Electromagnetic descaling device for hydraulic systems

Abstract

The utility model relates to electromagnetic descaling technical field, especially in kind suitable for hydraulic system's electromagnetic descaling equipment, including electromagnetic descaling appearance shell, the inner wall fixedly connected with stainless steel inner layer of electromagnetic descaling appearance shell, the upper portion fixedly connected with control box on the outer surface of electromagnetic descaling appearance shell, the left part and the outer surface right part of the outer surface of electromagnetic descaling appearance shell all have the sleeve joint of silicon steel ring piece, the outer surface of two silicon steel ring pieces all are connected with the electromagnetic coil of winding, the left end and the right end of electromagnetic descaling appearance shell are fixedly connected with water inlet flange disc and water outlet flange disc respectively. The utility model relates to a kind of electromagnetic descaling equipment suitable for hydraulic system, by setting up stainless steel inner layer, control box, silicon steel ring piece, electromagnetic coil, water inlet flange disc, water outlet flange disc, magnetic slot, magnetic filtration structure and screw and other structures, with effectively descaling, it is convenient to control, can carry out magnetic filtration and have the beneficial effect such as being convenient for installation connection.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic descaling technology, and in particular to an electromagnetic descaling device suitable for hydraulic systems. Background Technology

[0002] During the operation of a hydraulic system, minerals and impurities in the water easily form scale on the surfaces of pipes and heat exchangers. This not only reduces heat transfer efficiency and increases fluid resistance, leading to energy waste, but also threatens the normal operation and service life of the equipment. Although traditional electromagnetic descaling equipment is environmentally friendly and energy-saving, its descaling effect is unsatisfactory when faced with special water qualities such as high hardness and high salinity. At the same time, existing descaling equipment also suffers from poor water flow within the equipment, resulting in insufficient contact between the water flow and the descaling components, further affecting the descaling efficiency and making it difficult to meet the needs of efficient operation and maintenance of hydraulic systems. Utility Model Content

[0003] The main objective of this invention is to provide an electromagnetic descaling device suitable for hydraulic systems, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] An electromagnetic descaling device suitable for hydraulic systems includes an electromagnetic descaling instrument housing. A stainless steel inner layer is fixedly connected to the inner wall of the housing. A control box is fixedly connected to the upper part of the outer surface of the housing. Silicon steel rings are fitted onto the left and right sides of the outer surface of the housing. Electromagnetic coils are wound around the outer surfaces of both silicon steel rings. An inlet flange and an outlet flange are fixedly connected to the left and right ends of the housing, respectively. A magnetic slot is opened at the left end of the inlet flange, and a magnetic filter structure is inserted into the inlet flange. Four screws are threadedly connected to the ends of both the inlet and outlet flanges furthest from the housing.

[0006] Preferably, the magnetic filter structure includes a magnetic card frame, a filter screen is fixedly connected to the right side of the inner wall of the magnetic card frame, an ion exchange resin block is placed inside the magnetic card frame, and a water flow component is fixedly connected to the right end of the magnetic card frame.

[0007] Preferably, the left side of the outer surface of the magnetic card frame is inserted into the magnetic slot, and the magnetic card frame is magnetically adsorbed to the water inlet flange.

[0008] Preferably, the outer right side of the filter screen is inserted into the stainless steel inner layer, and the magnetic card frame communicates with the interior of the stainless steel inner layer through the filter screen.

[0009] Preferably, the water flow assembly includes an inner tube, the outer surface of which has a plurality of through-filter holes, and a spiral guide plate is wound around the outer surface of the inner tube.

[0010] Preferably, both the inner tube and the spiral guide plate are located within the stainless steel inner layer.

[0011] Preferably, the outer surface of the spiral guide plate is in close contact with but not fixed to the inner wall of the stainless steel inner layer.

[0012] Preferably, the inner tube communicates with the interior of the stainless steel inner layer through a number of filter holes.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In this utility model, the magnetic filter structure significantly improves the descaling effect and water treatment quality through the synergy of multiple components. The magnetic frame, magnetic slot, and inlet flange are magnetically adsorbed to ensure stable installation and facilitate disassembly and maintenance. The filter screen can intercept large particles of impurities in the water, preventing them from entering subsequent treatment stages and affecting the descaling effect. The ion exchange resin block reduces the mineral concentration in the water through ion replacement, reducing scale formation at the source. The water flow is optimized through the components to ensure uniform dispersion of the water flow, increasing the contact area and time with the descaling components. The overall structure realizes multiple functions of physical filtration, chemical descaling, and water flow optimization, effectively solving the descaling problem of special water quality, improving the operating efficiency of the hydraulic system, and extending the service life of the equipment.

