Modular rack seat cast in one piece

Abstract

The utility model relates to the technical field of coal mining, and disclose a kind of modularized rack seat detachable whole casting middle groove, and whole casting rack seat is installed on whole casting groove body, and connecting assembly is provided on whole casting groove body;Positioning assembly is installed on whole casting rack seat;The utility model is separated by the setting of whole casting groove body and whole casting rack seat, when whole casting rack seat is damaged, the quick replacement of whole casting rack seat can be satisfied, time and energy are saved, and different models of whole casting rack seat can be selected according to actual situation, to satisfy the demand of different models coal winning machine and different working conditions, and the performance is more flexible, can reduce cost for mine party, improve work efficiency, while whole casting rack seat is cast into shape once, high strength, wear resistance is strong and service life is longer;Through the design of positioning pin structure, it can be quickly installed without the action of external force, ensure that positioning pin can be repeatedly used, and the installation of whole casting rack seat is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of coal mining technology, specifically to a modular toothed rail seat with a detachable integrally cast central groove. Background Technology

[0002] Due to material and process issues, welded and cast-welded chutes on the market generally need to be brought to the surface for maintenance after one working face has been used underground. When there is a large amount of coal reserves in the working face, it may be necessary to bring the chutes to the surface for replacement before the working face is fully mined. The toothed rail seat is a key stress-bearing part of the chutes and is one of the most easily damaged parts of the chutes. If it is damaged, the entire chute needs to be replaced.

[0003] Based on the above description, the existing technology still has the following shortcomings:

[0004] If the toothed rail seat is damaged, it will cause the entire fully mechanized mining face to stop production. Due to the underground conditions, it is time-consuming and labor-intensive to replace a section of the middle slot. If the toothed rail seat of a section of the middle slot is damaged, it may take workers one or two shifts to replace it, which seriously delays production efficiency.

[0005] The rack seat is where the rack rail is housed and is a crucial connection point between the scraper conveyor and the coal mining machine. When these three machines are used together, the rack seat, rack rail, and traveling mechanism of the scraper conveyor must all be of the same model. Because the conditions at each working face underground are different, sometimes the trough may meet the requirements, but if the rack seat, rack rail, and traveling mechanism are different from the coal mining machine's model, a complete scraper conveyor system must be purchased to be compatible with the existing coal mining machine, significantly increasing production costs.

[0006] Currently, center channels on the market are usually welded or cast-welded, using ordinary cast steel or cast iron as materials and ordinary heat treatment processes. The resulting center channels have low weld strength, are prone to weld breakage, have low strength, low wear resistance, and short service life. Therefore, a modular toothed rail seat with detachable integral casting center channel is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a modular toothed rail seat with a detachable, integrally cast central groove to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a modular toothed rail seat with a detachable, integrally cast central groove, comprising...

[0009] A monolithic casting tank, on which a monolithic casting gear seat is installed, and on which a connecting component is provided;

[0010] A positioning component is mounted on a cast-in-place gear rail base, and the positioning component is used for the installation and positioning of the cast-in-place gear rail base.

[0011] The connecting assembly includes a mounting base, which is disposed on the integral casting tank. The top of the mounting base has a positioning hole, and the top of the mounting base has a first mounting hole located behind the positioning hole. The mounting base is an L-shaped plate, and the rear side of the mounting base has a second mounting hole.

[0012] Preferably, the top and rear sides of the cast-in-place gear seat are connected with hexagonal head bolts, and a connecting hole is provided on the front side of the hexagonal head bolt located at the top of the cast-in-place gear seat.

[0013] Preferably, the two hexagonal head bolts are respectively connected inside the first mounting hole and the second mounting hole.

[0014] Preferably, the positioning component described above includes a positioning pin and a connecting bolt. The positioning pin is inserted into the interior of the connecting hole. The top of the positioning pin is provided with an internal threaded hole. The connecting bolt is threaded into the interior of the internal threaded hole. The bottom of the internal threaded hole is provided with a connecting groove. Both ends of the interior of the connecting groove are provided with balls.

[0015] Preferably, the bottom end of the connecting bolt is provided with a cone head, which abuts against the outer side of the ball.

[0016] Preferably, an annular groove is provided on the inner side of the connecting hole, and the ball is located inside the annular groove.

[0017] Preferably, the positioning pin described above matches the positioning hole, and the positioning pin is inserted into the interior of the positioning hole.

