A kind of installation mechanism transformed into high-precision belt scale

Abstract

The utility model discloses a kind of installation mechanism transformed into high-precision belt scale, including rack, support plate and cover plate are equipped on rack, support plate is equipped with idler assembly, support plate moves along the height direction of rack, height adjusting assembly is equipped between support plate and cover plate, cover plate moves along the width direction of rack, cover plate is divided into two groups, bottom plate is equipped below first group cover plate, bottom plate moves along the length direction of rack, bottom plate is fixed with rack by second screw rod, weighing sensor is equipped between second group cover plate and bottom plate, second group cover plate is fixed with weighing sensor by first screw rod, first group cover plate is fixed with bottom plate by first screw rod. Compared with prior art, the utility model simple structure, the position of idler assembly is adjusted by moving support plate, cover plate and bottom plate, eliminate the deviation of prepart manufacturing error and later structural deformation wear, so that the weighing precision of belt scale can long time satisfy process requirement.

Description

Technical Field

[0001] This utility model relates to the field of belt scale technology, and in particular to an installation mechanism for converting a belt scale into a high-precision belt scale. Background Technology

[0002] Belt scales, as efficient dynamic metering devices, are widely used in industries such as steel, cement, chemical, and power to monitor material flow and cumulative weight in real time, helping companies optimize production processes, improve efficiency, and reduce costs. Currently, there are hundreds of thousands of belt scales in use on the market. However, due to limitations in their structural design, manufacturing processes, and environmental adaptability, they generally suffer from low accuracy and insufficient stability, making it difficult to meet the demands for high-precision metering.

[0003] The main factors affecting the accuracy of belt scales include:

[0004] (1) Manufacturing error of parts: The manufacturing of traditional belt scales relies on riveting and welding process, and the processing accuracy is difficult to guarantee, resulting in insufficient rigidity of the scale frame structure or installation deviation;

[0005] (2) Environmental interference: Extreme temperatures, humidity, vibrations, etc. can easily cause deformation of the weighing frame or supporting structure, further affecting the weighing stability;

[0006] (3) Belt operation problems: After long-term use, belt wear, aging or uneven tension may cause belt deviation, resulting in measurement fluctuations.

[0007] There is an urgent need to upgrade existing belt scales, but traditional methods require replacing the entire structure, which is costly and time-consuming. In addition, the production of new belt scales still faces bottlenecks such as high processing difficulty and difficulty in improving accuracy. Utility Model Content

[0008] This utility model provides an installation mechanism for converting a belt scale into a high-precision belt scale, which addresses the problem of low precision in existing belt scales caused by early component errors and the inability to adjust them during later maintenance.

[0009] This utility model provides an installation mechanism for converting a belt scale into a high-precision belt scale, including a frame, a support plate and a cover plate on the frame, a roller assembly on the support plate, the support plate moving along the height direction of the frame, a height adjustment assembly between the support plate and the cover plate, the cover plate moving along the width direction of the frame, the cover plate being divided into two groups, a base plate below the first group of cover plates being provided, the base plate moving along the length direction of the frame, the base plate being fixed to the frame by a second screw, a weighing sensor being provided between the second group of cover plates and the base plate, the second group of cover plates being fixed to the weighing sensor by a first screw, and the first group of cover plates being fixed to the base plate by a first screw.

[0010] Preferably, the height adjustment assembly includes a height adjustment rod and a locking screw. The height adjustment rod is threadedly connected to the support plate, and the lower end of the height adjustment rod abuts against the cover plate. The support plate and the cover plate are fixed together by the locking screw.

[0011] Preferably, the support plate is provided with a first adjustment hole, the locking screw passes through the first adjustment hole and is threadedly connected to the cover plate, and the locking screw moves up and down along the first adjustment hole.

[0012] Preferably, the support plate includes an upright plate and a horizontal plate, the horizontal plate is fixed to the upper end of the upright plate by a screw, the horizontal plate and the upright plate are arranged in an L-shape, the height adjustment rod is threadedly connected to the horizontal plate, and the first adjustment hole is provided on the upright plate.