[0015] 2. In this utility model, the water flow state is optimized through a unique design. The filter holes on the inner tube can disperse the concentrated water flow, allowing the water to enter the equipment evenly and avoiding excessively fast or slow local flow rates. The spiral guide plate guides the water flow to form a spiral turbulent flow, increasing the flow path and time of the water flow in the equipment, promoting full contact between the water flow and the ion exchange resin block, improving ion exchange efficiency, and enhancing the effect of the magnetic field on the water flow. In addition, the spiral guide plate is closely attached to the inner wall of the stainless steel inner layer but not fixed, which ensures the guiding effect and facilitates installation, disassembly and maintenance. This component can effectively improve the flow state of the water in the equipment, improve the ability to filter impurities and inhibit scale, and meet the needs of efficient operation and maintenance of hydraulic systems. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an electromagnetic descaling device suitable for hydraulic systems according to this utility model;

[0017] Figure 2 This is a schematic diagram of the internal and external structure of the electromagnetic descaling device shell of an electromagnetic descaling equipment suitable for hydraulic systems according to this utility model;

[0018] Figure 3This is a schematic diagram of the overall magnetic filter structure of an electromagnetic descaling device suitable for hydraulic systems according to this utility model.

[0019] Figure 4 This is a schematic diagram of the overall structure of the water flow through the component of an electromagnetic descaling device suitable for hydraulic systems according to this utility model.

[0020] In the diagram: 1. Electromagnetic descaling device housing; 2. Control box; 3. Silicon steel ring; 4. Electromagnetic coil; 5. Inlet flange; 6. Outlet flange; 7. Magnetic slot; 8. Magnetic filter structure; 9. Screw; 10. Stainless steel inner layer; 81. Magnetic frame; 82. Filter screen; 83. Ion exchange resin block; 84. Water flow assembly; 841. Inner tube; 842. Filter hole; 843. Spiral guide plate. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] An electromagnetic descaling device suitable for hydraulic systems includes an electromagnetic descaling device housing 1. A stainless steel inner layer 10 is fixedly connected to the inner wall of the electromagnetic descaling device housing 1. A control box 2 is fixedly connected to the upper part of the outer surface of the electromagnetic descaling device housing 1. Silicon steel rings 3 are fitted onto the left and right parts of the outer surface of the electromagnetic descaling device housing 1. Electromagnetic coils 4 are wound around the outer surfaces of the two silicon steel rings 3. An inlet flange 5 and an outlet flange 6 are fixedly connected to the left and right ends of the electromagnetic descaling device housing 1, respectively. A magnetic slot 7 is opened at the left end of the inlet flange 5. A magnetic filter structure 8 is inserted into the inlet flange 5. Four screws 9 are threadedly connected to the ends of the inlet flange 5 and the outlet flange 6 away from the electromagnetic descaling device housing 1.

[0026] In this embodiment, the magnetic filter structure 8 includes a magnetic card frame 81, a filter screen 82 is fixedly connected to the right side of the inner wall of the magnetic card frame 81, an ion exchange resin block 83 is placed inside the magnetic card frame 81, a water flow component 84 is fixedly connected to the right end of the magnetic card frame 81, the left side of the outer surface of the magnetic card frame 81 is inserted into the magnetic slot 7, the magnetic card frame 81 is magnetically adsorbed to the water inlet flange 5, the right side of the outer surface of the filter screen 82 is inserted into the stainless steel inner layer 10, and the magnetic card frame 81 communicates with the interior of the stainless steel inner layer 10 through the filter screen 82.

[0027] Through the above scheme, the magnetic card frame 81 is magnetically adsorbed with the magnetic slot 7 and the water inlet flange 5 to achieve a stable installation. When the water flows through the filter screen 82, large particles of impurities are intercepted. Subsequently, the water flows into contact with the ion exchange resin block 83. Through ion exchange, the mineral concentration in the water is reduced, and scale formation is reduced. Finally, the water flow is further optimized through the component 84. In conjunction with the magnetic field generated by the electromagnetic coil 4, the crystal morphology of minerals in the water is changed, inhibiting scale adhesion. Therefore, by combining physical filtration, chemical ion exchange and electromagnetic treatment, the descaling effect on special water qualities such as high hardness and high salinity is significantly improved, ensuring the efficient operation of the hydraulic system.

[0028] In this embodiment, the water flow through the component 84 includes an inner tube 841. The outer surface of the inner tube 841 has several through-holes 842. A spiral guide plate 843 is wound around the outer surface of the inner tube 841. Both the inner tube 841 and the spiral guide plate 843 are located inside the stainless steel inner layer 10. The outer surface of the spiral guide plate 843 is in close contact with the inner wall of the stainless steel inner layer 10 but not fixed. The inner tube 841 communicates with the interior of the stainless steel inner layer 10 through several filter holes 842.

