A two-stage magnetic separation device

By designing a two-stage magnetic separation device and utilizing the combination of electromagnetic rollers and adjusting plates, the efficient separation of iron products from plastic debris is achieved, solving the problems of low efficiency and harsh environment in traditional methods, improving separation efficiency and working conditions.

CN224296271UActive Publication Date: 2026-05-29SICHUAN JINGTANG CONSTR ENG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN JINGTANG CONSTR ENG CO LTD
Filing Date
2025-07-15
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Traditional methods for separating iron filings, wires, nails, and other ferrous materials from plastic products are labor-intensive, inefficient, and result in harsh working conditions that negatively impact the health of workers.

Method used

A dual-stage magnetic separation device is adopted, including first and second magnetic separation mechanisms. Through the cooperation of first and second electromagnetic rollers and adjustment plates, dual-stage magnetic separation of plastic fragments is achieved. The magnetic attraction and rotation of electromagnetic rollers and electromagnets, combined with the drive of a geared motor, achieves efficient separation of iron products.

Benefits of technology

It improves the efficiency and effectiveness of separating iron products from plastic debris, reduces manual operation, improves the working environment, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224296271U_ABST
    Figure CN224296271U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of magnetic separation and discloses a two-stage magnetic separation device, which comprises a separation box, a feed inlet is formed in the top of the separation box, a magnetic separation structure is arranged in the separation box, the magnetic separation structure can realize two-stage magnetic separation of iron products in the material, the two-stage magnetic separation device is arranged, plastic scrap material enters the separation box, and two-stage magnetic separation is carried out, which not only facilitates the separation of iron products in the plastic scrap but also realizes two-stage magnetic separation, thereby improving the separation effect and efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of magnetic separation and iron removal, specifically a two-stage magnetic separation device. Background Technology

[0002] With the rapid development of the plastics industry, plastic products have been widely used. It can almost be said that plastic products are one of the essential products in current production and life. In order to meet the requirements of energy conservation and emission reduction in today's society, resource recycling has become one of the important means of energy conservation and emission reduction. However, there are many types of plastic products, and they are mixed with many other materials that affect plastic recycling, such as iron filings, iron buckles, iron wires, and iron nails. The presence of various types of iron substances in plastic products brings great inconvenience to the work of plastic recycling and reuse. Therefore, the workload and difficulty of waste plastic recycling are constantly increasing. Traditional methods can only be carried out manually to select or remove them one by one. The workload is large, the labor intensity is high, the efficiency is low, and the working environment is harsh, which seriously affects the health of the workers.

[0003] Therefore, it is necessary to propose a two-stage magnetic separation device. Utility Model Content

[0004] The purpose of this invention is to provide a two-stage magnetic separation device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A two-stage magnetic separation device includes a separation box, the top of which has a feed inlet, and the interior of the separation box is equipped with a magnetic separation structure, which is capable of two-stage magnetic separation of iron products in the material.

[0007] The magnetic separation structure includes a first magnetic separation mechanism and a second magnetic separation mechanism, which are respectively assembled inside the separation box, with the first magnetic separation mechanism positioned above the second magnetic separation mechanism.

[0008] Preferably, the first magnetic separation mechanism includes a first electromagnetic roller, a first electromagnet, and a first adjusting plate. The first electromagnetic roller and the first adjusting plate are rotatably installed inside the separation box. The first adjusting plate is located directly below the first electromagnetic roller, and the first electromagnet is uniformly embedded in the side wall of the first electromagnetic roller.

[0009] Preferably, a first geared motor and a second geared motor are respectively installed on the back of the separation box. The output end of the first geared motor is connected to the first electromagnetic roller, and the output end of the second geared motor is connected to the first adjusting plate.

[0010] Preferably, a guide seat is fixedly installed inside the separation box, and the guide seat is disposed on both sides of the first electromagnetic roller. A first guide plate and a second guide plate are also installed inside the separation box, and the first guide plate and the second guide plate are respectively inclined.

