coalescer dehydrator

Abstract

The utility model relates to filter equipment technical field discloses a coalescence dehydrator, including the filter core and the baffle in the barrel, the baffle includes the upper baffle and lower baffle and is located the upper portion and lower portion in the barrel respectively, and the coalescence cavity between baffle, and the oil outlet chamber between lower baffle and barrel bottom, the filter core includes coalescence filter core and separation filter core, and coalescence filter core top is connected with the barrel through sealing structure, and separation filter core bottom is connected with the barrel bottom through oil outlet pipeline. Through the import sealing end and coalescence filter core joint, when water hydrocarbon mixture enters the upper baffle upper portion in the barrel from the feed pipe, sealing structure can effectively prevent water hydrocarbon mixture from entering the coalescence cavity, can only enter from the import end of coalescence filter core, carries out sufficient filtration to water hydrocarbon mixture, effectively improves water and hydrocarbon separation effect of water hydrocarbon mixture, separates water and hydrocarbon, separates thoroughly, and discharges respectively, removes water in water hydrocarbon mixture, and is convenient for the use of hydrocarbon in the subsequent process.

Description

Technical Field

[0001] This utility model relates to the field of filtration equipment technology, specifically a coalescing dehydrator. Background Technology

[0002] Excessive water content in a water-hydrocarbon mixture can affect the normal operation of subsequent equipment. Therefore, it is necessary to remove the water from the mixture. This requires separation of the water-hydrocarbon mixture, followed by separate discharge of water and hydrocarbons. Water-hydrocarbon mixtures with high water content require treatment. However, due to poor sealing of the equipment, incomplete separation can easily occur during the separation of water-hydrocarbon mixtures.

[0003] Document CN 211500848 U discloses a three-stage fuel filter assembly and its fuel filter. The three-stage fuel filter assembly includes an outer core assembly, an inner core assembly, and a hydrophobic mesh assembly. The outer core assembly has an inner cavity, and the inner core assembly and hydrophobic mesh assembly are disposed within the inner cavity. The outer core assembly and the inner core assembly are not connected. The inlet of the hydrophobic mesh assembly is connected to the outlet of the outer core assembly, and the outlet of the hydrophobic mesh assembly is connected to the inlet of the inner core assembly. When the filter assembly filters, the fuel passes through the outer core assembly, the hydrophobic mesh assembly, and the inner core assembly sequentially, achieving three-stage filtration. This filtration structure has poor sealing after material enters, making it prone to leakage and incomplete filtration.

[0004] Therefore, a new technical solution is needed to solve the above-mentioned technical problems. Summary of the Invention

[0005] To address the aforementioned issues, this utility model discloses a coalescing dehydrator. By engaging the inlet sealing end with the coalescing filter element, when a water-hydrocarbon mixture enters the upper part of the upper baffle inside the cylinder from the feed pipe, the sealing structure effectively prevents the water-hydrocarbon mixture from entering the coalescing chamber, allowing it to enter only from the inlet end of the coalescing filter element, thus ensuring thorough filtration of the water-hydrocarbon mixture.

[0006] The technical solution of this utility model is as follows: a coalescing dehydrator, including a filter element and a partition plate located inside the cylinder. The partition plate includes an upper partition plate and a lower partition plate located in the upper and lower parts of the cylinder, respectively. The space between the partition plates is a coalescing chamber, and the space between the lower partition plate and the bottom of the cylinder is an oil outlet chamber. An inlet is opened on the side wall of the cylinder above the upper partition plate. The filter element includes a coalescing filter element and a separating filter element. The top of the coalescing filter element is connected to the cylinder through a sealing structure, and the bottom of the separating filter element is connected to the bottom of the cylinder through an oil outlet pipe.

[0007] By adopting the above technical solution, the water-hydrocarbon mixture enters the upper part of the upper baffle through the feed pipe, and then the water and hydrocarbons are separated by the coalescing filter element and the separation filter element. The separated water and hydrocarbons come out from the water outlet pipe and the oil outlet pipe, respectively.

[0008] Preferably, the coalescing filter element is located at the top of the separating filter element, the oil outlet pipe is located at the bottom of the separating filter element, and the center lines of the three are on a straight line. The top of the coalescing filter element is connected to the upper partition through a sealing structure.

[0009] By adopting the above technical solution, the water-hydrocarbon mixture in the upper part of the upper baffle first passes through the coalescing filter element, and then through the separation filter element, separating the water to the outer surface of the filter element, while the hydrocarbons drip down through the oil outlet pipe.

[0010] Preferably, the sealing structure includes a sealing cover plate and an inlet sealing end, the inlet sealing end being sleeved on the top of the coalescing filter element, and the inlet sealing end including an inlet end and a sealing end.

