A mobile cast-in-situ beam side form device

Abstract

The utility model discloses a mobile cast -in -situ beam side mould device belongs to cast -in -situ beam technical field, including support link, four walking wheels are fixedly installed to the bottom surface of support link, the top surface fixed connection of support link has two high stand, the top surface fixed connection of support link has two short stand, the top of high stand and short stand is fixedly connected with support beam respectively. In the utility model, through the cooperation of lifting cylinder, second motor, screw rod, lifting square column and support block, when the side mould device moves in place on the track, the control panel is used to control second motor, the screw rod is rotated by second motor, and the lifting square column and support block are driven to move down through the thread cooperation between screw rod and lifting square column, so that the side mould device is jacked up by support block, lifting square column, screw rod and lifting cylinder, and the convenience of the mobile cast -in -situ beam side mould device is improved.

Description

Technical Field

[0001] This utility model relates to the field of cast-in-place beam technology, and more specifically, to a mobile cast-in-place beam side formwork device. Background Technology

[0002] Currently, the steel side formwork used in cast-in-place bridge construction is mostly single-piece assembled formwork. When the construction of the next span is carried out after the completion of one span, the single formwork needs to be disassembled, assembled, and transported. Cranes and transport vehicles need to wait for a long time to coordinate, which consumes a lot of machine shifts and has low efficiency. In particular, when there are municipal roads under the bridge, it will also obstruct the passage of social vehicles, resulting in a long construction cycle for each span of cast-in-place bridge, high safety risks in hoisting operations, and significant impact on traffic.

[0003] A search revealed a utility model patent with publication number CN212801257U, which discloses a mobile cast-in-place beam side formwork device. The surface of the working plate is similar in shape to the side of the cast-in-place beam. The end of the working plate extending upwards from the cast-in-place beam has mating holes at a height higher than the beam surface and facing towards the cast-in-place beam. A support truss is set at the bottom of the working plate to support it, and the bottom of the support truss is equipped with traveling wheels and an adjustable top support. This patent uses the working plate to fit on both sides of the cast-in-place beam and is connected by tie bolts, which helps to ensure the casting quality and facilitates hoisting. The modular unit design is suitable for the construction of cast-in-place beams with various spans, making it highly applicable. The adjustable top support facilitates the adjustment of the formwork height. The roller sliding design, through the cooperation of the traveling wheels and the channel steel track, makes the turnover and transportation of the formwork very convenient.

[0004] The aforementioned patent also has the following shortcomings: adjusting the top support screw on the top support requires manual operation, but the top support is located at a high position, making adjustment inconvenient; in addition, two adjacent side forms also require manual operation to pass bolts through the two outer reinforcing ribs on the back of the working plate to connect the formwork system into one unit, which also makes disassembly and assembly inconvenient. To address these issues, we propose a mobile cast-in-place beam side formwork device. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a mobile cast-in-place beam side formwork device.

[0006] To solve the above problems, the present invention adopts the following technical solution:

[0007] A mobile cast-in-place beam side formwork device includes a support frame. Four wheels are fixedly mounted on the bottom surface of the support frame. Two tall columns and two short columns are fixedly connected to the top surface of the support frame. Support beams are fixedly connected to the tops of the tall and short columns, and side formwork is fixedly connected to the tops of the two support beams. A first rib with multiple mounting holes is fixedly connected to the bottom of one side of the side formwork. A second rib with multiple threaded holes is fixedly connected to the bottom of the other side of the side formwork. Multiple connecting mechanisms are provided on the side of one support beam. Three lifting cylinders are fixedly sleeved on the support frame. A second motor is fixedly mounted on the top surface of each of the three lifting cylinders. The output shafts of the three second motors extend into the inner cavity of the lifting cylinders and are fixedly connected to screws. Lifting square columns are threaded onto the outer sides of the screws. The bottom ends of the three lifting square columns extend to the bottom of the support frame and are fixedly connected to support blocks.

