A fully automatic tooth locking sleeve device

Abstract

The utility model relates to the field of screw -thread assembly processing discloses a full -automatic lock tooth socket equipment, include: the machine case, the four corners of machine case bottom all fixed mounting have support foot and gyro wheel, the front of machine case fixed mounting has the air source filter and the main switch of power. The socket head of servo motor bottom is responsible for locking tooth socket, and the camera cooperation lens and light source of servo motor front installation carry out accurate monitoring to processing, and the broken tail cylinder on electric sliding platform completes the broken tail operation of tooth socket through broken tail rod, and the support section bar of machine case top and the socket round vibration, socket discharge track, socket separator and socket straight vibration installed on the bottom plate realize the automatic feeding and separation of tooth socket, and servo motor drives the rotation of rotating plate through speed reducer, and the first fixture on rotating plate and positioning fixture fix tooth socket, and the pressing cylinder ensures the processing stability, and the whole equipment is under the command of automatic control system, and the locking processing of tooth socket is efficiently and accurately completed.

Description

Technical Field

[0001] This utility model relates to the field of threaded sleeve assembly and processing technology, and in particular to a fully automatic threaded sleeve locking device. Background Technology

[0002] A threaded insert is a type of internal threaded fastener. It is a spring-shaped external threaded concentric body precisely machined from high-strength, high-precision, and smooth-surfaced cold-rolled stainless steel wire. It is mainly used to reinforce and protect the internal threads of low-strength materials. Its principle is to form an elastic connection between the screw and the internal thread of the base, eliminate thread manufacturing errors, and improve connection strength.

[0003] During product assembly, it is often necessary to install threaded inserts. The threaded insert needs to be placed into the installation wrench first, and the wrench is used to position the threaded insert and install it into the workpiece to complete the installation. This manual installation method is extremely inefficient, labor-intensive, and has low installation accuracy. Semi-automatic threaded insert assembly equipment requires manual assistance during use, which cannot efficiently free up labor.

[0004] Therefore, a fully automatic brace locking device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a fully automatic threaded sleeve installation device, which aims to improve the existing technology for installing threaded sleeves. The existing technology requires the threaded sleeve to be placed into the installation wrench first, and the wrench is used to position the threaded sleeve and install it into the workpiece to complete the installation. This manual installation method is extremely inefficient, labor-intensive, and has low installation accuracy. The semi-automatic threaded sleeve assembly equipment requires manual assistance during use, which cannot efficiently free up labor.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A fully automatic brace fitting device includes: a chassis, with support feet and casters fixedly installed at the four corners of the chassis bottom; an air source filter and a main power switch fixedly installed on the front of the chassis; operation buttons fixedly installed on both sides of the top of the chassis; a cover fixedly installed on the top of the chassis; a three-color light fixedly installed on the top of the cover; a computer monitor and a touch screen fixedly installed on the front of the cover; a movable frame fixedly installed on the top of the chassis; an electric slide table installed on the top of the movable frame; two high-density switching cylinders fixedly installed on the front of the electric slide table; a servo motor fixedly installed at the bottom of the front of the electric slide table; and brace bit installed at the bottom of the servo motor.

[0008] Through the above technical solutions, support feet are fixedly installed at the four corners of the bottom of the chassis to ensure the stability of the equipment and prevent shaking during operation. The equipped casters allow for easy movement when needed, improving the equipment's flexibility and convenience. An air source filter and main power switch are fixedly installed on the front of the chassis, allowing operators to quickly connect the air and power sources, simplifying pre-start preparations. The operation buttons on the top of the chassis are rationally designed, facilitating quick selection and control of various functions during operation. A three-color indicator light fixedly installed on the top of the cover visually displays the equipment's operating status, such as running, paused, or faulty, allowing operators to understand the equipment's condition promptly. The computer monitor and touchscreen on the front of the cover provide a clear and intuitive graphical interface, enabling operators to easily set parameters, monitor equipment operation, and make necessary adjustments. The movable frame and electric slide fixedly installed on the top of the chassis automate the tooth clamping process, improving production efficiency and reducing the tediousness of manual operation. Two high-density switching cylinders fixedly installed on the front of the electric slide can quickly and accurately switch working states, further enhancing the equipment's automation level. A servo motor with a servo bit mounted at its base ensures accurate and consistent servo locking, improving product quality. The servo motor also reduces human error, making the servo locking process more reliable and stable.