[0011] By adopting the above technical solution, the sealing structure allows the water-hydrocarbon mixture to be stored above the upper partition, filtered by the coalescing filter element, and then moved downwards, preventing the water-hydrocarbon mixture from directly entering the coalescing chamber.

[0012] Preferably, the inlet end extends through the top of the coalescing filter element, and the sealing end is integrally formed around the inlet end. The bottom of the sealing end is in the shape of an inverted U-shape with the opening facing downwards, and the sealing end fits perfectly into the top of both sides of the coalescing filter element.

[0013] By adopting the above technical solution, a mixture enters the coalescing filter element from the inlet end, and a sealing effect is achieved between the sealing end and the coalescing filter element.

[0014] Preferably, the lower bottom side of the sealing end abuts against the upper side of the upper partition plate, and the side of the upper partition plate through which the coalescing filter element passes is provided with an inward groove that abuts against the bottom of the sealing end.

[0015] By adopting the above technical solution, the lower end of the sealing end and the upper partition plate further play a sealing role, preventing water-hydrocarbon mixtures from leaking in from the side.

[0016] Preferably, a sealing cover is provided between the upper part of the sealing end and the upper surface of the upper partition plate, and an outward extension plate is provided at the upper part of the sealing end. The extension plate is located exactly above the sealing cover plate and is connected to the sealing cover plate by bolts.

[0017] By adopting the above technical solution, the extension plate covers the sealing cover plate, and the two are sealed by a sealing ring, which more effectively prevents water and hydrocarbon mixtures from entering the filter element from the side of the coalescing filter element, and ensures that they enter the filter element from the top of the coalescing filter element.

[0018] Preferably, a sealing ring is provided on the side where the sealing end contacts the sealing cover plate, the bottom outer periphery of the sealing cover plate and the upper partition plate are fastened together by bolts, and the bottom outer periphery of the sealing cover plate is connected to the upper partition plate by a sealing gasket.

[0019] By adopting the above technical solution, water-hydrocarbon mixtures are prevented from flowing from between the sealing cover and the upper partition into the side of the coalescing filter element or into the coalescing chamber.

[0020] Preferably, the bottom of the oil outlet pipe passes through the lower partition and connects with the oil outlet chamber, and an oil outlet is provided on the side of the oil outlet chamber.

[0021] Preferably, a water outlet pipe is provided at the bottom of the lower partition plate, the water outlet pipe is connected to the coalescence chamber, the water outlet pipe passes through the oil outlet chamber and exits from the bottom of the cylinder.

[0022] By adopting the above technical solution, the filtered water and hydrocarbons flow out from the water outlet and oil outlet respectively, thus fully separating the water-hydrocarbon mixture.

[0023] Preferably, the inner wall of the cylinder is a smooth surface, a port gauge is provided on the top of the cylinder, and a level gauge communicating with the cylinder is provided on the side of the port gauge. The level gauges are located near the upper baffle and on the side of the oil outlet pipe, respectively.

[0024] By adopting the above technical solution, the liquid level inside the cylinder can be read by the level gauge to determine whether to discharge water from the cylinder. The smooth inner wall of the cylinder prevents the liquid from accumulating on the side wall and allows it to fall directly onto the lower baffle.

[0025] The advantages of this utility model are as follows: 1. This utility model uses the inlet sealing end and the coalescing filter element to lock together. When the water-hydrocarbon mixture enters the upper part of the upper partition in the cylinder from the feed pipe, the sealing structure can effectively prevent the water-hydrocarbon mixture from entering the coalescing chamber. It can only enter from the inlet end of the coalescing filter element, so as to fully filter the water-hydrocarbon mixture.

[0026] 2. This utility model extends to the sealing cover plate via an extension plate and is secured with bolts. The sealing end and the sealing cover plate are sealed with a sealing ring, which effectively prevents water and hydrocarbon mixtures from entering the filter element from the side of the coalescing filter element and improves the filtration effect.

[0027] 3. This utility model effectively improves the separation effect of water and hydrocarbons in water-hydrocarbon mixtures, separates water and hydrocarbons more thoroughly, and discharges them separately. It removes water from water-hydrocarbon mixtures, making it easier to use hydrocarbons in subsequent processes. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of this utility model;

[0029] Figure 2 This is a schematic diagram of the external structure of this utility model;

[0030] Figure 3 This utility model Figure 1 A structural schematic diagram of enlarged view of part A in the middle;

[0031] Figure 4 This utility model Figure 1 A structural schematic diagram of the enlarged view of part B.

