A glass kiln inspection device

Abstract

The utility model relates to the technical field of kiln inspection, specifically, the utility model relates to a glass kiln inspection device, including small stove passageway pool wall brick, small stove passageway pool wall brick one side is equipped with the guide rail, be equipped with detection subassembly on the guide rail, detection subassembly includes camera assembly and temperature sensor, camera assembly and temperature sensor all are connected with controller, detection subassembly can move along the guide rail, temperature sensor can real -time collection small stove passageway pool wall brick surface temperature gradient field data, temperature sensor sends temperature to controller, and controller can real -time display, and when monitoring value exceeds the process threshold value, controller can alarm, camera assembly can real -time shoot small stove passageway pool wall brick, and the erosion state of small stove passageway pool wall brick is monitored, thereby the device can realize the uninterrupted inspection to small stove passageway pool wall brick, can avoid staff's work in high temperature environment.

Description

Technical Field

[0001] This utility model relates to the field of kiln inspection technology, specifically to a glass kiln inspection device. Background Technology

[0002] In actual glass production, periodic inspections of the kiln are necessary to check the equipment and the condition of the kiln's refractory materials. The temperature in the small furnace passageway pool wall area is relatively high and is a key area for kiln safety. Manual inspections are time-consuming and cannot be monitored in real time.

[0003] The applicant discovered through a search that Chinese patent document with publication number 216472814U, published on May 10, 2022, discloses a device for monitoring the external temperature and automatically cooling a glass furnace. This device includes a maintenance cover plate installed on the furnace body and a gas guide pipe inserted into the furnace body. The furnace body has an internal sidewall that forms a channel for the flow of molten glass. The furnace body has slots. The maintenance cover plate is located on the outside of the furnace body and covers the slots. A heat exchange plate is installed in the slots of the furnace body, contacting the sidewall for heat exchange. Multiple temperature sensors are installed on the heat exchange plate. Gas guide pipes are installed on both sides of the furnace body. The middle of the gas guide pipe is inserted into the furnace body, and multiple through holes are provided on the gas guide pipe. The through holes are located directly below a guide plate. Two sets of electromagnets are installed inside the gas guide pipe, with a sliding rod between the two sets of electromagnets. A side baffle and a piston are installed at the through holes. This device also fails to solve the aforementioned technical problems.

[0004] Therefore, in order to improve or solve at least one of the above problems, it is necessary to provide a glass kiln inspection device that can realize the inspection and alarm of the temperature of the small furnace passage pool wall. Utility Model Content

[0005] The purpose of this invention is to provide a glass kiln inspection device that can detect and alarm the temperature of the furnace passageway wall.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a glass kiln inspection device, including wall bricks of a small furnace passage pool; a guide rail is provided on one side of the wall bricks of the small furnace passage pool; a detection component is provided on the guide rail; the detection component includes a camera component and a temperature sensor; the camera component and the temperature sensor are both connected to a controller.

[0007] The camera assembly includes a mounting base; a roller assembly is provided at the bottom of the mounting base; the roller assembly is mounted on the guide rail; a camera mounting seat is provided at the top of the mounting base; and a camera is provided on the camera mounting seat.

[0008] The temperature sensor is mounted on the mounting base, and the temperature sensor is located on the side of the mounting base near the wall bricks of the small furnace passageway.

[0009] The mounting base has a mounting plate and a first motor at its bottom; the roller assembly includes rollers; the rollers are located between adjacent mounting plates; the rollers are connected to the first motor; the guide rail has a sliding groove; the rollers are located in the sliding groove.

[0010] The mounting plate is provided with mounting holes; the roller is connected to a rotating shaft; the end of the rotating shaft is located in the mounting holes; the first motor includes a first drive gear; one end of the rotating shaft is provided with a first driven gear; the first drive gear and the first driven gear mesh.

[0011] The mounting base has a connecting shaft at its top; the camera mounting base has a bearing at its bottom; the connecting shaft is connected to the bearing; a second motor is provided on one side of the camera mounting base; the second motor is connected to the camera mounting base.