[0013] Preferably, the cover plate is provided with a second adjustment hole, the first screw moves horizontally along the second adjustment hole, and the first screw passes through the second adjustment hole to be threadedly connected to the weighing sensor or to the base plate.

[0014] Preferably, the base plate is provided with a strip groove at both ends, the second screw moves horizontally along the strip groove, and the second screw passes through the strip groove and is threadedly connected to the frame.

[0015] Preferably, a sleeve is fixed on the cover plate, and a hanging rod is slidably disposed inside the sleeve.

[0016] Preferably, both the first adjusting hole and the second adjusting hole are strip-shaped holes, and there are two of each.

[0017] Preferably, a drive wheel and a driven wheel are rotatably mounted on the frame, and the idler roller assembly is located between the drive wheel and the driven wheel.

[0018] Preferably, it also includes a tensioning wheel, which is disposed between the driven wheel and the idler roller assembly, and the tensioning wheel moves along the height direction of the frame.

[0019] Compared with existing technologies, this utility model has a simple structure and is easy to modify into a high-precision belt scale. The position of the idler assembly in the Z-axis direction is adjusted by moving the support plate up and down, the position in the Y-axis direction by moving the cover plate left and right, and the position in the X-axis direction by moving the base plate back and forth. This facilitates the elimination of deviations caused by early manufacturing errors and later structural deformation and wear, ensuring parallel idlers, consistent belt tension on the idlers, and uniform force on the weighing sensors. This allows the weighing accuracy of the belt scale to meet process requirements for a long time. Secondly, it significantly reduces the requirements for processing accuracy. The installation mechanism provided by this utility model facilitates the modification of ordinary belt scales into high-precision belt scales, especially convenient for modifying existing belt scales with low accuracy. By modifying the structure and increasing the number of weighing sensors, various quantitative feeding belt scales in use can be converted into high-precision belt scales, greatly improving the impact on production processes of various enterprises caused by issues with accuracy and long-term stability. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 This is the front view of the present invention;

[0022] Figure 2 This is a top view of the present invention;

[0023] Figure 3 This is a partial structural schematic diagram of the present invention;

[0024] Figure 4 This is a partial structural schematic diagram from another perspective of the present invention.

[0025] Figure label:

[0026] 1. Frame, 2. Support plate, 21. First adjustment hole, 22. Vertical plate, 23. Horizontal plate, 3. Cover plate, 31. Second adjustment hole, 4. Roller assembly, 5. Height adjustment assembly, 51. Height adjustment rod, 6. Base plate, 61. Strip groove, 7. Weighing sensor, 8. Drive wheel, 9. Driven wheel, 100. Tensioning wheel, 200. Sleeve, 300. Hanging rod. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] See attached document Figure 1 This embodiment provides an installation mechanism for converting a belt scale into a high-precision belt scale, including a frame 1, a support plate 2 and a cover plate 3 on the frame 1, a roller assembly 4 on the support plate 2, the support plate 2 moving along the height direction of the frame 1, a height adjustment component 5 between the support plate 2 and the cover plate 3, adjusting the height of the support plate 2 and thus the height of the roller assembly 4 by adjusting the height adjustment component 5, the cover plate 3 moving along the width direction of the frame 1, the cover plate 3 being divided into two groups, the first group of cover plates 3 having a base plate 6 below it, the base plate 6 moving along the length direction of the frame 1, the base plate 6 being fixed to the frame 1 by a second screw, the front and rear positions of the roller assembly 4 being adjusted by moving the base plate 6, and then the base plate 6 being fixed to the frame 1 by the second screw, the second group of cover plates 3 having a load cell 7 between it and the base plate 6, the second group of cover plates 3 being fixed to the load cell 7 by a first screw, the load cell 7 being fixed to the base plate 6, the first group of cover plates 3 being fixed to the base plate 6 by the first screw. The left and right positions of the idler assembly 4 are adjusted by moving the cover plate 3, and then the cover plate 3 is fixed to the base plate 6 or the weighing sensor 7 by the first screw. When the idler assembly 4 is subjected to a downward force, the support plate 2 can be moved downward, so that the downward force on the idler assembly 4 can be transmitted to the weighing sensor 7. Since the source of the force on the idler assembly 4 is the gravity of the material, the weighing sensor 7 can determine the actual weight of the material based on the detected pressure, thereby achieving the purpose of weighing the material. This utility model adjusts the position of the idler assembly 4 in the Z-axis, Y-axis and X-axis directions by moving the support plate 2 up and down, the cover plate 3 left and right, and the base plate 6 back and forth, so that all the idlers are located on the same horizontal plane and perpendicular to the running direction of the belt. This setting can effectively eliminate the deviation caused by early part manufacturing errors and later structural deformation and wear, ensuring that the idlers are parallel, the belt tension on the idlers is consistent, and the weighing sensor 7 is subjected to uniform force. The belt scale of this utility model has a simple structure, is easy to adjust, and can ensure that the weighing accuracy of the belt scale meets the process requirements for a long time.