[0032] The components are: 1. cylinder, 2. feed pipe, 3. water outlet pipe, 4. oil outlet, 5. upper baffle, 6. lower baffle, 7. inlet sealing end, 701. inlet end, 702. sealing end, 703. extension plate, 704. sealing ring, 8. sealing cover plate, 9. coalescing chamber, 10. oil outlet chamber, 11. coalescing filter element, 12. separation filter element, 13. oil outlet pipe, 14. level gauge. Detailed Implementation

[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0034] like Figure 1-4 As shown, the coalescing dehydrator includes a filter element and a baffle plate located inside the cylinder 1. The baffle plate includes an upper baffle plate 5 and a lower baffle plate 6 located at the upper and lower parts of the cylinder 1, respectively. The space between the baffle plates is a coalescing chamber 9, and the space between the lower baffle plate 6 and the bottom of the cylinder 1 is an oil outlet chamber 10. An inlet is opened on the side wall of the cylinder 1 above the upper baffle plate 5. The filter element includes a coalescing filter element 11 and a separating filter element 12. The top of the coalescing filter element 11 is connected to the cylinder 1 through a sealing structure, and the bottom of the separating filter element 12 is connected to the bottom of the cylinder 1 through an oil outlet pipe 13. The water-hydrocarbon mixture enters the upper part of the upper baffle plate 5 through the feed pipe 2, and then the water and hydrocarbons are separated by the coalescing filter element 11 and the separating filter element 12. The separated water and hydrocarbons exit from the water outlet pipe 14 and the oil outlet pipe 15, respectively.

[0035] The coalescing filter element 11 is located above the separating filter element 12 and is fastened with bolts, such as... Figure 4 As shown, the oil outlet pipe 13 is located at the bottom of the separation filter element 12, and the center lines of the three are on a straight line. The top of the coalescing filter element 11 is connected to the upper partition 5 through a sealing structure. The water-hydrocarbon mixture in the upper part of the upper partition 5 first passes through the coalescing filter element 11, and then through the separation filter element 12, separating the water to the outer surface of the filter element, while the hydrocarbons drip down through the oil outlet pipe 13.

[0036] The sealing structure includes a sealing cover plate 8 and an inlet sealing end 7. The inlet sealing end 7 is fitted on the top of the coalescing filter element 11. The inlet sealing end 7 includes an inlet end 701 and a sealing end 702. The sealing structure allows the water-hydrocarbon mixture to be stored above the upper partition plate 5 and filtered by the coalescing filter element 11 before going down, which can prevent the water-hydrocarbon mixture from directly entering the coalescing chamber.

[0037] The inlet end 701 penetrates the center of the top of the coalescing filter element 11. The sealing end 702 is integrally formed around the inlet end 701. The bottom of the sealing end 702 is an inverted U-shape with the opening facing downwards. The sealing end 702 is just stuck on the top of both sides of the coalescing filter element 11. The mixture enters the coalescing filter element 11 from the inlet end. The sealing end 702 and the coalescing filter element 11 have a sealing effect.

[0038] The lower bottom edge of the sealing end 702 abuts against the upper side of the upper partition plate 5. The upper partition plate 5 has an inward groove on the side through which the coalescing filter element 11 passes, which abuts against the bottom of the sealing end 702. The lower bottom edge of the sealing end 702 and the upper partition plate 5 further seal the seal, preventing water-hydrocarbon mixtures from leaking and flowing in from the side.

[0039] A sealing end 702 is located at the upper part of the upper partition 5 and between the upper surface of the upper partition 5 and a sealing cover plate 8. An outward extension plate 703 is provided at the upper part of the sealing end 702. The extension plate 703 is located exactly above the sealing cover plate 8 and is connected to the sealing cover plate 8 by bolts. The extension plate 703 covers the sealing cover plate 8, and the two are sealed by a sealing ring 704, which more effectively prevents water and hydrocarbon mixtures from entering the filter element from the side of the coalescing filter element 11 and ensures that they enter the filter element from the top of the coalescing filter element 11.

[0040] A sealing ring 704 is provided on the side where the sealing end 702 contacts the sealing cover plate 9. The bottom outer periphery of the sealing cover plate 8 and the upper partition plate 5 are fastened together by bolts. The bottom outer periphery of the sealing cover plate 8 is connected to the upper partition plate 5 by a sealing gasket to prevent water-hydrocarbon mixture from flowing from between the sealing cover plate 8 and the upper partition plate 5 into the side of the coalescing filter element 11 or the coalescing chamber 9.

[0041] The bottom of the oil outlet pipe 13 passes through the lower baffle 6 and is connected to the oil outlet chamber 10. The oil outlet chamber 10 is provided with an oil outlet 4 on the side. The bottom of the lower baffle 6 is provided with a water outlet pipe 3, which is connected to the coalescence chamber 9. The water outlet pipe 3 passes through the oil outlet chamber 10 and exits from the bottom of the cylinder 1. The filtered water and hydrocarbons flow out from the water outlet pipe 3 and the oil outlet 4 respectively, which can fully separate the water and hydrocarbon mixture.

