Stainless steel wire rope welding device

Abstract

The utility model discloses a stainless steel wire rope welding set, including temperature insulation mechanism and the exhaust mechanism of assembling in the back of temperature insulation mechanism, the temperature insulation mechanism includes two sets of temperature insulation water tank, the inside of temperature insulation water tank all is provided with the sliding slot, the bottom fixed mounting of sliding slot has bottom closed ring, the utility model relates to stainless steel wire rope processing technical field. The stainless steel wire rope welding set, through the cooperation between temperature insulation water tank, top closed ring and bottom closed ring, can carry out water -cooling heat -insulation cooling treatment to the non -welding area of steel wire rope and avoid high temperature diffusion, keep the cold work hardening strength of steel wire, ensure the strength when using subsequently of steel wire rope non -welding area, through the cooperation of clamping ring and threaded rod, can carry out pressurizing close -up treatment to the welding area and non -welding area junction of steel wire rope, avoid or reduce the situation that the water liquid of cooling penetrates to the welding area, increase the stability when welding to steel wire rope.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel wire rope processing technology, specifically to a stainless steel wire rope welding device. Background Technology

[0002] Stainless steel wire rope is a rope made of twisted stainless steel wire. It has the characteristics of corrosion resistance, high strength and good flexibility. It is widely used in many fields of industry and daily life. When using wire rope, it needs to be connected. In non-load-bearing or low-risk scenarios, the wire rope can be connected by welding.

[0003] The "A Steel Wire Rope Welding Machine" disclosed in publication number "CN219293089U" includes a base, which is fixedly connected to a melting furnace mechanism and a mounting frame; the mounting frame is provided with a rotating ring mechanism and a driving mechanism; the rotating ring mechanism is fixedly connected to a telescopic reset mechanism; the telescopic reset mechanism is fixedly connected to a mounting ring; and the mounting ring is fixedly connected to a vibration mechanism and a clamping wheel mechanism.

[0004] Traditional welding equipment does not have heat-insulating function when welding steel wire ropes. When the heat during welding is conducted on the steel wire rope, thermal expansion will cause the steel wire rope structure to twist or loosen, thereby reducing the overall strength of the steel wire rope. To address this problem, we have designed a stainless steel wire rope welding device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a stainless steel wire rope welding device that solves the problems of not having the function of heat insulation and cooling for other areas during wire rope welding, and the thermal expansion caused by heat conduction during welding leading to twisting or loosening of the wire rope structure.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a stainless steel wire rope welding device, including a heat insulation mechanism and a smoke exhaust mechanism assembled on the back of the heat insulation mechanism;

[0007] The insulation mechanism includes two sets of insulated water tanks. Each insulated water tank has a sliding groove on its inner side. A bottom closing ring is fixedly installed at the bottom of the sliding groove. A closing plate is slidably installed inside the sliding groove via a sliding plate. A top closing ring that cooperates with the bottom closing ring is fixedly installed at the bottom of the closing plate. Sealing rings are fixedly installed on the inner walls of both the bottom closing ring and the top closing ring.

[0008] The smoke exhaust mechanism includes a smoke hood, with mounting plates fixedly installed on both sides of the smoke hood, an exhaust fan fixedly installed on the back of the smoke hood, and a filter screen fixedly installed on the front side inside the smoke hood.

[0009] Two sets of adjusting seats are fixedly installed on the inner side of each insulated water tank. Adjusting screws are threaded inside each adjusting seat. A clamping ring is rotatably installed at one end of each adjusting screw, and a rocker wheel is fixedly installed at the other end of each adjusting screw.

[0010] Preferably, a liquid collection cover is fixedly installed on the lower inner side of the insulated water tank, and a water guide pipe is fixedly connected to the bottom of the liquid collection cover.

[0011] Preferably, a fixing plate is fixedly installed on the back of each insulated water tank, a support roller is rotatably installed on the upper front of the fixing plate, and a guide roller that works in conjunction with the support roller is rotatably installed inside the insulated water tank.