[0012] The mounting base is provided with a mounting bracket on top; the second motor is connected to the mounting bracket; the second motor is connected to the second drive gear; the camera mounting base is provided with a second driven gear at the bottom; the second drive gear meshes with the second driven gear.

[0013] The camera is a high-temperature resistant industrial camera; the controller is a DCS controller; the temperature sensor is a high-temperature resistant non-contact laser temperature sensor; both the camera and the temperature sensor are connected to the DCS controller.

[0014] The beneficial effects of this utility model are as follows:

[0015] This invention features a guide rail on one side of the wall bricks in the small furnace passageway, along which the detection component can move. The detection component includes a camera assembly and a temperature sensor. The temperature sensor can collect real-time temperature gradient field data on the surface of the wall bricks in the small furnace passageway, and sends the temperature data to a controller. The controller can display the temperature in real time, and trigger an alarm when the monitored value exceeds the process threshold. The camera assembly can capture real-time images of the wall bricks in the small furnace passageway, monitoring their erosion status. Therefore, this device enables continuous inspection of the wall bricks in the small furnace passageway, avoiding the need for workers to work in high-temperature environments, and providing real-time monitoring and alarm functions for the temperature and erosion status of the wall bricks. Attached Figure Description

[0016] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0017] Figure 1 This is a schematic diagram of the glass kiln inspection device of this utility model.

[0018] Figure 2 This is a schematic diagram of the detection component of this utility model.

[0019] Figure 3 This is a schematic diagram showing the connection state of the first driving gear and the first driven gear of this utility model.

[0020] The markings in the above figures are all:

[0021] The following is marked in the diagram: 1. Wall bricks of the small furnace passageway pool.

[0022] 2. Guide rail, 201. Slide groove,

[0023] 3. Temperature sensor,

[0024] 4. Mounting base

[0025] 5. Camera mounting bracket; 501. Camera;

[0026] 6. Mounting plate; 601. First motor; 602. Roller; 603. Mounting hole; 604. Rotating shaft; 605. First drive gear; 606. First driven gear.

[0027] 7. Connecting shaft; 701. Bearing; 702. Second motor; 703. Mounting bracket; 704.

[0028] Second drive gear, 705; second driven gear

[0029] 8. DCS controller. Detailed Implementation

[0030] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of this utility model, and to facilitate its implementation.

[0031] Figure 1-3 The glass kiln inspection device shown includes a small furnace passageway wall brick 1; a guide rail 2 is provided on one side of the small furnace passageway wall brick 1; a detection component is provided on the guide rail 2; the detection component includes a camera component and a temperature sensor 3; both the camera component and the temperature sensor 3 are connected to the controller.

[0032] The detection component can move along the guide rail 2; the detection component includes a camera component and a temperature sensor 3; the temperature sensor 3 can collect the surface temperature gradient field data of the furnace passage pool wall brick 1 in real time, and the temperature sensor 3 sends the temperature to the controller, which can display it in real time, and when the monitored value exceeds the process threshold, the controller can issue an alarm; the camera component can take pictures of the furnace passage pool wall brick 1 in real time and monitor the erosion status of the furnace passage pool wall brick 1; thus, this device can realize uninterrupted inspection of the furnace passage pool wall brick 1, avoid workers working in high temperature environment, and can monitor and alarm the temperature and erosion status of the furnace passage pool wall brick 1 in real time.

[0033] The camera assembly includes a mounting base 4; a roller assembly is provided at the bottom of the mounting base 4; the roller assembly is located on the guide rail 2; a camera mounting base 5 is provided at the top of the mounting base 4; and a camera 501 is provided on the camera mounting base 5.

[0034] The rolling component is located at the bottom of the mounting base 4. The rolling component cooperates with the guide rail 2 to enable the mounting base 4 to reciprocate along the guide rail 2. The camera 501 is fixedly connected to the top of the camera mounting base 5. The camera mounting base 5 can rotate flexibly on the top of the mounting base 4.

[0035] Temperature sensor 3 is mounted on mounting base 4, and the temperature sensor 3 is located on the side of mounting base 4 near the wall brick 1 of the small furnace passageway.

