembly includes a guillotine 5. A groove 17 is provided on the outside of the outer casing 12, and the guillotine 5 is slidably connected to the middle of the groove 17, allowing for adjustment of the cutting length. A pin 31 is installed on the outside of the guillotine 5 to fix it after adjustment. An electric push rod 16 is installed inside the horizontal plate 3, and a sliding plate 15 is fixedly connected to the working end of the electric push rod 16, allowing the sliding plate 15 to extend and retract. A groove 14 is provided inside the horizontal plate 3, and the sliding plate 15 engages with the groove 14. When the sliding plate 15 is extended, the guillotine 5 also moves downwards, allowing for quick and precise cutting of the capacitor without bending it. Multiple rotating shafts 21 are rotatably connected, and a conveyor belt 22 is fitted around the outer periphery of the rotating shafts 21 for conveying capacitors. A rotating rod 23 is fixedly connected to the outer side of one of the rotating shafts 21. A motor 2 is fixedly connected to the outside of the horizontal plate 3. The rotating shaft 21 is fixedly connected to the output end of the motor 2. The operation of the motor 2 drives the rotating rod 23 to rotate, which in turn drives the entire conveyor belt 22 to operate. A sloping groove 7 is fixedly connected to the outside of the horizontal plate 3. A collection box 8 is installed at the bottom of the sloping groove 7. The processed capacitors slide from the sloping groove 7 into the collection box 8. A fixing block 20 is installed inside the conveyor belt 22 to prevent the conveyor belt 22 from bending when stabilizing the capacitors.

[0037] Working principle: First, when the device is needed, install the guillotine 5 to the required cutting length, then start the electric push rod 4, and then start the electric push rod 16. When the base plate 13 touches the capacitor, the fixing rod 18 and the limiting block 11 will rise and the spring 19 sleeved on the outside will be squeezed by the outer shell 12 and the base plate 13. The base plate 13 will be lifted, and the guillotine 5 on both sides will continue to descend and touch the pushed-out slide plate 15, cutting off the capacitor needle between them. When the electric push rod 16 retracts, the waste needle on the slide plate 15 will be pushed down by the horizontal plate 3 and finally fall into the waste needle box 9.

[0038] Furthermore, when it is necessary to quantify the transmitted capacitors, simply start motor 2 33. At this time, the wheel 34 connected to the output end of motor 2 33 will rotate, and drive the external crossbar 38 to rotate. The vertical bar 39 connected below the crossbar 38 will drive the baffle 37 to move up and down. The slide rails 35 on both sides of the vertical shell 32 will slide up and down in coordination with the moving block 36 on the outside of the baffle 37, keeping the entire quantization component smoother and more stable, so that the transmitted capacitors can be transmitted in an orderly manner.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A lead-cutting machine for capacitor processing, comprising a machine body (1), characterized in that: The machine body (1) is fixedly connected to a support column (10), a horizontal plate (3) is fixedly connected to the top of the support column (10), a vertical plate (6) is fixedly connected to the outside of the horizontal plate (3), a waste needle box (9) is installed on the outside of the vertical plate (6), a disassembly mechanism is installed on the outside of the waste needle box (9), a stabilizing component is installed inside the machine body (1), and a foot-cutting component is installed on the outside of the stabilizing component. The stabilizing component includes an electric push rod (4), which is fixedly connected inside the body (1). The working end of the electric push rod (4) is fixedly connected to a housing (12). A fixing rod (18) is slidably connected inside the housing (12). One end of the fixing rod (18) is fixedly connected to a base plate (13), and the other end of the fixing rod (18) is fixedly connected to a limit block (11). A spring (19) is sleeved on the outside of the fixing rod (18), and a vertical shell (32) is fixedly connected to the outside of the horizontal plate (3). The outer shell (32) is fixedly connected to a second motor (33), and the output end of the second motor (33) is fixedly connected to a wheel (34). The outer side of the wheel (34) is fixedly connected to a crossbar (38), and the middle of the crossbar (38) is rotatably connected to a vertical rod (39). The bottom of the vertical rod (39) is rotatably connected to a baffle (37), and the outer side of the baffle (37) is fixedly connected to a moving block (36). The inner side of the shell (32) is provided with a slide rail (35), and the moving block (36) is slidably connected inside the slide rail (35).

2. The lead-cutting machine for capacitor processing according to claim 1, characterized in that: The disassembly mechanism includes an adjustment component and a buckle component. The adjustment component includes a support rod (25), which is fixedly connected inside the vertical plate (6). Both ends of the support rod (25) are fitted with springs (26), and both ends of the support rod (25) are slidably connected with sliders (24). A rotating plate (27) is rotatably connected to the outside of the sliders (24).

3. A lead-cutting machine for capacitor processing according to claim 2, characterized in that: The buckle assembly includes a concave plate (28), which is rotatably connected to the end of the rotating plate (27). An insert plate (29) is fixedly connected inside the concave plate (28). A slot (30) is provided on the outside of the waste needle box (9). The insert plate (29) and the slot (30) are engaged with each other.

4. A lead-cutting machine for capacitor processing according to claim 1, characterized in that: The shearing assembly includes a guillotine (5), and a groove (17) is provided on the outside of the housing (12). The guillotine (5) is slidably connected to the middle of the groove (17), and a pin (31) is installed on the outside of the guillotine (5).

5. A lead-cutting machine for capacitor processing according to claim 1, characterized in that: An electric push rod (16) is installed inside the horizontal plate (3). A sliding plate (15) is fixedly connected to the working end of the electric push rod (16). A groove (14) is opened inside the horizontal plate (3). The sliding plate (15) and the groove (14) are engaged with each other.

6. A lead-cutting machine for capacitor processing according to claim 1, characterized in that: The horizontal plate (3) is rotatably connected to multiple rotating shafts (21), and a conveyor belt (22) is sleeved on the outer periphery of the rotating shaft (21). A rotating rod (23) is fixedly connected to the outer side of one of the rotating shafts (21). A motor (2) is fixedly connected to the outside of the horizontal plate (3), and the rotating shaft (21) is fixedly connected to the output end of the motor (2).

7. A lead-cutting machine for capacitor processing according to claim 1, characterized in that: The horizontal plate (3) is fixedly connected to the outside of the inclined groove (7), and a collection box (8) is installed at the bottom of the inclined groove (7).

8. A lead-cutting machine for capacitor processing according to claim 6, characterized in that: A fixing block (20) is fixedly connected inside the horizontal plate (3), and the fixing block (20) is located in the middle of the conveyor belt (22).

Images