Positioning device for axle housing welding

Abstract

The utility model provides a kind of positioning device for axle housing welding, it is related to welding positioning technical field, comprising: stable frame, the rear side of stable frame is equipped with two place positioning vertical board;Rotary installation is rotated between two described positioning vertical board and has rotary screw one, the outside of one positioning vertical board is equipped with servo motor, and the output end of servo motor is connected with the one end of rotary screw one;Rotary wheel is rotatably installed in the middle position of support;The side end of rotary wheel is equipped with transmission gear;Rotary wheel and transmission gear are slidably installed with traction slide bar in the middle position;The inner end of traction slide bar is equipped with positioning plate.Traction slide bar drives fixed clamping plate fixed axle housing to realize automatic turning, save a lot of manpower and time, greatly improve the efficiency of axle housing welding, solve the problem that when completing one side welding, it needs to be turned over to weld the other side due to the weight of axle housing itself, the whole turning process is relatively time-consuming and laborious.

Description

Technical Field

[0001] This utility model relates to the field of welding positioning technology, and in particular to a positioning device for welding axle housings. Background Technology

[0002] The axle housing is an important component of the center of gravity of a car axle. It serves as the base for mounting components such as the main reducer, differential, and half-shafts, and bears the load of the car to maintain its normal operation on the road. During the welding process, a positioning device is required to position and fix the axle housing to ensure its stability during welding.

[0003] In the existing technology, when positioning the welded axle housing, the axle housing is fixed in a specific position during the welding process, and its position is relatively fixed. Since the axle housing itself is heavy, when it needs to be flipped to weld the other side after one side is welded, the whole flipping process is time-consuming and laborious, which affects the welding efficiency of the axle housing. Utility Model Content

[0004] This utility model relates to a positioning device for welding axle housings, which solves the problem that when axle housings are fixed in a specific position during the welding process, their position is relatively fixed. Since the axle housings themselves are heavy, after one side is welded, it is necessary to flip them over to weld the other side. The entire flipping process is time-consuming and laborious, which affects the welding efficiency of axle housings.

[0005] This utility model provides a positioning device for welding axle housings, specifically including: a stabilizer frame, the stabilizer frame being a rectangular frame structure, with two positioning vertical plates installed on the rear side of the stabilizer frame, and a bracket installed at the middle position of the top of both ends of the stabilizer frame; a rotating screw is rotatably installed between the two positioning vertical plates, a servo motor is installed on the outer side of one positioning vertical plate, and the output end of the servo motor is connected to one end of the rotating screw; drive gears are installed on both ends of the rotating screw; a rotating wheel is rotatably installed at the middle position of the bracket; a transmission gear is installed on the side end of the rotating wheel; a traction slide rod is slidably installed at the middle position of the rotating wheel and the transmission gear; a positioning plate is installed at the inner end of the traction slide rod; and two fixing clamps are slidably installed on the inner side of the positioning plate.

[0006] Furthermore, the outer side of the transmission gear meshes with the outer side of the drive gear; a drive cylinder is installed on the outer side of the bracket, and a traction plate is fixedly installed on the output end of the drive cylinder; the top side of the traction plate is rotatably connected to the outer end of the traction slide rod.

[0007] Furthermore, a guide rod is installed on one side of the positioning plate, and a drive screw is rotatably installed on the other side of the positioning plate; the middle position of the fixing plate is an arc-shaped structure, and the two ends of the fixing plate are respectively installed on the outside of the guide rod and the drive screw.

[0008] Furthermore, a fixing frame is installed on the top of the positioning vertical plate and the bracket; a drive cylinder is installed at one end of the fixing frame, an air pump is installed at the other end of the fixing frame, and two positioning rods are installed on the inner side of the fixing frame; guide slides are slidably installed on the outer sides of the two positioning rods; the side of the guide slide is connected to the output end of the drive cylinder at one end of the fixing frame.

[0009] Furthermore, an air jet pipe is installed at the bottom of the guide slide, wherein the bottom of the air jet pipe has multiple slots; a guide pipe is installed on the output end of the air pump at the other end of the fixing frame; the side end of the guide pipe is connected to the side of the air jet pipe; and a collection cover is installed on the inner side of the stabilizing frame.

[0010] Furthermore, a guide crossbar is installed between the two positioning vertical plates, and a rotating screw is rotatably installed between the two positioning vertical plates. A drive motor is installed on the outside of another positioning vertical plate, and the output end of the drive motor is connected to one end of the rotating screw. A movable plate is installed on the rotating screw.