[0011] Preferably, a first collection box is provided on one side of the separation box, an inclined plate is installed inside the first collection box, a baffle is snapped onto the front end of the first collection box, and the lower end of the second guide plate is connected to the first collection box.

[0012] Preferably, the second magnetic separation mechanism includes a second electromagnetic roller, a second electromagnet, and a second adjusting plate. The second electromagnetic roller and the second adjusting plate are rotatably installed inside the separation box. The second adjusting plate is located directly below the second electromagnetic roller, and the second electromagnet is uniformly embedded in the side wall of the second electromagnetic roller.

[0013] Preferably, a third geared motor and a fourth geared motor are respectively installed on the back of the separation box. The output end of the third geared motor is connected to the second electromagnetic roller, and the output end of the fourth geared motor is connected to the second adjusting plate.

[0014] Preferably, a third guide plate and a fourth guide plate are also installed inside the separation box, the third guide plate and the fourth guide plate are respectively inclined, and a second collection box is provided on the other side of the separation box.

[0015] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0016] By setting up a dual-stage magnetic separation device, plastic debris enters the separation box and undergoes dual-stage magnetic separation. This not only facilitates the separation of iron products from the plastic debris, but also improves the separation effect and efficiency by using dual-stage magnetic separation. Attached Figure Description

[0017] Figure 1 A two-stage magnetic separation device structure Figure 1 ;

[0018] Figure 2 A two-stage magnetic separation device structure Figure 2 ;

[0019] Figure 3 A two-stage magnetic separation device structure Figure 3 ;

[0020] Figure 4 Schematic diagram of a two-stage magnetic separation device Figure 1 ;

[0021] Figure 5 Schematic diagram of a two-stage magnetic separation device Figure 2 ;

[0022] Figure 6 This is a schematic diagram of the installation of the first electromagnet in a two-stage magnetic separation device.

[0023] Explanation of reference numerals in the attached drawings: 1. Separation box; 11. Feed inlet; 2. First magnetic separation mechanism; 21. Guide seat; 22. First electromagnetic roller; 221. First electromagnet; 23. First adjusting plate; 24. First guide plate; 25. Second guide plate; 26. First collection box; 261. Inclined plate; 262. Baffle; 27. First geared motor; 28. Second geared motor; 3. Second magnetic separation mechanism; 31. Second electromagnetic roller; 32. Second electromagnet; 33. Second adjusting plate; 34. Third guide plate; 35. Fourth guide plate; 36. Second collection box; 37. Third geared motor; 38. Fourth geared motor; 100. Magnetic separation structure. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0026] like Figures 1-6 ;

[0027] A two-stage magnetic separation device includes a separation box 1, with a feed inlet 11 at the top of the separation box 1 through which materials are fed into the separation box 1. The separation box 1 is equipped with a magnetic separation structure 100, which is capable of two-stage magnetic separation of iron products in the materials. The magnetic separation structure 100 includes a first magnetic separation mechanism 2 and a second magnetic separation mechanism 3, which are respectively assembled inside the separation box 1. The first magnetic separation mechanism 2 is positioned above the second magnetic separation mechanism 3.