[0029] As another embodiment of this utility model: two weighing sensors 7 form a group, and there are at least three groups of weighing sensors 7. By setting multiple groups of weighing sensors 7 for sampling, the weighing accuracy of the belt scale can be further improved.

[0030] One embodiment of the height adjustment component 5: Refer to the attached document. Figure 4 The height adjustment assembly 5 includes a height adjustment rod 51 and a locking screw. The height adjustment rod 51 is threadedly connected to the support plate 2. The lower end of the height adjustment rod 51 abuts against the cover plate 3, and the support plate 2 and the cover plate 3 are fixed together by the locking screw. By rotating the height adjustment rod 51, the support plate 2 moves up and down along the height adjustment rod 51. When it reaches the predetermined position, the locking screw is tightened, and the locking screw fixes the support plate 2 to the cover plate 3. This structure is simple and easy to adjust.

[0031] As another embodiment of this utility model: refer to the appendix Figure 3 The support plate 2 is provided with a first adjustment hole 21. The locking screw passes through the first adjustment hole 21 and is threadedly connected to the cover plate 3. Loosening the locking screw will cause the locking screw to move up and down along the first adjustment hole 21 when the height adjustment rod 51 is rotated. After the height position of the support plate 2 is adjusted, tighten the locking screw to fix the support plate 2 to the cover plate 3.

[0032] One embodiment of the support plate 2: The support plate 2 includes an upright plate 22 and a horizontal plate 23. The horizontal plate 23 is fixed to the upper end of the upright plate 22 by a screw. The horizontal plate 23 and the upright plate 22 are distributed in an L-shape. The height adjustment rod 51 is threadedly connected to the horizontal plate 23. The first adjustment hole 21 is provided on the upright plate 22.

[0033] Another embodiment of the height adjustment assembly 5: The height adjustment assembly 5 includes a height adjustment rod 51 and a locking screw. An adjusting nut is threaded onto the height adjustment rod 51 and is located below the horizontal plate 23.

[0034] In another embodiment of this utility model: the cover plate 3 is provided with a second adjustment hole 31, and the first screw moves horizontally along the second adjustment hole 31; at the second set of cover plates 3, the first screw passes through the second adjustment hole 31 and is threadedly connected to the load cell 7; at the first set of cover plates 3, the first screw passes through the second adjustment hole 31 and is threadedly connected to the base plate 6. The cover plate 3 is fixed to one end of the load cell 7 by the first screw, and the base plate 6 is fixed to the other end of the load cell 7 by the screw.

[0035] In another embodiment of this utility model: a strip groove 61 is provided on the base plate 6, with the strip groove 61 located at both ends of the base plate 6. A second screw moves horizontally along the strip groove 61 and passes through the strip groove 61 to be threadedly connected to the frame 1. Each end of the base plate 6 is provided with two strip grooves 61. After the base plate 6 is moved to a suitable position, the second screw fixes the base plate 6 to the frame 1.