[0012] Preferably, two sets of downward screws are fixedly installed on the inner side of the top of the insulated water tank, and an adjustment plate that works in conjunction with the downward screws is fixedly installed on the top of the closing plate.

[0013] Preferably, a circulating water pipe is fixedly installed at the bottom of each of the insulated water tanks.

[0014] Preferably, support frames are fixedly installed on both sides of the bottom of the insulated water tank, and foot plates are fixedly installed on the bottom of each support frame.

[0015] This utility model provides a stainless steel wire rope welding device. Compared with the prior art, it has the following advantages:

[0016] (1) The stainless steel wire rope welding device, through the cooperation between the heat-insulating water tank, the top closed ring and the bottom closed ring, can perform water-cooling heat insulation and cooling treatment on the non-welded area of ​​the wire rope and avoid high temperature diffusion, maintain the cold work hardening strength of the wire, and ensure the strength of the non-welded area of ​​the wire rope during subsequent use.

[0017] (2) By using the clamping ring and the threaded rod, the junction of the welded area and the non-welded area of ​​the wire rope can be pressurized and tightened. Pressurization and tightening can prevent or reduce the penetration of cooling water into the welded area of ​​the wire rope, thereby increasing the stability of the wire rope welding process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the closed plate structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the smoking hood of this utility model.

[0021] Figure 4 This is a schematic diagram of the clamping ring structure of this utility model.

[0022] Figure 5 This is a schematic diagram of the circulating water pipe structure of this utility model.

[0023] In the diagram: 1. Insulation mechanism; 101. Insulated water tank; 102. Support frame; 103. Foot plate; 104. Downward screw; 105. Slide groove; 106. Bottom closing ring; 107. Sealing ring; 108. Circulating water pipe; 2. Smoke exhaust mechanism; 201. Smoke hood; 202. Filter screen; 203. Exhaust fan; 204. Mounting plate; 3. Fixing plate; 301. Support roller; 302. Guide roller; 4. Adjusting seat; 401. Adjusting screw; 402. Rocker wheel; 403. Clamping ring; 5. Closing plate; 501. Adjusting plate; 502. Top closing ring; 503. Slide plate; 6. Liquid collection hood; 601. Water guide pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0025] Example 1

[0026] Please see Figure 2-4 As shown, this embodiment proposes a stainless steel wire rope welding device, including a heat insulation mechanism 1 and a smoke exhaust mechanism 2 assembled on the back of the heat insulation mechanism 1. The heat insulation mechanism 1 includes two sets of heat insulation water tanks 101. Each heat insulation water tank 101 has a sliding groove 105 on its inner side. A bottom closing ring 106 is fixedly installed at the bottom of the sliding groove 105. A closing plate 5 is slidably installed inside the sliding groove 105 via a sliding plate 503. A top closing ring 502 that cooperates with the bottom closing ring 106 is fixedly installed at the bottom of the closing plate 5. Sealing rings 107 are fixedly installed on the inner walls of both the bottom closing ring 106 and the top closing ring 502. The smoke exhaust mechanism 2 includes a smoke hood 201. Mounting plates 204 are fixedly installed on both sides of the smoke hood 201. An exhaust fan 203 is fixedly installed on the back of the smoke hood 201. A filter screen 202 is fixedly installed on the front side inside the smoke hood 201.