[0036] Temperature sensor 3 is fixedly connected to the side of the mounting base 4 near the wall brick 1 of the small furnace passage pool, so that the detection end of temperature sensor 3 can be kept perpendicular to the wall brick 1 of the small furnace passage pool. Temperature sensor 3 is a high-temperature resistant non-contact laser temperature sensor. Temperature sensor 3 can be a CEM DT-8869H high-temperature dual-laser infrared thermometer. By receiving the infrared radiation energy emitted from the surface of the wall brick 1 of the small furnace passage pool, it uses the built-in thermopile infrared sensor to convert the radiation energy into an electrical signal. Combined with the ambient temperature compensation and emissivity calibration algorithm, it accurately calculates the temperature value of the wall brick 1 of the small furnace passage pool. The equipped dual laser beam can accurately indicate the center of the measurement area, ensuring that the aiming position is consistent with the spot range. Since temperature sensor 3 is fixedly connected to the side of the mounting base 4 near the wall brick 1 of the small furnace passage pool and the detection end is perpendicular to the wall brick 1, the dual laser beam can accurately locate the measurement point, greatly reducing measurement error, thereby stably and reliably obtaining the temperature data of the wall brick 1 of the small furnace passage pool.

[0037] The bottom of the mounting base 4 is provided with a mounting plate 6 and a first motor 601; the roller assembly includes a roller 602; the roller 602 is located between adjacent mounting plates 6; the roller 602 is connected to the first motor 601; the guide rail 2 is provided with a sliding groove 201; the roller 602 is located in the sliding groove 201.

[0038] The first motor 601 is fixedly connected to the bottom of the mounting base 4; two mounting plates 6 are fixedly connected to the bottom of the mounting plate 6, and rollers 602 are installed between the mounting plates 6; the rollers 602 can rotate flexibly relative to the mounting plates 6; the first motor 601 can drive the rollers 602 to rotate; the bottom of the mounting base 4 is provided with two rollers 602, which are respectively located at both ends of the bottom of the mounting base 4.

[0039] The mounting plate 6 has mounting holes 603; the roller 602 is connected to the rotating shaft 604; the end of the rotating shaft 604 is located in the mounting hole 603; the first motor 601 includes a first drive gear 605; one end of the rotating shaft 604 is provided with a first driven gear 606; the first drive gear 605 and the first driven gear 606 mesh.

[0040] The two ends of the rotating shaft 604 are respectively inserted into the mounting holes 603 of the two mounting plates 6; the mounting holes 603 are through holes; the rotating shaft 604 is fixedly connected to the roller 602; one end of the rotating shaft 604 extends out from the mounting hole 603 and is fixedly connected to the first driven gear 606; the output shaft of the first motor 601 is fixedly connected to the first drive gear 605, and the first drive gear 605 meshes with the first driven gear 606 to drive the roller 602 to rotate.

[0041] The top of the mounting base 4 is provided with a connecting shaft 7; the bottom of the camera mounting base 5 is provided with a bearing 701; the connecting shaft 7 is connected to the bearing 701; a second motor 702 is provided on one side of the camera mounting base 5; the second motor 702 is connected to the camera mounting base 5.

[0042] The connecting shaft 7 is fixedly connected to the top surface of the mounting base 4 and is vertically arranged; the bottom of the camera mounting base 5 is fixedly connected to the bearing 701, and the end of the connecting shaft 7 is interference-fitted with the bearing 701, so that the camera mounting base 5 can rotate flexibly on the top of the mounting base 4; the second motor 702 can drive the camera mounting base 5 to rotate, thereby adjusting the shooting angle of the camera 501.

[0043] The top of the mounting base 4 is provided with a mounting bracket 703; the second motor 702 is connected to the mounting bracket 703; the second motor 702 is connected to the second drive gear 704; the bottom of the camera mounting base 5 is provided with a second driven gear 705; the second drive gear 704 meshes with the second driven gear 705.