[0036] In another embodiment of this utility model: a sleeve 200 is fixed on the cover plate 3, and a weight-hanging rod 300 is slidably disposed inside the sleeve 200. Normally, the weight-hanging rod 300 is stored inside the sleeve 200 and will not obstruct others; when needed, the weight-hanging rod 300 is pulled out from the sleeve 200, and then weights are hung on the weight-hanging rod 300 to calibrate the weighing sensor 7. Specifically, the sleeve 200 is fixed to the lower end face of the cover plate 3 by a clamp.

[0037] In another embodiment of this utility model: both the first adjustment hole 21 and the second adjustment hole 31 are strip-shaped holes, and there are two of each.

[0038] As another embodiment of this utility model: refer to the appendix Figure 2 A drive wheel 8 and a driven wheel 9 are rotatably mounted on the frame 1. The drive wheel 8 is connected to the motor via a reducer. The idler assembly 4 is located between the drive wheel 8 and the driven wheel 9. The idler assembly 4 includes a rotating shaft and an idler. The idler is rotatably connected to the rotating shaft, which is located between two vertical plates 22. A belt is fitted onto the drive wheel 8 and the driven wheel 9, and the idler is located inside the belt with its upper end in contact with the belt.

[0039] As another embodiment of the present invention: This embodiment also includes a tensioning wheel 100, which is disposed between the driven wheel 9 and the idler roller assembly 4. The tensioning wheel 100 can move along the height direction of the frame 1. The tensioning wheel 100 is disposed inside the belt and its lower end is in contact with the belt. The tensioning wheel 100 is used to adjust the belt tension.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An installation mechanism for converting a belt scale into a high-precision belt scale, characterized in that, The system includes a frame, a support plate, and a cover plate. A roller assembly is mounted on the support plate. The support plate moves along the height of the frame. A height adjustment assembly is located between the support plate and the cover plate. The cover plate moves along the width of the frame. The cover plate is divided into two groups. A base plate is located below the first group of cover plates. The base plate moves along the length of the frame and is fixed to the frame by a second screw. A load cell is located between the second group of cover plates and the base plate. The second group of cover plates is fixed to the load cell by a first screw, and the first group of cover plates is fixed to the base plate by a first screw. The height adjustment assembly includes a height adjustment rod and a locking screw. The height adjustment rod is threadedly connected to the support plate, and its lower end abuts against the cover plate. The cover plate is fixed with a locking screw; the support plate is provided with a first adjustment hole, the locking screw passes through the first adjustment hole and is threadedly connected to the cover plate, and the locking screw moves up and down along the first adjustment hole; the support plate includes a vertical plate and a horizontal plate, the horizontal plate is fixed to the upper end of the vertical plate by a screw, the horizontal plate and the vertical plate are distributed in an L-shape, the height adjustment rod is threadedly connected to the horizontal plate, and the first adjustment hole is provided on the vertical plate; the cover plate is provided with a second adjustment hole, the first screw moves horizontally along the second adjustment hole, the first screw passes through the second adjustment hole and is threadedly connected to the load cell or to the base plate; the base plate is provided with a strip groove, the strip groove is provided at both ends of the base plate, the second screw moves horizontally along the strip groove, and the second screw passes through the strip groove and is threadedly connected to the frame.

2. The installation mechanism for converting a belt scale into a high-precision belt scale according to claim 1, characterized in that, A sleeve is fixed to the cover plate, and a hanging rod is slidably disposed inside the sleeve.

3. The installation mechanism for converting a belt scale into a high-precision belt scale according to claim 2, characterized in that, Both the first adjustment hole and the second adjustment hole are strip-shaped holes, and there are two of each.

4. The installation mechanism for converting a belt scale into a high-precision belt scale according to claim 1, characterized in that, The frame is rotatably equipped with a drive wheel and a driven wheel, and the idler roller assembly is located between the drive wheel and the driven wheel.

5. The installation mechanism for converting a belt scale into a high-precision belt scale according to claim 4, characterized in that, It also includes a tensioning wheel, which is located between the driven wheel and the idler roller assembly, and the tensioning wheel moves along the height direction of the frame.

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