[0027] In use, the welded end of the wire rope extends to the outside of the insulated water tank 101 via the slide 105. The sliding plate 503 lowers the top closing ring 502, allowing it to engage with the bottom closing ring 106. When engaged, the top and bottom closing rings 502 and 106 are fitted over the wire rope, closing the insulated water tank 101. The sealing ring 107 enhances the seal between the top and bottom closing rings 502 and 106 and the outer wall of the wire rope. Injecting coolant into the insulated water tank 101 cools the non-welded areas of the wire rope, preventing heat transfer during welding from causing thermal expansion and resulting in wire rope twisting or structural loosening. Furthermore, the functionality of the device is enhanced, and the stability of the wire rope is improved during post-weld use. The fume hood 201 is fixedly installed between the two sets of insulated water tanks 101 via the mounting plate 204. The exhaust fan 203 can collect and extract the fumes generated during wire rope welding through the fume hood 201. The exhaust fan 203 is connected to external fume purification equipment, thereby extracting and concentrating the fumes generated during welding through the exhaust fan 203 and the fume hood 201, preventing the fumes from flowing into the air and causing air pollution, and also preventing workers from breathing fumes for a long time and causing harm to their health. The filter screen 202 can filter particulate matter during the extraction of fumes by the fume hood 201, preventing particulate matter in the fumes from entering the exhaust fan 203 and causing damage to the fan blades.

[0028] Example 2

[0029] Based on Example 1, such as Figure 2 and Figure 4 As shown, two sets of adjusting seats 4 are fixedly installed on the inner side of the insulated water tank 101. Adjusting screws 401 are threadedly installed inside the adjusting seats 4. A clamping ring 403 is rotatably installed at one end of the adjusting screws 401, and a rocker wheel 402 is fixedly installed at the other end of the adjusting screws 401.

[0030] In use, the adjusting seat 4 is threaded with adjusting screws 401, and clamping rings 403 are rotatably installed on the inner end of each adjusting screw 401. By rotating the adjusting screws 401, the clamping rings 403 can be retracted. The retraction of the two sets of clamping rings 403 can mechanically clamp the wire rope extending from the insulated water tank 101. When mechanically clamping the wire rope, the tightness of the contact between the steel wires can be improved, thereby avoiding or reducing the situation where the cooling water seeps into the welding area through the gaps between the steel wires. This increases the stability of the device during the insulation of the wire rope welding and improves the safety of the wire rope welding. The rocker wheel 402 facilitates the operation of the adjusting screws 401 by the operator, increasing the convenience of the operator's operation of the adjusting screws 401.

[0031] like Figure 4 As shown, liquid collection hoods 6 are fixedly installed on the lower inner side of the insulated water tank 101, and water guide pipes 601 are fixedly connected to the bottom of the liquid collection hoods 6.

[0032] When in use, the liquid collection hood 6 can recover the water that seeps out of the insulated water tank 101, and the water pipe 601 is connected to an external recovery mechanism so that the water collected in the liquid collection hood 6 can be recovered and treated.

[0033] like Figure 2 , Figure 4 and Figure 5 As shown, a fixing plate 3 is fixedly installed on the back of the insulated water tank 101. A support roller 301 is rotatably installed on the upper front of the fixing plate 3. A guide roller 302 that works in conjunction with the support roller 301 is rotatably installed inside the insulated water tank 101.

[0034] In use, the support roller 301 is fixedly installed above the heat-insulating water tank 101 by the fixing plate 3. The support roller 301 can support the wire rope roller, and the guide roller 302 can limit the wire rope to the lower part of the heat-insulating water tank 101, so that the wire rope can be completely immersed in the heat-insulating water tank 101 for heat insulation and cooling treatment.

[0035] like Figure 2 and Figure 4 As shown, two sets of downward screws 104 are fixedly installed on the inner side of the top of the insulated water tank 101, and an adjustment plate 501 that works in conjunction with the downward screws 104 is fixedly installed on the top of the closing plate 5.

[0036] In use, the adjusting plate 501 is sleeved on the pressing screw 104 and installed on the pressing screw 104 with a nut. The adjusting plate 501 can be lowered, thereby lowering and locking the closing plate 5, ensuring the stability of the top closing ring 502 when it presses and closes the wire rope.

[0037] like Figure 5 As shown, circulating water pipes 108 are fixedly installed at the bottom of the insulated water tank 101.