[0042] The inner wall of the cylinder 1 is a smooth surface. A pipe gauge is provided on the top of the cylinder 1. A level gauge 14 connected to the cylinder 1 is provided on the side of the pipe gauge. The level gauge 14 is located near the upper partition 5 and on the side of the oil outlet pipe 14. The level value inside the cylinder 1 can be read by the level gauge 14 to determine whether to discharge water from the cylinder 1. The smooth inner wall of the cylinder 1 can prevent the liquid from accumulating on the side wall and fall directly onto the lower partition 6.

[0043] The water-hydrocarbon mixture enters the upper part of the upper baffle inside the cylinder 1 through the feed pipe 2. Then, the water-hydrocarbon mixture enters the top center of the coalescing filter element 11 through the inlet end 701. The fluid flows from the inside to the outside through the coalescing filter element 11. Tiny droplets are adsorbed on the surface of the coalescing filter element 11. The small droplets collide at the fiber intersections, coalesce and grow into large droplets, and finally fall off the surface of the coalescing filter element 11. Due to their high density, they settle on the lower baffle 6. Hydrocarbons, as organic matter, can pass through the separation filter element 12 and flow downstream through the oil outlet pipe 13 and the bottom of the cylinder 1. The large water droplets formed by coalescence are blocked by the separation filter element 12. In this way, oil and water are effectively separated. When the water accumulates to a certain height, the drain valve is manually opened to discharge the water from the coalescer.

[0044] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.

Claims

1. A coalescing dewatering device, comprising a filter element and a baffle plate located within a cylindrical body, the baffle plate comprising an upper baffle plate and a lower baffle plate located at the upper and lower parts of the cylindrical body respectively, the space between the baffle plates forming a coalescing chamber, the space between the lower baffle plate and the bottom of the cylindrical body forming an oil outlet chamber, and a feed inlet being provided on the side wall of the cylindrical body above the upper baffle plate, characterized in that: The filter element includes a coalescing filter element and a separating filter element. The top of the coalescing filter element is connected to the cylinder through a sealing structure, and the bottom of the separating filter element is connected to the bottom of the cylinder through an oil outlet pipe.

2. The coalescing dehydrator according to claim 1, characterized in that: The coalescing filter element is located at the top of the separating filter element, the oil outlet pipe is located at the bottom of the separating filter element, and the center lines of the three are on a straight line. The top of the coalescing filter element is connected to the upper partition through a sealing structure.

3. The coalescing dehydrator according to claim 1, characterized in that: The sealing structure includes a sealing cover plate and an inlet sealing end. The inlet sealing end is sleeved on the top of the coalescing filter element and includes an inlet end and a sealing end.

4. The coalescing dehydrator according to claim 3, characterized in that: The inlet end penetrates the top of the coalescing filter element, and the sealing end is integrally formed around the inlet end. The bottom of the sealing end is in the shape of an inverted U-shape with the opening facing downwards. The sealing end fits perfectly into the top of both sides of the coalescing filter element.

5. The coalescing dehydrator according to claim 4, characterized in that: The lower end of the sealing end abuts against the upper side of the upper partition plate, and the side of the upper partition plate through which the coalescing filter element passes is provided with an inward groove that abuts against the bottom of the sealing end.

6. The coalescing dehydrator according to claim 5, characterized in that: A sealing cover is provided between the upper part of the sealing end and the upper surface of the upper partition plate. An outward extension plate is provided at the upper part of the sealing end. The extension plate is located exactly above the sealing cover plate and is connected to the sealing cover plate by bolts.

7. The coalescing dehydrator according to claim 6, characterized in that: A sealing ring is provided on the side of the sealing end that contacts the sealing cover plate. The bottom outer periphery of the sealing cover plate and the upper partition plate are fastened together by bolts. The bottom outer periphery of the sealing cover plate is connected to the upper partition plate by a sealing gasket.

8. The coalescing dehydrator according to claim 1, characterized in that: The bottom of the oil outlet pipe passes through the lower partition and connects to the oil outlet chamber, and the oil outlet chamber has an oil outlet on its side.

9. The coalescing dehydrator according to claim 1, characterized in that: The bottom of the lower partition is provided with a water outlet pipe, which is connected to the coalescence chamber. The water outlet pipe passes through the oil outlet chamber and exits from the bottom of the cylinder.

10. The coalescing dehydrator according to claim 1, characterized in that: The inner wall of the cylinder is a smooth surface. A pipe gauge is provided on the top of the cylinder. A level gauge communicating with the cylinder is provided on the side of the pipe gauge. The level gauges are located near the upper partition and on the side of the oil outlet pipe.

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