[0011] Furthermore, the movable plate has an L-shaped structure and is slidably mounted on the outside of the guide crossbar. A drive cylinder is installed on the side end of the movable plate, and a support plate is installed on the output end of the drive cylinder.

[0012] This utility model provides a positioning device for welding axle housings, which has the following advantages:

[0013] In use, this utility model drives the transmission gear to rotate through the meshing of the drive gear, which in turn drives the rotating wheel to rotate in the middle position of the bracket. The traction slide rod drives the axle housing fixed by the fixed clamp to automatically flip over, which changes the cumbersome operation of manually flipping the axle housing in the traditional welding process. It not only saves a lot of manpower and time, but also avoids the safety hazards that may be caused by manual flipping, and greatly improves the efficiency of axle housing welding.

[0014] In addition, the airflow from the jet pipe is precisely directed towards the welded area, which can quickly reduce the temperature of the welding area. The downward airflow also blows the slag that splashes from the welding area downwards, and the slag falls into the collection hood for storage, reducing the problem of slag splashing to other places and keeping the welding working environment clean. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0016] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0017] In the attached diagram:

[0018] Figure 1 A schematic diagram of the overall structure of this utility model is shown;

[0019] Figure 2 A cross-sectional view of the stabilizer frame of this utility model is shown;

[0020] Figure 3 A three-dimensional structural diagram of the traction slide bar of this utility model is shown;

[0021] Figure 4 A three-dimensional structural diagram of the fixing clamp of this utility model is shown;

[0022] Figure 5 A three-dimensional structural diagram of the bottom of the jet pipe of this utility model is shown;

[0023] Figure 6 A three-dimensional structural diagram of the pallet of this utility model is shown.

[0024] List of reference numerals

[0025] 1. Stabilizer; 101. Positioning Vertical Plate; 102. Bracket; 103. Rotating Screw 1; 104. Drive Gear; 105. Rotating Wheel; 106. Transmission Gear; 107. Traction Slide Rod; 108. Traction Plate; 109. Positioning Plate; 1010. Guide Rod; 1011. Drive Screw; 1012. Fixing Clamp;

[0026] 2. Fixing frame; 201. Positioning rod; 202. Guide slide plate; 203. Jet pipe; 204. Flow guide pipe; 205. Collection cover;

[0027] 3. Guide crossbar; 301. Rotating screw two; 302. Movable plate; 303. Support plate. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Please refer to Figures 1 to 6 :

[0030] Example 1: This utility model proposes a positioning device for welding axle housings, comprising: a stabilizer 1, which is a rectangular frame structure, with two positioning vertical plates 101 installed on the rear side of the stabilizer 1, and a bracket 102 installed at the middle position of the top of both ends of the stabilizer 1; a rotating screw 103 is rotatably installed between the two positioning vertical plates 101, and a servo motor is installed on the outer side of one positioning vertical plate 101, with the output end of the servo motor connected to one end of the rotating screw 103; drive gears 104 are installed on both ends of the rotating screw 103; a rotating wheel 105 is rotatably installed at the middle position of the bracket 102; a transmission gear 106 is installed on the side end of the rotating wheel 105; and a sliding contact is formed between the rotating wheel 105 and the transmission gear 106. A traction slide bar 107 is mounted on the traction slide bar 107; a positioning plate 109 is mounted on the inner end of the traction slide bar 107; two fixing plates 1012 are slidably mounted on the inner side of the positioning plate 109; the outer side of the transmission gear 106 is meshed with the outer side of the drive gear 104; a drive cylinder is mounted on the outer side of the bracket 102, and a traction plate 108 is fixedly mounted on the output end of the drive cylinder; one side of the top of the traction plate 108 is rotatably connected to the outer end of the traction slide bar 107; a guide rod 1010 is mounted on one side of the positioning plate 109, and a drive screw 1011 is rotatably mounted on the other side of the positioning plate 109; the middle position of the fixing plate 1012 is an arc-shaped structure, and the two ends of the fixing plate 1012 are respectively mounted on the outer side of the guide rod 1010 and the drive screw 1011.