[0038] In use, the circulating water pipe 108 is connected to an external circulating tank. Water in the insulated water tank 101 can be drained into the circulating tank through the circulating water pipe 108. The cooling mechanism inside the circulating tank cools the water. An external water pump can re-extract the cooled water from the circulating tank and inject it back into the insulated water tank 101. This achieves the circulation and injection of cooling water into the insulated water tank 101, ensuring that the cooling liquid provides heat insulation and cooling treatment to the wire rope at a lower temperature.

[0039] like Figure 2 , Figure 4 and Figure 5 As shown, support frames 102 are fixedly installed on both sides of the bottom of the insulated water tank 101, and foot plates 103 are fixedly installed on the bottom of the support frames 102.

[0040] In use, the support frame 102 can support the bottom of the insulated water tank 101 during operation, and the foot plate 103 increases the contact between the bottom of the support frame 102 and the ground, thereby increasing the stability of the support frame 102 when supporting the insulated water tank 101.

[0041] Working principle: The insulated water tank 101 can store the non-welding areas of the wire rope. By injecting water into the insulated water tank 101, it can provide heat insulation and cooling treatment for the workers when welding the wire rope, avoiding the wire rope twisting or structural loosening caused by thermal expansion during welding. This increases the stability of the wire rope during welding and ensures the strength of the wire rope in subsequent use. The exhaust fan 203 and the fume hood 201 can extract and collect the fumes generated during welding, preventing the fumes from being released into the air and causing pollution. The adjusting screw 401 and the clamping ring 403 can mechanically clamp the wire rope, preventing or reducing the seepage of cooling water into the welding area through the gaps between the wires, thus ensuring the stability of the wire rope during welding.

[0042] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A stainless steel wire rope welding device, characterized in that: Includes a thermal insulation mechanism and a smoke exhaust mechanism mounted on the back of the thermal insulation mechanism; The insulation mechanism includes two sets of insulated water tanks. Each insulated water tank has a sliding groove on its inner side. A bottom closing ring is fixedly installed at the bottom of the sliding groove. A closing plate is slidably installed inside the sliding groove via a sliding plate. A top closing ring that cooperates with the bottom closing ring is fixedly installed at the bottom of the closing plate. Sealing rings are fixedly installed on the inner walls of both the bottom closing ring and the top closing ring. The smoke exhaust mechanism includes a smoke hood, with mounting plates fixedly installed on both sides of the smoke hood, an exhaust fan fixedly installed on the back of the smoke hood, and a filter screen fixedly installed on the front side inside the smoke hood. Two sets of adjusting seats are fixedly installed on the inner side of each insulated water tank. Adjusting screws are threaded inside each adjusting seat. A clamping ring is rotatably installed at one end of each adjusting screw, and a rocker wheel is fixedly installed at the other end of each adjusting screw.

2. The stainless steel wire rope welding device according to claim 1, characterized in that: Each of the insulated water tanks has a liquid collection cover fixedly installed on the lower inner side, and a water guide pipe is fixedly connected to the bottom of the liquid collection cover.

3. The stainless steel wire rope welding device according to claim 1, characterized in that: Each of the insulated water tanks has a fixed plate fixedly installed on its back. A support roller is rotatably installed on the upper front of the fixed plate. A guide roller that works in conjunction with the support roller is rotatably installed inside the insulated water tank.

4. The stainless steel wire rope welding device according to claim 1, characterized in that: Two sets of downward screws are fixedly installed on the inner side of the top of the insulated water tank, and an adjustment plate that works in conjunction with the downward screws is fixedly installed on the top of the closing plate.

5. The stainless steel wire rope welding device according to claim 1, characterized in that: The bottom of each insulated water tank is fixedly equipped with a circulating water pipe.

6. The stainless steel wire rope welding device according to claim 1, characterized in that: Both sides of the bottom of the insulated water tank are fixedly installed with support frames, and the bottom of each support frame is fixedly installed with foot plates.

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