A flexible production line silica gel tube continuous manufacturing device

Abstract

The utility model belongs to silica gel pipe production field especially, it is a kind of flexible production line silica gel pipe continuous manufacturing device, it includes the extruder used in the continuous manufacture of flexible production line silica gel pipe, the one side outside fixed mounting of extruder has raw material support, the inboard fixed mounting of raw material support has raw material delivery tank;The top fixed mounting of raw material delivery tank has jar lid, the top fixed mounting of jar lid has lifting support, is equipped with conveying mechanism on lifting support, the top sliding of jar lid is penetrated and has stirring shaft, is equipped with two preheating components on stirring shaft;The bottom fixed mounting of raw material delivery tank has ration pipeline, the inboard of ration pipeline is equipped with ration mechanism.The utility model can preheat raw material, the viscosity of silicone rubber raw material is higher under normal temperature, fluidity is poorer, preheating can reduce its viscosity, and heating makes raw material plasticity to enhance, in extrusion process, raw material can more smoothly pass through the screw rod of extruder.

Description

Technical Field

[0001] This utility model relates to the field of silicone tube production technology, and in particular to a flexible production line silicone tube continuous manufacturing device. Background Technology

[0002] Flexible production line silicone tube manufacturing is a method of manufacturing silicone tubes using a highly flexible and adaptable production system. It adopts advanced automated equipment and intelligent control systems, which can quickly adjust the production process and change product specifications and models according to different production needs, achieving efficient and high-quality production of various types and sizes of silicone tubes. During the production process, by precisely controlling the parameters of each link such as raw material transportation, mixing, extrusion, and vulcanization, combined with automated detection and feedback mechanisms, the production status is monitored and adjusted in real time to ensure the stability and consistency of product quality, while improving production efficiency, reducing production costs, and meeting the market's diverse and personalized demands for silicone tubes.

[0003] When producing silicone tubes, a raw material conveying tank is needed to transport the raw material to the extruder for extrusion. However, silicone rubber raw material has high viscosity and poor fluidity at room temperature. Existing raw material conveying tanks often experience outlet blockage, silicone rubber raw material bridging, clumping and other problems when conveying raw materials, which greatly affects work efficiency.

[0004] Therefore, we propose a flexible production line for continuous manufacturing of silicone tubes to solve the above problems. Utility Model Content

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A continuous manufacturing apparatus for flexible silicone tubes includes an extruder used for continuous manufacturing of flexible silicone tubes. A raw material support is fixedly installed on the outer side of one side of the extruder, and a raw material conveying tank is fixedly installed on the inner side of the raw material support. A tank cover is fixedly installed on the top of the raw material conveying tank, and a lifting support is fixedly installed on the top of the tank cover. A conveying mechanism is provided on the lifting support. A stirring shaft slides through the top of the tank cover, and two preheating components are provided on the stirring shaft. A metering pipe is fixedly installed at the bottom of the raw material conveying tank, and a metering mechanism is provided on the inner side of the metering pipe.

[0007] Specifically, a stirring servo motor is fixedly installed on the top of the lifting bracket, and a hexagonal column is fixedly installed on the output shaft of the stirring servo motor. The hexagonal column rotates through the lifting bracket, and a hexagonal groove is opened on the top of the stirring shaft. The hexagonal column is slidably installed on the inner side of the hexagonal groove, so as to drive the stirring shaft to rotate through the hexagonal column.

[0008] Specifically, the conveying mechanism includes two linkage rings, a linkage slider, two racks, and a linkage wheel. A linkage slider is slidably installed on one side of the lifting bracket. A linkage groove is opened on one side of the linkage slider. Racks are fixedly installed on the inner walls of both sides of the linkage groove. Two linkage rings are fixedly installed on one side of the linkage slider. A linkage wheel is rotatably installed on one side of the lifting bracket. A toothed groove is opened on the outer side of the linkage wheel, and the toothed groove is adapted to the two racks.

[0009] Specifically, a motor slot is provided on the inner side of the lifting bracket, and a linkage servo motor is fixedly installed on one inner wall of the motor slot. The output shaft of the linkage servo motor is fixedly connected to the linkage wheel, and the linkage servo motor can drive the linkage wheel to rotate.

[0010] Specifically, two lifting rings are fixedly installed on the outer side of the stirring shaft, and two linkage rings are respectively rotatably sleeved on the corresponding lifting rings. The two linkage rings can drive the corresponding lifting rings to move.

[0011] Specifically, the preheating assembly includes a preheating bracket, a scraper, and multiple heating tubes. The preheating bracket is fixedly installed on the outer side of the stirring shaft, and a scraper is fixedly installed on one side of the preheating bracket. One side of the scraper is slidably connected to the inner wall of the raw material conveying tank. Multiple heating tubes are fixedly inserted through the scraper to preheat the silicone rubber raw material.