[0028] The first magnetic separation mechanism 2 includes a first electromagnetic roller 22, a first electromagnet 221, and a first adjusting plate 23. The first electromagnetic roller 22 and the first adjusting plate 23 are rotatably installed inside the separation box 1. The first electromagnets 221 are evenly embedded in the side wall of the first electromagnetic roller 22. The first electromagnetic roller 22 and the first electromagnets 221 generate magnetism when energized. When material falls onto the first electromagnetic roller 22 and the first electromagnets 221, iron products in the material can be magnetically attracted by the first electromagnetic roller 22 and the first electromagnets 221. At the same time, the first electromagnetic roller 22 and the first electromagnets 221 rotate to drive the material downward. The first adjusting plate 23 is located directly below the first electromagnetic roller 22. The first adjusting plate 23 rotates to control the falling direction of the material and iron products. A first reduction motor 27 and a second reduction motor 28 are respectively installed on the back of the separation box 1. The output end of the first reduction motor 27 is connected to the first electromagnetic roller 22 and is used to drive the first electromagnetic roller 22 to rotate. The output end of the second reduction motor 28 is connected to the first adjusting plate 23. 28 is used to drive the first adjusting plate 23 to rotate. A guide seat 21 is fixedly installed inside the separation box 1. The guide seat 21 is located on both sides of the first electromagnetic roller 22. The guide seat 21 is used to guide the material to fall, preventing the material from falling through the gaps on both sides of the first adjusting plate 23. A first guide plate 24 and a second guide plate 25 are also installed inside the separation box 1. The first guide plate 24 is used to guide the material onto the second electromagnetic roller 31, and the second guide plate 25 is used to guide the iron products into the first collecting box 26. 4. The second guide plate 25 is inclined and the lower end of the second guide plate 25 is connected to the first collection box 26 to facilitate the sliding of materials and iron products. The first collection box 26 is set on one side of the separation box 1. The first collection box 26 is used to collect iron products. An inclined plate 261 is installed inside the first collection box 26. The inclined plate 261 is used to gather the iron products in the first collection box 26 forward. The front end of the first collection box 26 is engaged with a baffle 262. Pulling the baffle 262 upward and taking it out makes it easy to take out the iron products in the first collection box 26.

[0029] Furthermore, the second magnetic separation mechanism 3 includes a second electromagnetic roller 31, a second electromagnet 32, and a second adjusting plate 33. The second electromagnetic roller 31 and the second adjusting plate 33 are rotatably installed inside the separation box 1. The second electromagnets 32 are evenly embedded in the side wall of the second electromagnetic roller 31. When the second electromagnetic roller 31 and the second electromagnets 32 are energized, they generate magnetism. When the material falls onto the second electromagnetic roller 31 and the second electromagnets 32, the iron products in the material can be attracted by the secondary magnetism of the second electromagnetic roller 31 and the second electromagnets 32. At the same time, the second electromagnetic roller 31 and the second electromagnets 32 rotate to drive the material downward. The second adjusting plate 33 is located directly below the second electromagnetic roller 31. The rotation of the second adjusting plate 33 controls the falling direction of the material and iron products, thus separating them. A third geared motor 37 and a fourth geared motor 38 are respectively installed on the back of the box 1. The output end of the third geared motor 37 is connected to the second electromagnetic roller 31, and the third geared motor 37 is used to drive the second electromagnetic roller 31 to rotate. The output end of the fourth geared motor 38 is connected to the second adjusting plate 33, and the fourth geared motor 38 is used to drive the second adjusting plate 33 to rotate. The interior of the separation box 1 is also equipped with a third guide plate 34 and a fourth guide plate 35, which are respectively inclined. A second collection box 36 is provided on the other side of the separation box 1. The third guide plate 34 is used to guide the material to fall into the second collection box 36 for collection. The fourth guide plate 35 is used to guide the iron products to fall into the first collection box 26.

[0030] The working principle of this utility model is as follows: Plastic scrap material is fed into the separation box 1 through the feed inlet 11. The first electromagnetic roller 22 and the first electromagnet 221 are energized to generate magnetism. When the material falls onto the first electromagnetic roller 22 and the first electromagnet 221, iron products in the material can be magnetically attracted by the first electromagnetic roller 22 and the first electromagnet 221. At the same time, the first geared motor 27 drives the first electromagnetic roller 22 and the first electromagnet 221 to rotate, which is used to move the material downward. The second geared motor 28 drives the first adjusting plate 23 to rotate, guiding the material to slide onto the first guide plate 24. The first guide plate 24 guides the material to fall onto the second electromagnetic roller 31. The second electromagnetic roller 31 and the second electromagnet 32 ​​are energized to generate magnetism. When the material falls onto the second electromagnetic roller 31 and the second electromagnet 32, iron products in the material can be magnetically attracted by the second electromagnetic roller 31 and the second electromagnet 32. At the same time, the third geared motor 37 drives the second electromagnetic roller 31 to rotate. The magnetic roller 31 and the second electromagnet 32 ​​rotate to move the material downwards. The fourth reduction motor 38 drives the second adjusting plate 33 to rotate, causing the material to slide onto the third guide plate 34. The material is then guided by the third guide plate 34 into the second collection box 36 for collection. The first adjusting plate 23 and the second adjusting plate 33 rotate in opposite directions. The first electromagnetic roller 22 and the first electromagnet 221 lose their magnetism and are de-energized. The iron products on the first electromagnetic roller 22 and the first electromagnet 221 slide onto the second guide plate 25 guided by the first adjusting plate 23. The iron products are then guided by the second guide plate 25 into the first collection box 26. The second electromagnetic roller 31 and the second electromagnet 32 ​​lose their magnetism and are then guided by the second adjusting plate 33 onto the fourth guide plate 35. The iron products are then guided by the fourth guide plate 35 into the first collection box 26.