[0031] In this embodiment, when positioning the axle housing during welding, the position between the two positioning plates 109 is adjusted according to the length of the axle housing. The drive cylinder on the outer side of the bracket 102 drives the traction plate 108 to move. The traction plates 108 in both directions drive the traction slide rod 107 to slide in the middle position between the rotating wheel 105 and the transmission gear 106. Then, the traction slide rod 107 drives the inner positioning plate 109 to move, so that the two positioning plates 109 are at a suitable distance. On the other side of the positioning plate 109, the drive screw 1011 is rotated to drive the fixing clamp 1012 to move along the guide rod 1010. The two fixing clamps 1012 are positioned at both ends of the axle housing. For positioning, a servo motor on the outer side of the positioning vertical plate 101 drives the rotating screw 103 to rotate. The two ends of the rotating screw 103 drive the drive gear 104 to mesh with the drive gear 106 to rotate. The drive gear 106 drives the rotating wheel 105 to rotate in the middle position of the bracket 102. The rotating wheel 105 and the drive gear 106 then drive the traction slide 107 to rotate. The traction slide 107 then drives the axle housing fixed by the fixed clamp 1012 to rotate, which facilitates the flipping of the welding position and ensures the welding quality of the axle housing. The entire flipping process does not require manual flipping, which saves time and effort and improves the welding efficiency of the axle housing.

[0032] In Example 2, based on Example 1, a fixing frame 2 is installed on the top of the positioning vertical plate 101 and the bracket 102; a drive cylinder is installed at one end of the fixing frame 2, and an air pump is installed at the other end of the fixing frame 2; two positioning rods 201 are installed on the inner side of the fixing frame 2; a guide slide plate 202 is slidably installed on the outer side of the two positioning rods 201; the side of the guide slide plate 202 is connected to the output end of the drive cylinder at one end of the fixing frame 2; an air jet pipe 203 is installed at the bottom of the guide slide plate 202, wherein the bottom of the air jet pipe 203 has multiple slots; a guide pipe 204 is installed on the output end of the air pump at the other end of the fixing frame 2; the side end of the guide pipe 204 is connected to the side of the air jet pipe 203. The inner side of the stabilizer 1 is equipped with a collection cover 205. During the welding process, when the axle housing is positioned, the airflow generated by the air pump at the other end of the fixed frame 2 enters the interior of the jet pipe 203 through the guide pipe 204. The output end of the drive cylinder at one end of the fixed frame 2 drives the guide slide plate 202 to move along the two positioning rods 201. The guide slide plate 202 then drives the airflow ejected from the bottom jet pipe 203 toward the welded area, which cools the welded area in time. The airflow blows downward, blowing the weld slag that splashes out after the thermal expansion and contraction of the welded area downward, so that the weld slag falls into the collection cover 205 for storage, reducing the problem of weld slag splashing to other places.

[0033] In Example 3, based on Example 1, a guide crossbar 3 is installed between the two positioning vertical plates 101, and a rotating screw 301 is rotatably installed between the two positioning vertical plates 101. A drive motor is installed on the outside of another positioning vertical plate 101, and the output end of the drive motor is connected to one end of the rotating screw 301. A movable plate 302 is installed on the rotating screw 301. The movable plate 302 has an L-shaped structure and is also slidably installed on the outside of the guide crossbar 3. A drive cylinder is installed on the side end of the movable plate 302. A support plate 303 is installed on the output end of the drive cylinder. When the axle housing is positioned during the welding process, the drive motor on the outside of another positioning vertical plate 101 drives the rotating screw 301 to rotate. The rotating screw 301 drives the movable plate 302 to slide along the outside of the guide crossbar 3, so that the movable plate 302 moves to the appropriate position. Then, the drive cylinder on the side of the movable plate 302 drives the support plate 303 to move upward, so that the support plate 303 supports the components of the axle housing, ensuring the stability of the welding process and ensuring the quality of the axle housing welding.