[0012] Specifically, the metering mechanism includes a valve seat, a valve needle, a threaded rod, and a drive assembly. The valve seat is fixedly installed on one inner wall of the metering pipe, and a threaded groove is formed on one inner wall of the metering pipe. The valve needle is slidably installed on the inner side of the metering pipe. One end of the valve needle is in contact with the valve seat, and the other end of the valve needle is fixedly installed with a threaded rod. The threaded rod is adapted to the threaded groove, and one end of the threaded rod is provided with a hexagonal protrusion to facilitate movement when the threaded rod rotates.

[0013] Specifically, the drive assembly includes a control housing, a worm gear, a worm, and a quantitative servo motor. The control housing is fixedly installed on one side of the quantitative pipeline. A worm gear is rotatably installed on the inner wall of one side of the control housing. A hexagonal hole is opened on one side of the worm gear, and a hexagonal protrusion is slidably installed in the hexagonal hole. A worm is rotatably installed on the bottom inner wall of the control housing, and the worm meshes with the worm gear. A quantitative servo motor is fixedly installed on the top inner wall of the control housing. The output shaft of the quantitative servo motor is fixedly connected to the worm, which facilitates the control of the valve needle's movement distance through the quantitative servo motor.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the raw material can be preheated and stirred by the conveying mechanism. The silicone rubber raw material has high viscosity and poor fluidity at room temperature. Preheating can reduce its viscosity and enhance the plasticity of the raw material. During the extrusion process, the raw material can pass through the screw and die head of the extruder more smoothly and be extruded into the required shape more easily, which helps to improve the dimensional accuracy and surface quality of the silicone tube. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a flexible production line silicone tube continuous manufacturing device proposed in this utility model;

[0016] Figure 2 This is a three-dimensional cross-sectional view of a flexible production line silicone tube continuous manufacturing device proposed in this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the conveying mechanism of a flexible production line silicone tube continuous manufacturing device proposed in this utility model;

[0018] Figure 4 This is a three-dimensional cross-sectional view of the preheating component of a flexible production line silicone tube continuous manufacturing device proposed in this utility model.

[0019] Figure 5 This is a three-dimensional structural disassembly diagram of the quantitative mechanism of a flexible production line silicone tube continuous manufacturing device proposed in this utility model.

[0020] In the diagram: 1. Extruder; 2. Raw material support; 3. Raw material conveying tank; 4. Tank lid; 5. Lifting support; 6. Stirring servo motor; 7. Hexagonal column; 8. Stirring shaft; 9. Lifting ring; 10. Linkage ring; 11. Linkage slider; 12. Rack; 13. Linkage wheel; 14. Linkage servo motor; 15. Preheating support; 16. Scraper; 17. Heating tube; 18. Metering pipe; 19. Control housing; 20. Valve seat; 21. Valve needle; 22. Threaded rod; 23. Worm gear; 24. Worm; 25. Metering servo motor. Detailed Implementation

[0021] Reference Figure 1-5A flexible production line silicone tube continuous manufacturing apparatus includes an extruder 1 used for the continuous manufacturing of flexible production line silicone tubes. A raw material support 2 is fixedly installed on the outer side of one side of the extruder 1, and a raw material conveying tank 3 is fixedly installed on the inner side of the raw material support 2. A tank cover 4 is fixedly installed on the top of the raw material conveying tank 3, and a lifting support 5 is fixedly installed on the top of the tank cover 4. A conveying mechanism is provided on the lifting support 5. A stirring shaft 8 slides through the top of the tank cover 4, and two preheating components are provided on the stirring shaft 8. A metering pipe 18 is fixedly installed at the bottom of the raw material conveying tank 3, and a metering mechanism is provided on the inner side of the metering pipe 18.

[0022] In this embodiment, a stirring servo motor 6 is fixedly installed on the top of the lifting bracket 5, and a hexagonal column 7 is fixedly installed on the output shaft of the stirring servo motor 6. The hexagonal column 7 rotates through the lifting bracket 5, and a hexagonal groove is opened on the top of the stirring shaft 8. The hexagonal column 7 is slidably installed on the inner side of the hexagonal groove, so as to drive the stirring shaft 8 to rotate through the hexagonal column 7.

[0023] In this embodiment, the conveying mechanism includes two linkage rings 10, a linkage slider 11, two racks 12, and a linkage wheel 13. The linkage slider 11 is slidably installed on one side of the lifting bracket 5. A linkage groove is opened on one side of the linkage slider 11. Racks 12 are fixedly installed on the inner walls of both sides of the linkage groove. Two linkage rings 10 are fixedly installed on one side of the linkage slider 11. The linkage wheel 13 is rotatably installed on one side of the lifting bracket 5. A toothed groove is opened on the outer side of the linkage wheel 13, and the toothed groove is adapted to the two racks 12.