[0018] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects: The present invention, through the separation of the integral casting groove and the integral casting toothed rail seat, allows for rapid replacement of the integral casting toothed rail seat when it is damaged, saving time and effort. Furthermore, different models of integral casting toothed rail seats can be selected according to actual conditions to meet the needs of different coal mining machines and different working conditions, resulting in greater flexibility. This can reduce costs and improve work efficiency for the mine. Simultaneously, the integral casting toothed rail seat is formed in one piece, resulting in high strength, strong wear resistance, and a longer service life. The design of the positioning pin structure allows for rapid installation without external force, ensuring the positioning pin can be reused multiple times, while also facilitating the installation of the integral casting toothed rail seat. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the left-side structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the main structure of this utility model;

[0023] Figure 4 This is a partial cross-sectional structural diagram of the integrally cast gear rail seat of this utility model;

[0024] Figure 5 These are schematic diagrams of different models of integrally cast gear rail seats according to this utility model.

[0025] Explanation of reference numerals in the attached drawings: 1. Integral casting tank; 2. Mounting base; 3. Positioning hole; 4. First mounting hole; 5. Second mounting hole; 6. Integral casting gear seat; 7. Hexagonal head bolt; 8. Positioning assembly; 81. Positioning pin; 82. Internal threaded hole; 83. Connecting bolt; 84. Conical head; 85. Connecting groove; 86. Ball bearing; 87. Annular groove; 9. Connecting hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0028] Example

[0029] Please see Figure 1-5 This utility model provides a technical solution: a modular toothed rail seat with detachable integral casting central groove, including integral casting groove body 1, integral casting toothed rail seat 6 installed on integral casting groove body 1, and connecting component provided on integral casting groove body 1; positioning component 8, the positioning component 8 is installed on integral casting toothed rail seat 6, and the positioning component 8 is used for the installation and positioning of integral casting toothed rail seat 6.

[0030] By setting up connecting components, the integral cast toothed rail seat 6 can be quickly replaced, saving time and effort. Moreover, different models of integral cast toothed rail seats 6 can be selected according to actual conditions to meet the needs of different models of coal mining machines and different working conditions, making it more flexible and reducing costs and improving work efficiency for the mine. At the same time, the integral cast toothed rail seat 6 is cast in one piece, with high strength, strong wear resistance and longer service life.

[0031] The connecting assembly includes a mounting base 2, which is mounted on the integral casting tank 1. The top of the mounting base 2 has a positioning hole 3, and a first mounting hole 4 is located behind the positioning hole 3. The mounting base 2 is an L-shaped plate, and a second mounting hole 5 is located on its rear side. Hexagonal head bolts 7 are connected to the top and rear of the integral casting gear seat 6. A connecting hole 9 is located on the front side of the hexagonal head bolts 7 at the top of the integral casting gear seat 6. The two hexagonal head bolts 7 are respectively connected to the interiors of the first mounting hole 4 and the second mounting hole 5. By aligning the positioning pin 81 with the positioning hole 3, the integral casting gear seat 6 is placed on the mounting base 2, allowing the positioning pin 81 to be inserted into the positioning hole 3 for installation. Then, the two hexagonal head bolts 7 are inserted through the integral casting gear seat 6 into the interiors of the first mounting hole 4 and the second mounting hole 5, respectively. Finally, the two hexagonal head bolts 7 are fixed using spring washers and nuts, thus completing the installation of the integral casting tank 1 and the integral casting gear seat 6.

[0032] To ensure the locating pin 81 can be reused multiple times and to facilitate the installation of the integrally cast gear seat 6, the locating assembly 8 includes a locating pin 81 and a connecting bolt 83. The locating pin 81 is inserted into the connecting hole 9. The top of the locating pin 81 is provided with an internal threaded hole 82. The connecting bolt 83 is threaded into the internal threaded hole 82. The bottom of the internal threaded hole 82 is provided with a connecting groove 85. Both ends of the connecting groove 85 are provided with balls 86. The bottom end of the connecting bolt 83 is provided with a cone 84, which abuts against the outer side of the balls 86. The inner side of the connecting hole 9 is provided with... The annular groove 87 is in which the ball bearing 86 is located. The positioning pin 81 matches the positioning hole 3 and is inserted into the positioning hole 3. Before the integral casting tank 1 and the integral casting gear seat 6 are installed, the positioning pin 81 needs to be inserted into the connecting hole 9 first, and then the connecting bolt 83 is screwed into the internal thread hole 82. This causes the cone 84 at the bottom of the internal thread hole 82 to push the ball bearing 86 to move inside the connecting groove 85, so that the ball bearing 86 moves into the annular groove 87. This completes the fixing of the positioning pin 81, so as to facilitate the installation and positioning of the integral casting gear seat 6.