[0008] As a preferred embodiment of this utility model, the connecting mechanism includes an electric push rod fixedly connected to the side of the support beam. The output end of the electric push rod is fixedly connected to a mounting box. A first motor is fixedly installed in the inner cavity of the mounting box. The output shaft of the first motor extends to the outside of the mounting box and is fixedly connected to a stud. The end of the stud extends into the inner cavity of the mounting hole.

[0009] As a preferred embodiment of this utility model, a pedal frame is fixedly connected to the top surface of the two support beams, a storage battery is provided on the pedal frame, and a control panel is fixedly installed on the pedal frame.

[0010] As a preferred embodiment of this utility model, support frames are fixedly connected to the sides of the two tall columns, and the tops of the two support frames are respectively connected to the tops of the two support beams.

[0011] In a preferred embodiment of this utility model, a plurality of reinforcing plates are fixedly connected between the two supporting beams, and the top surfaces of the plurality of reinforcing plates are connected to the bottom surfaces of the side templates.

[0012] In a preferred embodiment of this utility model, the inner wall of the lifting cylinder is in contact with the side of the lifting column, one of the lifting cylinders is aligned with two of the traveling wheels, and the other two lifting cylinders are aligned with the other two traveling wheels.

[0013] In a preferred embodiment of this utility model, the mounting hole and the threaded hole are aligned, the threaded hole and the stud are matched, and the outer diameter of the stud and the inner diameter of the mounting hole are equal.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) In this utility model, by using the lifting cylinder, the second motor, the screw, the lifting column and the support block together, when the side formwork device moves into place on the track, the control panel is used to control the second motor, and the second motor drives the screw to rotate. The screw and the lifting column are driven to move down through the threaded connection between the screw and the lifting column, so that the support block, the lifting column, the screw and the lifting cylinder can lift the side formwork device, which improves the convenience of the mobile cast-in-place beam side formwork device.

[0016] (2) In this utility model, a first rib and a second rib are respectively provided on both sides of the side template, and multiple mounting holes and multiple threaded holes are provided on the first rib and the second rib. When the first rib and the second rib on the side of two adjacent side templates are in contact, the multiple mounting holes and the multiple threaded holes are aligned. Multiple first motors drive the stud to rotate, and at the same time, the electric push rod is started to drive the mounting box and the stud to move outward, so that the end of the stud passes through the mounting hole and is threaded into the inner cavity of the threaded hole, thereby automatically connecting the first rib and the second rib, and then connecting the two adjacent side templates. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the second rib of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the first rib of this utility model;

[0020] Figure 4 This is a cross-sectional view of the mounting box of this utility model;

[0021] Figure 5 This is a cross-sectional view of the lifting cylinder of this utility model.

[0022] Explanation of the labels in the diagram:

[0023] 1. Support frame; 2. Traveling wheels; 3. High column; 4. Low column; 5. Support beam; 6. Side formwork; 7. First rib; 8. Second rib; 9. Mounting hole; 10. Threaded hole; 11. Connecting mechanism; 12. Lifting cylinder; 13. Second motor; 14. Screw; 15. Lifting square column; 16. Support block; 18. Electric push rod; 19. Mounting box; 20. First motor; 21. Screw; 22. Pedal frame; 23. Control panel; 24. Battery; 25. Reinforcing plate; 26. Support frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Example:

[0028] Please see Figure 1-5 A mobile cast-in-place beam side formwork device includes a support frame 1, with four wheels 2 fixedly mounted on the bottom surface of the support frame 1. Two tall columns 3 and two short columns 4 are fixedly connected to the top surface of the support frame 1. Support beams 5 are fixedly connected to the tops of the tall columns 3 and short columns 4, respectively. Side formwork 6 is fixedly connected to the tops of the two support beams 5. A first rib 7 is fixedly connected to the bottom of one side of the side formwork 6, and the first rib 7 has multiple mounting holes 9. A third rib 9 is fixedly connected to the bottom of the other side of the side formwork 6. The second rib plate 8 has multiple threaded holes 10. A support beam 5 has multiple connecting mechanisms 11 on its side. Three lifting cylinders 12 are fixedly sleeved on the support frame 1. A second motor 13 is fixedly installed on the top surface of each of the three lifting cylinders 12. The output shafts of the three second motors 13 extend into the inner cavity of the lifting cylinder 12 and are fixedly connected to screws 14. Lifting square columns 15 are threadedly sleeved on the outer side of the screws 14. The bottom ends of the three lifting square columns 15 extend into the bottom of the support frame 1 and are fixedly connected to support blocks 16.

[0029] For details, please refer to Figures 1 to 4 The connecting mechanism 11 includes an electric push rod 18 fixedly connected to the side of the support beam 5. The output end of the electric push rod 18 is fixedly connected to a mounting box 19. A first motor 20 is fixedly installed in the inner cavity of the mounting box 19. The output shaft of the first motor 20 extends to the outside of the mounting box 19 and is fixedly connected to a stud 21. The end of the stud 21 extends into the inner cavity of the mounting hole 9.

[0030] For details, please refer to Figure 1 The top surfaces of the two support beams 5 are fixedly connected to the pedal frame 22, the pedal frame 22 is equipped with a battery 24, and the pedal frame 22 is fixedly installed with a control panel 23.

[0031] In this embodiment, the battery 24 supplies power to the control panel 23, the electric push rod 18, the first motor 20, and the second motor 13, and the control panel 23 controls the electric push rod 18, the first motor 20, and the second motor 13.

[0032] For details, please refer to Figure 1 and Figure 2 Support frames 26 are fixedly connected to the sides of the two tall columns 3 respectively, and the tops of the two support frames 26 are connected to the tops of the two support beams 5 respectively.

[0033] In this embodiment, the top of the support beam 5 is supported by the support frame 26 to ensure the strength of the support beam 5 in supporting the pedal frame 22.

[0034] For details, please refer to Figure 2 and Figure 3 Multiple reinforcing plates 25 are fixedly connected between the two supporting beams 5, and the top surface of the multiple reinforcing plates 25 is connected to the bottom surface of the side template 6.

[0035] In this embodiment, the reinforcing plate 25 is used to increase the support strength of the opposite side template 6.

[0036] For details, please refer to Figure 2 , Figure 3 and Figure 5 The inner wall of the lifting cylinder 12 is in contact with the side of the lifting column 15. The position of one of the lifting cylinders 12 is aligned with two of the traveling wheels 2, and the positions of the other two lifting cylinders 12 are aligned with the other two traveling wheels 2.

[0037] In this embodiment, the inner wall of the lifting cylinder 12 is used to limit the lifting column 15, so that the lifting column 15 can only move along the axial direction of the screw 14.

[0038] For details, please refer to Figures 1 to 4The mounting hole 9 is aligned with the threaded hole 10. The threaded hole 10 and the stud 21 are compatible. The outer diameter of the stud 21 is equal to the inner diameter of the mounting hole 9.

[0039] In this embodiment, the stud 21 is ensured to pass through the mounting hole 9 and be inserted into the threaded hole 10, thereby connecting and fixing the adjacent first rib 7 and second rib 8.