[0024] In this embodiment, a motor slot is provided on the inner side of the lifting bracket 5, and a linkage servo motor 14 is fixedly installed on one inner wall of the motor slot. The output shaft of the linkage servo motor 14 is fixedly connected to the linkage wheel 13, and the linkage servo motor 14 can drive the linkage wheel 13 to rotate.

[0025] In this embodiment, two lifting rings 9 are fixedly installed on the outer side of the stirring shaft 8, and two linkage rings 10 are respectively rotatably sleeved on the corresponding lifting rings 9. The two linkage rings 10 can drive the corresponding lifting rings 9 to move.

[0026] In this embodiment, the preheating component includes a preheating bracket 15, a scraper 16, and multiple heating tubes 17. The preheating bracket 15 is fixedly installed on the outside of the stirring shaft 8, and the scraper 16 is fixedly installed on one side of the preheating bracket 15. One side of the scraper 16 is slidably connected to the inner wall of the raw material conveying tank 3. Multiple heating tubes 17 are fixedly inserted through the scraper 16, which can preheat the silicone rubber raw material.

[0027] In this embodiment, the metering mechanism includes a valve seat 20, a valve needle 21, a threaded rod 22, and a drive assembly. The valve seat 20 is fixedly installed on one inner wall of the metering pipe 18. A threaded groove is formed on one inner wall of the metering pipe 18. The valve needle 21 is slidably installed on the inner side of the metering pipe 18. One end of the valve needle 21 is in contact with the valve seat 20. The other end of the valve needle 21 is fixedly installed with a threaded rod 22. The threaded rod 22 is adapted to the threaded groove. One end of the threaded rod 22 is provided with a hexagonal protrusion to facilitate movement when the threaded rod 22 rotates.

[0028] In this embodiment, the drive assembly includes a control housing 19, a worm gear 23, a worm 24, and a quantitative servo motor 25. The control housing 19 is fixedly installed on one side of the quantitative pipeline 18. The worm gear 23 is rotatably installed on the inner wall of one side of the control housing 19. A hexagonal hole is opened on one side of the worm gear 23, and a hexagonal protrusion is slidably installed in the hexagonal hole. The worm 24 is rotatably installed on the bottom inner wall of the control housing 19 and meshes with the worm gear 23. The quantitative servo motor 25 is fixedly installed on the top inner wall of the control housing 19. The output shaft of the quantitative servo motor 25 is fixedly connected to the worm 24, so as to facilitate the control of the movement distance of the valve needle 21 by the quantitative servo motor 25.

[0029] Working Principle: During the production of silicone tubes, the operator pours the silicone rubber raw material into the raw material conveying tank 3, then starts the equipment. The stirring servo motor 6 starts, driving the hexagonal column 7 to rotate. The rotation of the hexagonal column 7 drives the stirring shaft 8 to rotate. The rotation of the stirring shaft 8 drives the two preheating supports 15 to rotate around the stirring shaft 8 as the center. The two preheating supports 15 drive the corresponding scrapers 16 to rotate. At the same time, the multiple heating tubes 17 set on the two scrapers 16 start to preheat the silicone rubber raw material and reduce its viscosity. The linkage servo motor 14 starts, driving the linkage wheel 13 to rotate. When the linkage wheel 13 rotates, the grooves on its surface are adapted to the two racks 12. Therefore, the rotational motion of the linkage wheel 13 is converted into the linear motion of the racks 12 through the meshing of the grooves and racks 12. The two racks 12 move in opposite directions, thus driving the linkage slider 11 to move through the movement of the racks 12. The movement of the linkage slider 11 drives the movement of two linkage rings 10, which in turn drives the movement of two lifting rings 9. The movement of the two lifting rings 9 drives the same stirring shaft 8 to move up and down, thereby expanding the cleaning range of the scraper 16 on the inner wall of the raw material conveying tank 3 and increasing the uniformity of the preheating of the silicone rubber raw material. After the silicone rubber raw material is preheated, the operator starts the quantitative servo motor 25. The quantitative servo motor 25 drives the worm gear 24 to rotate, which in turn drives the worm wheel 23 to rotate. The worm wheel 23 drives the hexagonal protrusion on the threaded rod 22 to rotate through its own hexagonal hole, which in turn drives the threaded rod 22 to rotate. The threaded rod 22 is adapted to the threaded groove on the inner side of the quantitative pipe 18. Therefore, the rotation of the threaded rod 22 drives the valve needle 21 to move away from the valve seat 20, thereby controlling the precise discharge of the silicone rubber raw material. The silicone rubber raw material enters the extruder 1 for extrusion production.