[0044] Mounting bracket 703 is fixedly connected to the top surface of mounting base 4 and is located on one side of camera mounting base 5; second motor 702 is fixedly connected to mounting bracket 703; second drive gear 704 is fixedly connected to the output shaft of second motor 702; second driven gear 705 is fixedly connected to the bottom surface of camera mounting base 5, and second drive gear 704 and second driven gear 705 mesh, so that second motor 702 can drive camera mounting base 5 to rotate.

[0045] Camera 501 is a high-temperature resistant industrial camera; the controller is DCS controller 8; the temperature sensor 3 is a high-temperature resistant non-contact laser temperature sensor; both camera 501 and temperature sensor 3 are connected to DCS controller 8.

[0046] Temperature sensor 3 detects temperature data and sends it to DCS controller 8. DCS controller 8 displays the temperature data in real time and will issue an alarm when the temperature exceeds the threshold. DCS controller 8 is connected to a monitor that can display the images captured by camera 501 in real time.

[0047] The specific workflow of this utility model is as follows:

[0048] Mounting base 4 moves along guide rail 2 via roller 602; temperature sensor 3 can collect surface temperature gradient field data of small furnace passage pool wall brick 1 in real time, temperature sensor 3 sends temperature to controller, controller can display in real time, and when the monitored value exceeds the process threshold, controller can issue an alarm; camera 501 can take pictures of small furnace passage pool wall brick 1 in real time and monitor the erosion status of small furnace passage pool wall brick 1.

[0049] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A glass kiln inspection device, characterized in that: It includes wall bricks (1) of a small furnace passage pool; a guide rail (2) is provided on one side of the wall bricks (1); a detection component is provided on the guide rail (2); the detection component includes a camera component and a temperature sensor (3); the camera component and the temperature sensor (3) are both connected to the controller.

2. A glass kiln inspection device according to claim 1, characterized in that: The camera assembly includes a mounting base (4); a roller assembly is provided at the bottom of the mounting base (4); the roller assembly is provided on the guide rail (2); a camera mounting base (5) is provided at the top of the mounting base (4); and a camera (501) is provided on the camera mounting base (5).

3. A glass kiln inspection device according to claim 2, characterized in that: The temperature sensor (3) is mounted on the mounting base (4), and the temperature sensor (3) is located on the side of the mounting base (4) near the wall brick (1) of the small furnace passage pool.

4. A glass kiln inspection device according to any one of claims 2-3, characterized in that: The mounting base (4) has a mounting plate (6) and a first motor (601) at its bottom; the roller assembly includes a roller (602); the roller (602) is located between adjacent mounting plates (6); the roller (602) is connected to the first motor (601); the guide rail (2) has a groove (201); the roller (602) is located in the groove (201).

5. A glass kiln inspection device according to claim 4, characterized in that: The mounting plate (6) is provided with mounting holes (603); the roller (602) is connected to a rotating shaft (604); the end of the rotating shaft (604) is located in the mounting hole (603); the first motor (601) includes a first drive gear (605); one end of the rotating shaft (604) is provided with a first driven gear (606); the first drive gear (605) and the first driven gear (606) mesh.

6. A glass kiln inspection device according to claim 5, characterized in that: The mounting base (4) has a connecting shaft (7) at the top; the camera mounting base (5) has a bearing (701) at the bottom; the connecting shaft (7) is connected to the bearing (701); a second motor (702) is provided on one side of the camera mounting base (5); the second motor (702) is connected to the camera mounting base (5).

7. A glass kiln inspection device according to claim 6, characterized in that: The mounting base (4) is provided with a mounting bracket (703) at the top; the second motor (702) is connected to the mounting bracket (703); the second motor (702) is connected to the second drive gear (704); the camera mounting base (5) is provided with a second driven gear (705) at the bottom; the second drive gear (704) meshes with the second driven gear (705).

8. A glass kiln inspection device according to any one of claims 5-7, characterized in that: The camera (501) is a high-temperature resistant industrial camera; the controller is a DCS controller (8); the temperature sensor (3) is a high-temperature resistant non-contact laser temperature sensor; both the camera (501) and the temperature sensor (3) are connected to the DCS controller (8).

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