[0009] As a further description of the above technical solution: a camera is fixedly mounted on the front of the servo motor via a connecting plate, a lens is fixedly mounted on the bottom of the camera, and a light source is provided at the bottom of the lens.

[0010] Through the above technical solution, a camera is securely mounted on the front of the servo motor via a connecting plate. This camera is carefully designed to capture detailed images during the braces locking process, ensuring visual monitoring of its working status. A lens is fixedly mounted on the bottom of the camera. This lens has high-precision optical performance and can clearly focus and capture details of the target area. In order to optimize the image capture effect, a light source is also set at the bottom of the lens. This light source provides stable and uniform illumination for the camera, ensuring that clear and accurate image information can be obtained under different ambient light conditions.

[0011] As a further description of the above technical solution: a tail-cutting cylinder is fixedly installed on the front of the electric slide table, and a tail-cutting rod is provided at the bottom of the tail-cutting cylinder.

[0012] The above technical solution involves a tail-cutting cylinder fixedly mounted on the front of the electric slide table of the equipment. This tail-cutting cylinder is a crucial component of the equipment, specifically designed to perform the tail-cutting operation during the locking process of the dental brace. A tail-cutting rod is located at the bottom of the cylinder, which, driven by the cylinder, can move precisely up and down to complete the tail-cutting action of the dental brace. This design not only improves the automation level of dental brace processing but also ensures the accuracy and consistency of the tail-cutting operation, thereby further enhancing the quality and processing efficiency of the dental brace products.

[0013] As a further description of the above technical solution: a support profile is fixedly installed on the top of the chassis, a base plate is fixedly installed on the top of the support profile, a toothed sleeve circular vibrator is fixedly installed on the top of the base plate, a toothed sleeve separator is connected to the front of the toothed sleeve circular vibrator through a toothed sleeve discharge track, and the bottom of the toothed sleeve discharge track is fixedly connected to the base plate through a toothed sleeve direct vibration.

[0014] Through the above technical solution, a support profile is fixedly installed on the top of the chassis. These profiles provide a stable support structure for the equipment. A base plate is further fixedly installed on the top of the support profile. The base plate serves as the mounting foundation for the upper components of the equipment, ensuring the stability and accuracy of each component. A toothed sleeve circular vibrator is fixedly installed on the top of the base plate. This is a key part of the toothed sleeve feeding system, responsible for uniformly and continuously conveying the toothed sleeves through vibration. The front of the toothed sleeve circular vibrator is connected to the toothed sleeve separator through the toothed sleeve discharge track. The toothed sleeve separator is responsible for separating the continuously output toothed sleeves one by one for subsequent processing. The bottom of the toothed sleeve discharge track is fixedly connected to the base plate through the toothed sleeve direct vibration. The toothed sleeve direct vibration provides the necessary vibrational power for the smooth movement of the toothed sleeves on the track, ensuring the smoothness and accuracy of toothed sleeve conveying.

[0015] As a further description of the above technical solution: servo motors are fixedly installed on both sides of the top of the chassis, and the output ends of the two servo motors are fixedly connected to reducers. The output ends of the reducers are fixedly connected to rotating plates via couplings.

[0016] Through the above technical solution, servo motors are securely installed on both sides of the top of the chassis. These two servo motors serve as the power source of the equipment, providing precise and controllable rotational power. The output ends of the servo motors are fixedly connected to reducers. The function of the reducers is to reduce the speed of the servo motors while increasing the output torque to meet the specific power and speed requirements of the equipment. The output ends of the reducers are fixedly connected to the rotating plate through couplings. The couplings ensure the smoothness and reliability of power transmission. Driven by the servo motors and reducers, the rotating plate can rotate precisely, thereby driving the relevant components in the equipment to complete operations such as tooth clamping. This design not only improves the automation level of the equipment but also ensures the accuracy and stability during the operation process, further enhancing the overall performance and processing efficiency of the equipment.