[0030] The technological advancements achieved by this invention compared to existing technologies are as follows: the raw materials can be preheated and stirred. Silicone rubber raw materials have high viscosity and poor fluidity at room temperature. Preheating can reduce their viscosity and enhance their plasticity, allowing them to pass more smoothly through the screw of the extruder during the extrusion process.

Claims

1. A flexible production line silicone tube continuous manufacturing apparatus, characterized in that, The extruder (1) used for the continuous manufacturing of silicone tubes in a flexible production line is included. A raw material support (2) is fixedly installed on the outer side of one side of the extruder (1), and a raw material conveying tank (3) is fixedly installed on the inner side of the raw material support (2). The top of the raw material conveying tank (3) is fixedly installed with a tank cover (4), the top of the tank cover (4) is fixedly installed with a lifting bracket (5), the lifting bracket (5) is provided with a conveying mechanism, the top of the tank cover (4) is slidably connected with a stirring shaft (8), and the stirring shaft (8) is provided with two preheating components. A metering pipe (18) is fixedly installed at the bottom of the raw material conveying tank (3), and a metering mechanism is provided on the inner side of the metering pipe (18).

2. The flexible production line silicone tube continuous manufacturing apparatus according to claim 1, characterized in that, A stirring servo motor (6) is fixedly installed on the top of the lifting bracket (5). A hexagonal column (7) is fixedly installed on the output shaft of the stirring servo motor (6). The hexagonal column (7) rotates through the lifting bracket (5). A hexagonal groove is opened on the top of the stirring shaft (8). The hexagonal column (7) is slidably installed on the inner side of the hexagonal groove.

3. The flexible production line silicone tube continuous manufacturing apparatus according to claim 1, characterized in that, The conveying mechanism includes two linkage rings (10), a linkage slider (11), two racks (12), and a linkage wheel (13). The linkage slider (11) is slidably installed on one side of the lifting bracket (5). A linkage groove is opened on one side of the linkage slider (11). Racks (12) are fixedly installed on the inner walls of both sides of the linkage groove. Two linkage rings (10) are fixedly installed on one side of the linkage slider (11). A linkage wheel (13) is rotatably installed on one side of the lifting bracket (5). A tooth groove is opened on the outer side of the linkage wheel (13). The tooth groove is adapted to the two racks (12).

4. The flexible production line silicone tube continuous manufacturing apparatus according to claim 3, characterized in that, The inner side of the lifting bracket (5) is provided with a motor slot, and a linkage servo motor (14) is fixedly installed on one inner wall of the motor slot. The output shaft of the linkage servo motor (14) is fixedly connected to the linkage wheel (13).

5. The flexible production line silicone tube continuous manufacturing apparatus according to claim 4, characterized in that, Two lifting rings (9) are fixedly installed on the outside of the stirring shaft (8), and two linkage rings (10) are respectively rotated and sleeved on the corresponding lifting rings (9).

6. The flexible production line silicone tube continuous manufacturing apparatus according to claim 1, characterized in that, The preheating assembly includes a preheating bracket (15), a scraper (16), and multiple heating tubes (17). The preheating bracket (15) is fixedly installed on the outside of the stirring shaft (8). A scraper (16) is fixedly installed on one side of the preheating bracket (15). One side of the scraper (16) is slidably connected to the inner wall of the raw material conveying tank (3). Multiple heating tubes (17) are fixedly inserted through the scraper (16).

7. The flexible production line silicone tube continuous manufacturing apparatus according to claim 1, characterized in that, The metering mechanism includes a valve seat (20), a valve needle (21), a threaded rod (22), and a drive assembly. The valve seat (20) is fixedly installed on one side of the inner wall of the metering pipe (18). A threaded groove is opened on one side of the inner wall of the metering pipe (18). The valve needle (21) is slidably installed on the inner side of the metering pipe (18). One end of the valve needle (21) is in contact with the valve seat (20). The other end of the valve needle (21) is fixedly installed with a threaded rod (22). The threaded rod (22) is adapted to the threaded groove. One end of the threaded rod (22) is provided with a hexagonal protrusion.

8. The flexible production line silicone tube continuous manufacturing apparatus according to claim 7, characterized in that, The drive assembly includes a control housing (19), a worm gear (23), a worm (24), and a quantitative servo motor (25). The control housing (19) is fixedly installed on one side of the quantitative pipe (18). The worm gear (23) is rotatably installed on the inner wall of one side of the control housing (19). A hexagonal hole is opened on one side of the worm gear (23). The hexagonal protrusion is slidably installed in the hexagonal hole. The worm (24) is rotatably installed on the inner wall of the bottom of the control housing (19). The worm (24) meshes with the worm gear (23). The quantitative servo motor (25) is fixedly installed on the inner wall of the top of the control housing (19). The output shaft of the quantitative servo motor (25) is fixedly connected to the worm (24).

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