[0033] The working principle or structural principle is as follows: When installing the integrally cast gear seat 6 on the integrally cast groove 1, the locating pin 81 needs to be inserted into the connecting hole 9 first, and then the connecting bolt 83 is screwed into the internal threaded hole 82. This causes the cone 84 at the bottom of the internal threaded hole 82 to push the ball 86 to move inside the connecting groove 85, so that the ball 86 moves into the annular groove 87, thus completing the fixing of the locating pin 81. This is simple and quick, and can ensure that the locating pin 81 can be reused multiple times. During installation, the integrally cast gear seat 6 is placed on the mounting base 2 by aligning the locating pin 81 with the locating hole 3, so that the locating pin 81 is inserted into the locating hole 3, which facilitates the installation of the integrally cast gear seat 6. At this time, the two hexagonal... The head bolts 7 are inserted through the integral cast gear seat 6 into the first mounting hole 4 and the second mounting hole 5, respectively. Then, the two hexagonal head bolts 7 are fixed by spring washers and nuts, thus completing the installation of the integral cast groove 1 and the integral cast gear seat 6. The separation of the integral cast groove 1 and the integral cast gear seat 6 allows for quick replacement of the integral cast gear seat 6 when it is damaged, saving time and effort. Moreover, different models of integral cast gear seats 6 can be selected according to actual conditions to meet the needs of different models of coal mining machines and different working conditions, which is more flexible and can reduce costs and improve work efficiency for the mine. At the same time, the integral cast gear seat 6 is cast in one piece, with high strength, strong wear resistance and longer service life.

[0034] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A modular toothed rail seat with a detachable, integrally cast central groove, characterized in that: include A solid casting tank (1) is provided with a solid casting toothed rail seat (6) and a connecting component is provided on the solid casting tank (1). Positioning component (8), which is installed on the integral cast gear seat (6), and is used for the installation and positioning of the integral cast gear seat (6); The connecting component includes a mounting base (2), which is disposed on the integral casting tank (1). The top of the mounting base (2) is provided with a positioning hole (3), and the top of the mounting base (2) is provided with a first mounting hole (4) located behind the positioning hole (3). The mounting base (2) is an L-shaped plate, and the rear side of the mounting base (2) is provided with a second mounting hole (5).

2. The modular toothed rail seat with a detachable integrally cast central groove according to claim 1, characterized in that: The top and rear sides of the integral cast gear seat (6) are connected with hexagonal head bolts (7), and the front side of the hexagonal head bolts (7) located at the top of the integral cast gear seat (6) is provided with connecting holes (9).

3. The modular toothed rail seat with a detachable integrally cast central groove according to claim 2, characterized in that: The two hexagonal head bolts (7) are respectively connected to the interior of the first mounting hole (4) and the second mounting hole (5).

4. The modular toothed rail seat with a detachable integrally cast central groove according to claim 2, characterized in that: The positioning component (8) includes a positioning pin (81) and a connecting bolt (83). The positioning pin (81) is inserted into the interior of the connecting hole (9). The top of the positioning pin (81) is provided with an internal threaded hole (82). The connecting bolt (83) is threaded into the interior of the internal threaded hole (82). The bottom of the internal threaded hole (82) is provided with a connecting groove (85). Both ends of the interior of the connecting groove (85) are provided with balls (86).

5. The modular toothed rail seat with a detachable integrally cast central groove according to claim 4, characterized in that: The bottom end of the connecting bolt (83) is provided with a cone (84), which abuts against the outside of the ball (86).

6. The modular toothed rail seat with a detachable integrally cast central groove according to claim 4, characterized in that: An annular groove (87) is provided on the inner side of the connecting hole (9), and the ball (86) is located inside the annular groove (87).

7. The modular toothed rail seat with a detachable integrally cast central groove according to claim 4, characterized in that: The positioning pin (81) matches the positioning hole (3), and the positioning pin (81) is inserted into the interior of the positioning hole (3).

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