[0017] As a further description of the above technical solution: the two ends of the rotating plate are movably connected to the positioning frame through bearings, the bottom of the positioning frame is fixedly connected to the top of the chassis, the top of the rotating plate is fixedly installed with the first fixture and the positioning fixture, and the two sides of the top of the rotating plate are fixedly installed with clamping cylinders.

[0018] Through the above technical solution, positioning frames are movably connected to both ends of the rotating plate via bearings. These positioning frames are securely mounted on the top of the machine housing, providing reliable support and positioning for the rotating plate. A first fixture and a positioning fixture are fixedly installed on the top of the rotating plate, ensuring accuracy and stability during processing. Furthermore, clamping cylinders are fixedly installed on both sides of the top of the rotating plate. These cylinders can extend when needed to firmly press the processed parts onto the fixtures, further enhancing the stability and reliability of the processing. This design enables the equipment to maintain high precision and stability during processing, effectively improving the quality and efficiency of dental brace locking.

[0019] This utility model has the following beneficial effects:

[0020] 1. In this utility model, the support feet and rollers at the bottom of the chassis provide stable support and facilitate movement. An air source filter and a main power switch are installed on the front of the chassis to ensure clean air and safe power supply. The operation buttons, computer monitor, and touch screen are located on the top of the chassis for easy operation. The electric slide on the moving frame drives the high-density switching cylinder and servo motor to move. The screwdriver bit at the bottom of the servo motor is responsible for locking the screwdriver. The camera installed on the front of the servo motor, along with the lens and light source, provides precise monitoring of the processing. The tail-cutting cylinder on the electric slide completes the tail-cutting operation of the screwdriver through the tail-cutting rod. The support profile on the top of the chassis and the screwdriver circular vibrator, screwdriver discharge track, screwdriver separator, and screwdriver linear vibrator installed on the base plate realize automatic feeding and separation of the screwdriver. The servo motor drives the rotating plate to rotate through the reducer. The first fixture and positioning fixture on the rotating plate fix the screwdriver. The clamping cylinder ensures processing stability. Under the command of the automated control system, the entire equipment efficiently and accurately completes the screwdriver locking process.

[0021] 2. In this invention, a positioning frame is movably connected to both ends of the rotating plate via bearings. This positioning frame is securely mounted on the top of the machine housing, providing reliable support and positioning for the rotating plate. A first fixture and a positioning fixture are fixedly installed on the top of the rotating plate, ensuring accuracy and stability during processing. Furthermore, clamping cylinders are fixedly installed on both sides of the top of the rotating plate. These cylinders can extend when needed to firmly press the processed parts onto the fixtures, further enhancing the stability and reliability of the processing. This design enables the equipment to maintain high precision and stability during processing, effectively improving the quality and efficiency of brace locking. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structural chassis of this utility model;

[0023] Figure 2 The structure of this utility model Figure 1 Enlarged view of point A in the middle;

[0024] Figure 3 This is a schematic diagram of the structural positioning fixture of this utility model;

[0025] Figure 4 This is a schematic diagram of the lens structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the circular vibration of the dental brace structure of this utility model.

[0027] Legend:

[0028] 1. Chassis; 2. Support feet; 3. Rollers; 4. Air source filter; 5. Main power switch; 6. Operation buttons; 7. Machine cover; 8. Three-color indicator light; 9. Computer monitor; 10. Touch screen; 11. Moving frame; 12. Electric slide table; 13. High-density switching cylinder; 14. Servo motor; 15. Dental sizing bit; 16. Camera; 17. Lens; 18. Light source; 19. Tail-cutting cylinder; 20. Tail-cutting rod; 21. Support profile; 22. Base plate; 23. Dental sizing circular vibrator; 24. Dental sizing separator; 25. Servo motor; 26. Reducer; 27. Rotating plate; 28. Positioning frame; 29. ​​First fixture; 30. Positioning fixture; 31. Clamping cylinder. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figure 1-5This utility model provides an embodiment of a fully automatic brace locking device, comprising: a chassis 1, with support feet 2 and rollers 3 fixedly installed at the four corners of the bottom of the chassis 1; an air source filter 4 and a main power switch 5 fixedly installed on the front of the chassis 1; operation buttons 6 fixedly installed on both sides of the top of the chassis 1; a cover 7 fixedly installed on the top of the chassis 1; a three-color light 8 fixedly installed on the top of the cover 7; a computer monitor 9 and a touch screen 10 fixedly installed on the front of the cover 7; a movable frame 11 fixedly installed on the top of the chassis 1; an electric slide 12 set on the top of the movable frame 11; two high-density switching cylinders 13 fixedly installed on the front of the electric slide 12; a servo motor 14 fixedly installed at the bottom of the front of the electric slide 12; and a brace bit 15 installed at the bottom of the servo motor 14. The support feet 2 at the four corners of the bottom of the chassis 1 ensure the stability of the device and prevent shaking during operation. The rollers 3 also allow for easy movement of the device when needed, improving its flexibility. For ease of use and convenience, the front of the chassis 1 is fixedly equipped with an air source filter and a main power switch 5, allowing operators to quickly connect the air and power supply, simplifying the preparation work before starting the equipment. The operation buttons 6 on the top of the chassis 1 are reasonably designed, making it easy for operators to quickly select and control various functions during operation. The tri-color light 8 fixedly installed on the top of the cover 7 can intuitively display the working status of the equipment, such as running, paused, fault, etc., so that operators can understand the equipment status in a timely manner. The computer monitor 9 and touch screen 10 on the front of the cover 7 provide a clear and intuitive graphical interface, allowing operators to easily set parameters, monitor the operating status of the equipment, and make necessary adjustments. The movable frame 11 and electric slide 12 fixedly installed on the top of the chassis 1 realize the automation of the aligner locking process, improve production efficiency, and reduce the tediousness of manual operation. The two high-density switching cylinders 13 fixedly installed on the front of the electric slide 12 can quickly and accurately switch working states, further improving the automation level of the equipment. The bottom of the servo motor 14 is equipped with a aligner bit 15. Through precise servo control, it can ensure the accuracy and consistency of aligner locking, improving product quality. The use of servo motor 14 also reduces errors caused by human factors, making the brace locking process more reliable and stable.

[0031] Reference Figure 1-5A camera 16 is fixedly mounted on the front of the servo motor 14 via a connecting plate. A lens 17 is fixedly mounted on the bottom of the camera 16, and a light source 18 is located at the bottom of the lens 17. A tail-cutting cylinder 19 is fixedly mounted on the front of the electric slide table 12, and a tail-cutting rod 20 is located at the bottom of the tail-cutting cylinder 19. A support profile 21 is fixedly mounted on the top of the housing 1, and a base plate 22 is fixedly mounted on the top of the support profile 21. A toothed sleeve circular vibrator 23 is fixedly mounted on the top of the base plate 22. A toothed sleeve separator 24 is connected to the front of the toothed sleeve circular vibrator 23 via a toothed sleeve discharge track, and the toothed sleeve discharges... The bottom of the track is fixedly connected to the base plate 22 via a toothed direct vibration. Servo motors 25 are fixedly installed on both sides of the top of the chassis 1. The output ends of the two servo motors 25 are fixedly connected to reducers 26. The output ends of the reducers 26 are fixedly connected to rotating plates 27 via couplings. The two ends of rotating plates 27 are movably connected to positioning frames 28 via bearings. The bottom of the positioning frames 28 is fixedly connected to the top of the chassis 1. The top of rotating plates 27 is fixedly installed with a first fixture 29 and a positioning fixture 30. The top two sides of rotating plates 27 are fixedly installed with clamping cylinders 31.