[0040] Working principle: In use, first place the device on the two erected tracks, allowing the traveling wheels 2 to move along the tracks, while simultaneously positioning the lifting cylinder 12 above the tracks. Adjust the length of the cast-in-place beam according to the number of devices placed. Then, when the ends of two adjacent side formworks 6 are aligned, the first rib 7 at the end of one side formwork 6 and the second rib 8 at the end of the other side formwork 6 are aligned, and the mounting holes 9 on the first rib 7 and the threaded holes 10 on the second rib 8 are aligned. At this point, start the first motor 20 to rotate the stud 21, and simultaneously start the electric push rod 18 to move the mounting box 19 and the stud 21 outward, so that the end of the stud 21 passes through the mounting hole 9. The threaded plate is installed into the inner cavity of the threaded hole 10, thereby automatically connecting the first rib plate 7 and the second rib plate 8, and then connecting the two adjacent side templates 6. Then, the second motor 13 above the multiple lifting cylinders 12 is started, and the second motor 13 drives the screw 14 to rotate. Through the threaded engagement between the screw 14 and the lifting column 15, the lifting column 15 and the support block 16 are moved down. The support block 16, the lifting column 15, the screw 14 and the lifting cylinder 12 work together to support the support frame 1 and the side templates 6 upward, so as to adjust the height of the assembled multiple side templates 6. Finally, a release agent is applied to the side templates 6 and the casting is performed on the side templates 6.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A mobile cast-in-place beam side formwork device, comprising a support frame (1), characterized in that: Four wheels (2) are fixedly installed on the bottom surface of the support frame (1). Two tall columns (3) are fixedly connected to the top surface of the support frame (1). Two short columns (4) are fixedly connected to the top surface of the support frame (1). Support beams (5) are fixedly connected to the top of the tall columns (3) and the short columns (4). Side templates (6) are fixedly connected to the top of the two support beams (5). A first rib (7) is fixedly connected to the bottom of one side of the side template (6). Multiple mounting holes (9) are provided on the first rib (7). A second rib (8) is fixedly connected to the bottom of the other side of the side template (6). Multiple threaded holes (10) are provided on the two ribs (8), and multiple connecting mechanisms (11) are provided on the side of one of the support beams (5). Three lifting cylinders (12) are fixedly sleeved on the support frame (1). A second motor (13) is fixedly installed on the top surface of each of the three lifting cylinders (12). The output shafts of the three second motors (13) extend into the inner cavity of the lifting cylinders (12) and are fixedly connected to screws (14). Lifting square columns (15) are threadedly sleeved on the outer side of the screws (14). The bottom ends of the three lifting square columns (15) extend into the bottom of the support frame (1) and are fixedly connected to support blocks (16).

2. The mobile cast-in-place beam side formwork device according to claim 1, characterized in that: The connecting mechanism (11) includes an electric push rod (18) fixedly connected to the side of the support beam (5). The output end of the electric push rod (18) is fixedly connected to a mounting box (19). A first motor (20) is fixedly installed in the inner cavity of the mounting box (19). The output shaft of the first motor (20) extends to the outside of the mounting box (19) and is fixedly connected to a stud (21). The end of the stud (21) extends into the inner cavity of the mounting hole (9).

3. The mobile cast-in-place beam side formwork device according to claim 1, characterized in that: A pedal frame (22) is fixedly connected to the top surface of the two support beams (5). A battery (24) is installed on the pedal frame (22). A control panel (23) is fixedly installed on the pedal frame (22).

4. The mobile cast-in-place beam side formwork device according to claim 1, characterized in that: Support frames (26) are fixedly connected to the sides of the two tall columns (3), and the tops of the two support frames (26) are respectively connected to the tops of the two support beams (5).

5. A mobile cast-in-place beam side formwork device according to claim 1, characterized in that: Multiple reinforcing plates (25) are fixedly connected between the two supporting beams (5), and the top surface of the multiple reinforcing plates (25) is connected to the bottom surface of the side template (6).

6. The mobile cast-in-place beam side formwork device according to claim 1, characterized in that: The inner wall of the lifting cylinder (12) is in contact with the side of the lifting column (15), and the position of one of the lifting cylinders (12) is aligned with two of the traveling wheels (2), and the positions of the other two lifting cylinders (12) are aligned with the other two traveling wheels (2).

7. A mobile cast-in-place beam side formwork device according to claim 2, characterized in that: The mounting hole (9) is aligned with the threaded hole (10), the threaded hole (10) is adapted to the stud (21), and the outer diameter of the stud (21) is equal to the inner diameter of the mounting hole (9).

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