[0031] In summary, by setting up a two-stage magnetic separation device, plastic debris enters the separation box 1 and undergoes two-stage magnetic separation. This not only facilitates the separation of iron products from the plastic debris, but also improves the separation effect and efficiency by using two-stage magnetic separation.

Claims

1. A two-stage magnetic separation device, comprising a separation chamber (1), wherein the top of the separation chamber (1) is provided with a feed inlet (11), characterized in that: The separation box (1) is equipped with a magnetic separation structure (100) inside, which can perform two-stage magnetic separation of iron products in the material; The magnetic separation structure (100) includes a first magnetic separation mechanism (2) and a second magnetic separation mechanism (3). The first magnetic separation mechanism (2) and the second magnetic separation mechanism (3) are respectively assembled inside the separation box (1). The first magnetic separation mechanism (2) is located above the second magnetic separation mechanism (3).

2. A two-stage magnetic separation device according to claim 1, characterized in that: The first magnetic separation mechanism (2) includes a first electromagnetic roller (22), a first electromagnet (221) and a first adjusting plate (23). The first electromagnetic roller (22) and the first adjusting plate (23) are rotatably installed inside the separation box (1). The first adjusting plate (23) is located directly below the first electromagnetic roller (22). The first electromagnet (221) is uniformly embedded in the side wall of the first electromagnetic roller (22).

3. The two-stage magnetic separation device according to claim 2, characterized in that: The back of the separation box (1) is equipped with a first reduction motor (27) and a second reduction motor (28). The output end of the first reduction motor (27) is connected to the first electromagnetic roller (22), and the output end of the second reduction motor (28) is connected to the first adjustment plate (23).

4. The two-stage magnetic separation device according to claim 2, characterized in that: The separation box (1) is fixedly installed with a guide seat (21), which is located on both sides of the first electromagnetic roller (22). The separation box (1) is also equipped with a first guide plate (24) and a second guide plate (25), which are respectively inclined.

5. The two-stage magnetic separation device according to claim 4, characterized in that: A first collection box (26) is provided on one side of the separation box (1). An inclined plate (261) is installed inside the first collection box (26). A baffle (262) is snapped onto the front end of the first collection box (26). The lower end of the second guide plate (25) is connected to the first collection box (26).

6. The two-stage magnetic separation device according to claim 1, characterized in that: The second magnetic separation mechanism (3) includes a second electromagnetic roller (31), a second electromagnet (32), and a second adjusting plate (33). The second electromagnetic roller (31) and the second adjusting plate (33) are rotatably installed inside the separation box (1). The second adjusting plate (33) is located directly below the second electromagnetic roller (31). The second electromagnet (32) is uniformly embedded in the side wall of the second electromagnetic roller (31).

7. The two-stage magnetic separation device according to claim 6, characterized in that: The back of the separation box (1) is equipped with a third reduction motor (37) and a fourth reduction motor (38). The output end of the third reduction motor (37) is connected to the second electromagnetic roller (31), and the output end of the fourth reduction motor (38) is connected to the second adjustment plate (33).

8. The two-stage magnetic separation device according to claim 1, characterized in that: The separation box (1) is also equipped with a third guide plate (34) and a fourth guide plate (35), which are respectively inclined. A second collection box (36) is provided on the other side of the separation box (1).