[0032] Working principle: The machine is stably supported and easily moved by the support feet 2 and rollers 3 at the bottom of the chassis 1. The air source filter and main power switch 5 are installed on the front of the chassis 1 to ensure the purity of the air source and the safe connection of the power supply. The operation buttons 6, computer monitor 9 and touch screen 10 are located on the top of the chassis 1 for easy operation. The electric slide 12 on the moving frame 11 drives the high-density switching cylinder 13 and servo motor 14 to move. The screwdriver bit 15 at the bottom of the servo motor 14 is responsible for locking the screwdriver bit. The camera 16 installed on the front of the servo motor 25, together with the lens 17 and the light source 18, monitors the processing process. With precise monitoring, the tail-cutting cylinder 19 on the electric slide table 12 completes the tail-cutting operation of the dental aligner through the tail-cutting rod 20. The dental aligner circular vibrator 23, dental aligner discharge track, dental aligner separator 24 and dental aligner linear vibrator installed on the support profile 21 and base plate 22 on the top of the machine box 1 realize the automatic feeding and separation of the dental aligner. The servo motor 25 drives the rotating plate 27 to rotate through the reducer 26. The first fixture 29 and the positioning fixture 30 on the rotating plate 27 fix the dental aligner. The clamping cylinder 31 ensures the processing stability. Under the command of the automated control system, the entire equipment completes the locking process of the dental aligner efficiently and accurately.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic braces locking device, comprising: The chassis (1) is characterized in that: support feet (2) and rollers (3) are fixedly installed at the four corners of the bottom of the chassis (1); an air source filter (4) and a power switch (5) are fixedly installed on the front of the chassis (1); operation buttons (6) are fixedly installed on both sides of the top of the chassis (1); a cover (7) is fixedly installed on the top of the chassis (1); a three-color light (8) is fixedly installed on the top of the cover (7); a computer monitor (9) and a touch screen (10) are fixedly installed on the front of the cover (7); a moving frame (11) is fixedly installed on the top of the chassis (1); an electric slide (12) is provided on the top of the moving frame (11); two high-density switching cylinders (13) are fixedly installed on the front of the electric slide (12); a servo motor (14) is fixedly installed on the bottom of the front of the electric slide (12); and a screwdriver bit (15) is installed on the bottom of the servo motor (14).

2. The fully automatic brace locking device according to claim 1, characterized in that: A camera (16) is fixedly mounted on the front of the servo motor (14) via a connecting plate. A lens (17) is fixedly mounted on the bottom of the camera (16). A light source (18) is provided at the bottom of the lens (17).

3. The fully automatic brace locking device according to claim 1, characterized in that: The electric slide (12) is fixedly mounted with a tail-cutting cylinder (19) on its front side, and a tail-cutting rod (20) is provided at the bottom of the tail-cutting cylinder (19).

4. The fully automatic brace locking device according to claim 1, characterized in that: A support profile (21) is fixedly installed on the top of the chassis (1), a base plate (22) is fixedly installed on the top of the support profile (21), a toothed sleeve circular vibrator (23) is fixedly installed on the top of the base plate (22), a toothed sleeve separator (24) is connected to the front of the toothed sleeve circular vibrator (23) through the toothed sleeve discharge track, and the bottom of the toothed sleeve discharge track is fixedly connected to the base plate (22) through the toothed sleeve direct vibration.

5. The fully automatic brace locking device according to claim 1, characterized in that: Servo motors (25) are fixedly installed on both sides of the top of the chassis (1). The output ends of the two servo motors (25) are fixedly connected to reducers (26). The output ends of the reducers (26) are fixedly connected to rotating plates (27) via couplings.

6. The fully automatic brace locking device according to claim 5, characterized in that: The two ends of the rotating plate (27) are movably connected to the positioning frame (28) through bearings. The bottom of the positioning frame (28) is fixedly connected to the top of the chassis (1). The top of the rotating plate (27) is fixedly installed with the first fixture (29) and the positioning fixture (30). Both sides of the top of the rotating plate (27) are fixedly installed with the clamping cylinder (31).

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