[0034] The working principle of this embodiment is as follows: The drive cylinder on the outside of the bracket 102 drives the traction plate 108 to move. The traction plates 108 in two directions drive the positioning plate 109 at the inner end of the traction slide rod 107 to move. The two positioning plates 109 are at a suitable distance. The rotating drive screw 1011 drives the fixed clamping plate 1012 to move along the guide rod 1010. The two fixed clamping plates 1012 position the two ends of the axle housing. The drive motor on the outside of another positioning vertical plate 101 drives the rotating screw 301 to drive the movable plate 302 to slide along the guide crossbar 3. The movable plate 302 moves to a suitable position. The drive cylinder on the side of the movable plate 302 drives the support plate 303 to move upward to support the components of the axle housing and ensure stability during the welding process. After one side is welded, the outer side of one positioning vertical plate 101... The servo motor drives the rotating screw 103 and the drive gear 104 to mesh and drive the transmission gear 106 to rotate. The transmission gear 106 drives the rotating wheel 105 to rotate in the middle position of the bracket 102. The rotating wheel 105 and the transmission gear 106 drive the traction slide 107 to rotate. The traction slide 107 drives the axle housing fixed by the fixed clamp 1012 to rotate, which facilitates the flipping of the welding position. The airflow generated by the air pump enters the jet pipe 203 through the guide pipe 204. The output end of the drive cylinder at one end of the fixed frame 2 drives the guide slide 202 to move along the two positioning rods 201. The guide slide 202 drives the airflow ejected from the jet pipe 203 at the bottom to move towards the welding completed position, so as to cool down the welded position in time. The airflow blows downward and causes the welding slag to fall into the collection cover 205 for storage.

[0035] The following points should be noted in this article:

[0036] 1. The accompanying drawings of this utility model embodiment only involve the structure involved in this utility model embodiment; other structures can refer to general designs.

[0037] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.

[0038] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A positioning device for welding axle housings, comprising: A stabilizing frame (1) is provided, wherein two positioning vertical plates (101) are installed on the rear side of the stabilizing frame (1), and a bracket (102) is installed at the middle position of the top of both ends of the stabilizing frame (1); characterized in that a rotating screw (103) is rotatably installed between the two positioning vertical plates (101), and a servo motor is installed on the outer side of one positioning vertical plate (101), the output end of the servo motor being connected to one end of the rotating screw (103); and a bracket (102) is installed on both ends of the rotating screw (103). The bracket (102) is equipped with a drive gear (104); a rotating wheel (105) is rotatably mounted at the middle position of the bracket (102); a transmission gear (106) is mounted on the side end of the rotating wheel (105); a traction slide rod (107) is slidably mounted at the middle position of the rotating wheel (105) and the transmission gear (106); a positioning plate (109) is mounted on the inner end of the traction slide rod (107); and two fixing clamps (1012) are slidably mounted on the inner side of the positioning plate (109).

2. The positioning device for welding axle housing according to claim 1, characterized in that, The outer side of the transmission gear (106) meshes with the outer side of the drive gear (104); a drive cylinder is installed on the outer side of the bracket (102), and a traction plate (108) is fixedly installed on the output end of the drive cylinder; the top side of the traction plate (108) is rotatably connected to the outer end of the traction slide bar (107).

3. The positioning device for welding axle housing according to claim 2, characterized in that, A guide rod (1010) is installed on one side of the positioning plate (109), and a drive screw (1011) is rotatably installed on the other side of the positioning plate (109); the middle position of the fixing clamp (1012) is an arc-shaped structure, and the two ends of the fixing clamp (1012) are respectively installed on the outside of the guide rod (1010) and the drive screw (1011).

4. The positioning device for welding axle housing according to claim 3, characterized in that, A fixing frame (2) is installed on the top of the positioning vertical plate (101) and the bracket (102); a drive cylinder is installed at one end of the fixing frame (2), an air pump is installed at the other end of the fixing frame (2), and two positioning rods (201) are installed on the inner side of the fixing frame (2); a guide plate (202) is slidably installed on the outer side of the two positioning rods (201); the side of the guide plate (202) is connected to the output end of the drive cylinder at one end of the fixing frame (2).

5. A positioning device for welding axle housing according to claim 4, characterized in that, The bottom of the guide slide (202) is equipped with an air jet pipe (203), wherein the bottom of the air jet pipe (203) is provided with multiple slots; a guide pipe (204) is installed on the output end of the air pump at the other end of the fixing frame (2); the side end of the guide pipe (204) is connected to the side of the air jet pipe (203); a collection cover (205) is installed on the inner side of the stabilizing frame (1).

6. A positioning device for welding axle housing according to claim 5, characterized in that, A guide bar (3) is installed between the two positioning vertical plates (101), and a rotating screw (301) is rotatably installed between the two positioning vertical plates (101). A drive motor is installed on the outside of another positioning vertical plate (101), and the output end of the drive motor is connected to one end of the rotating screw (301). A movable plate (302) is installed on the rotating screw (301).

7. A positioning device for welding axle housing according to claim 6, characterized in that, The movable plate (302) is also slidably mounted on the outside of the guide crossbar (3), and a drive cylinder is installed on the side end of the movable plate (302), and a support plate (303) is installed on the output end of the drive cylinder.

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