[0029] Through the above scheme: after the water flows into the inner tube 841 of the component 84, it flows out through the through-hole filter 842. The spiral guide plate 843 wrapped around the inner tube 841 is in close contact with the inner wall of the stainless steel inner layer 10, guiding the water flow along the spiral path and forming a spiral turbulent flow. This flow state allows the water flow to fully diffuse within the stainless steel inner layer 10, avoiding water flow concentration or short circuit. Therefore, by optimizing the water flow state, the contact area and time between the water flow and the descaling components such as the ion exchange resin block 83 and the magnetic field area generated by the magnetic card frame 81 are greatly increased. Thus, the water flow is in full contact with the descaling components, so that impurities in the water can be filtered more fully and minerals can react more effectively with the ion exchange resin, significantly improving the descaling efficiency and meeting the needs of efficient operation and maintenance of the hydraulic system.

[0030] It should be noted that this utility model is an electromagnetic descaling device suitable for hydraulic systems. During use, firstly, when the electromagnetic descaling device is working, water from the hydraulic system enters the device through the inlet flange 5. The magnetic frame 81 is securely installed by magnetic adsorption with the magnetic slot 7 and the inlet flange 5. The water first passes through the filter screen 82, intercepting large particles of impurities. Then, it comes into contact with the ion exchange resin block 83, reducing the mineral concentration in the water through ion exchange, thus initially reducing scale formation. Subsequently, the water flows through the component 84. The filter holes 842 of the inner tube 841 disperse the water flow, and the spiral guide plate 843 guides the water flow into a spiral turbulent state, ensuring full contact between the water flow and the descaling components. This process improves descaling efficiency. Simultaneously, the silicon steel ring 3 and electromagnetic coil 4 outside the outer casing 1 of the electromagnetic descaling device generate a magnetic field under the control of the control box 2, magnetizing the water flow and altering the crystallization morphology of minerals in the water, further inhibiting scale adhesion. Finally, the treated water flows out through the outlet flange 6, completing the descaling process. Therefore, through the synergistic filtration, ion exchange, and water flow optimization of the filter screen 82, ion exchange resin block 83, and water flow passing component 84 in the magnetic filtration structure 8, combined with the electromagnetic treatment of the silicon steel ring 3 and electromagnetic coil 4, the problem of descaling in special water qualities is effectively solved. This greatly improves water flow treatment efficiency, ensures efficient and energy-saving operation of the hydraulic system, and reduces equipment maintenance costs.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic descaling device suitable for hydraulic systems, comprising an electromagnetic descaling instrument housing (1), characterized in that: The inner wall of the electromagnetic descaling device housing (1) is fixedly connected with a stainless steel inner layer (10). The upper part of the outer surface of the electromagnetic descaling device housing (1) is fixedly connected with a control box (2). The left and right parts of the outer surface of the electromagnetic descaling device housing (1) are fitted with silicon steel rings (3). The outer surfaces of the two silicon steel rings (3) are wound with electromagnetic coils (4). The left and right ends of the electromagnetic descaling device housing (1) are fixedly connected with an inlet flange (5) and an outlet flange (6). The left end of the inlet flange (5) has a magnetic slot (7). A magnetic filter structure (8) is inserted into the inlet flange (5). The ends of the inlet flange (5) and the outlet flange (6) away from the electromagnetic descaling device housing (1) are threaded with four screws (9). The magnetic filter structure (8) includes a magnetic card frame (81), a filter screen (82) is fixedly connected to the right side of the inner wall of the magnetic card frame (81), an ion exchange resin block (83) is placed inside the magnetic card frame (81), and a water flow component (84) is fixedly connected to the right end of the magnetic card frame (81).

2. The electromagnetic descaling device suitable for hydraulic systems according to claim 1, characterized in that: The outer left side of the magnetic card frame (81) is inserted into the magnetic slot (7), and the magnetic card frame (81) is magnetically adsorbed to the water inlet flange (5).

3. The electromagnetic descaling device suitable for hydraulic systems according to claim 1, characterized in that: The outer right side of the filter screen (82) is inserted into the stainless steel inner layer (10), and the magnetic card frame (81) communicates with the interior of the stainless steel inner layer (10) through the filter screen (82).

4. The electromagnetic descaling device suitable for hydraulic systems according to claim 1, characterized in that: The water flow through the component (84) includes an inner tube (841), the outer surface of which has a plurality of through filter holes (842), and a spiral guide plate (843) is wound around the outer surface of the inner tube (841).

5. The electromagnetic descaling device suitable for hydraulic systems according to claim 4, characterized in that: The inner tube (841) and the spiral guide plate (843) are both located inside the stainless steel inner layer (10).

6. The electromagnetic descaling device suitable for hydraulic systems according to claim 4, characterized in that: The outer surface of the spiral guide plate (843) is in close contact with but not fixed to the inner wall of the stainless steel inner layer (10).

7. The electromagnetic descaling device suitable for hydraulic systems according to claim 5, characterized in that: The inner tube (841) communicates with the interior of the stainless steel inner layer (10) through a number of filter holes (842).

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