Photovoltaic tile

Abstract

The utility model discloses a photovoltaic tile, it includes photovoltaic layer, intermediate layer and backboard layer from top to bottom setting in proper order, intermediate layer includes a plurality of neat arrangement's regular hexagon's aluminium honeycomb core, and the inside of aluminium honeycomb core is provided with accommodating space along the vertical direction, and the at least one end opening of accommodating space sets up, and the inside of accommodating space is provided with aerated gel, and aerated gel includes filling part and first buffer part, and filling part sets up in the inside of accommodating space, and first buffer part sets up in the first end of filling part, and first buffer part protrudes the opening setting of accommodating space, and first buffer part is configured to abut photovoltaic layer. The intermediate layer of above -mentioned photovoltaic tile adopts regular hexagon aluminium honeycomb core structure, utilizes honeycomb mechanics principle, has high compressive strength while lightweight, can bear roof load and external impact, reduces the deformation of photovoltaic tile due to deadweight or external force.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic tile technology, and in particular to a photovoltaic tile. Background Technology

[0002] Existing photovoltaic tiles include both flat and curved types. To extend the service life of photovoltaic tiles, a weather-resistant layer is usually applied to the surface. However, their structural strength is poor when facing severe weather such as hail. Utility Model Content

[0003] To address the related technical problems, the purpose of this utility model is to provide a photovoltaic tile that solves the problem of poor impact resistance of photovoltaic tiles.

[0004] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:

[0005] A photovoltaic tile includes a photovoltaic layer, an intermediate layer, and a backsheet layer arranged sequentially from top to bottom, wherein:

[0006] The intermediate layer comprises multiple neatly arranged regular hexagonal aluminum honeycomb cores. Each aluminum honeycomb core has a vertically oriented accommodating space, with at least one end open. The accommodating space contains inflatable gel.

[0007] The aerated gel includes a filling portion and a first buffer portion. The filling portion is disposed inside the accommodating space, and the first buffer portion is disposed at the first end of the filling portion. The first buffer portion protrudes from the opening of the accommodating space and is configured to abut against the photovoltaic layer.

[0008] Optionally, the accommodating space is provided with openings at both ends, and the aerated gel also includes a second buffer portion, which is symmetrically disposed at the second end of the filling portion relative to the first buffer portion, and the second buffer portion is configured to abut against the backing layer.

[0009] Optionally, the intermediate layer is fitted with a first frame, and the top surface of the four sides of the first frame is provided with receiving grooves. A partition is provided in the receiving groove, and the partition is configured to divide the internal space of the receiving groove into a first space and a second space. A rubber pad is provided in the first space.

[0010] Optionally, the photovoltaic layer is fitted with a second frame, and the bottom surface of the four sides of the second frame is provided with limiting protrusions and limiting plates. The limiting protrusions are located in the first space and abut against the rubber pad, and the limiting plates are located in the second space. The limiting plates are configured to at least prevent liquid from entering the interior of the photovoltaic tile.

[0011] Optionally, the back panel layer is fitted with a third frame, the top surface of the third frame is provided with a rubber layer, and the top surface of the four sides of the third frame is provided with multiple mounting holes spaced neatly apart. A spring is installed in the mounting hole, the first end of the spring is fixedly installed in the mounting hole, and the second end of the spring protrudes through the rubber layer and abuts against the bottom surface of the middle layer.

[0012] Optionally, the edges of the photovoltaic layer, intermediate layer, and backsheet layer are provided with a PVDF coating.

[0013] The beneficial effects of this utility model are as follows: Compared with the prior art, the photovoltaic tile provided by this utility model has the following beneficial effects:

[0014] 1. The middle layer adopts a regular hexagonal aluminum honeycomb core structure, which utilizes the principle of honeycomb mechanics to achieve high compressive strength while being lightweight. It can withstand roof loads and external impacts, reducing the deformation of photovoltaic tiles caused by their own weight or external forces.

[0015] 2. The accommodating space is open at both ends and is provided with a symmetrical first buffer part and a second buffer part, which respectively abut against the photovoltaic layer and the back sheet layer to form a bidirectional buffer structure. When the tile is subjected to compression or vibration in the vertical direction, the bidirectional buffer can distribute the force evenly and prevent the photovoltaic layer or the back sheet layer from being damaged due to excessive unidirectional force.

[0016] 3. A partition and a rubber pad are installed in the receiving groove of the first frame. The rubber pad buffers the impact or pressure on the edge of the tile through elastic deformation, and fills the edge gap to prevent rainwater and dust from seeping into the inside of the tile from the edge. Attached Figure Description

[0017] To more clearly illustrate and understand the technical solutions in the embodiments of this utility model, the accompanying drawings used in the background technology and embodiment description of this utility model will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of the middle layer of a photovoltaic tile provided in an embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the photovoltaic layer of a photovoltaic tile provided in an embodiment of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the back sheet layer of a photovoltaic tile provided in an embodiment of this utility model;

[0021] Figure 4 This is a cross-sectional view of the back sheet layer of a photovoltaic tile provided in an embodiment of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of an aerated gel for a photovoltaic tile provided in an embodiment of this utility model. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings.

[0024] To facilitate understanding of this utility model, a more complete description of it will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of this utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] Please see Figures 1 to 5 As shown, this embodiment provides a photovoltaic tile, which includes a photovoltaic layer 10, an intermediate layer 20 and a backsheet layer 30 arranged sequentially from top to bottom. The intermediate layer 20 includes a plurality of neatly arranged regular hexagonal aluminum honeycomb cores 21. The interior of the aluminum honeycomb cores 21 is provided with a accommodating space 22 in the vertical direction. At least one end of the accommodating space 22 is open. An aerated gel 23 is disposed inside the accommodating space 22. The aerated gel 23 includes a filling part 230 and a first buffer part 231. The filling part 230 is disposed inside the accommodating space 22. The first buffer part 231 is disposed at the first end of the filling part 230 and protrudes from the opening of the accommodating space 22. The first buffer part 231 is configured to abut against the photovoltaic layer 10.

[0026] As can be seen, the intermediate layer 20 adopts a regular hexagonal aluminum honeycomb core 21 structure. Utilizing the principle of honeycomb mechanics, it is lightweight while possessing high compressive strength. Together with the first buffer part 231, it can withstand roof loads and external impacts, reducing the deformation of photovoltaic tiles caused by their own weight or external forces.

[0027] In one embodiment, the accommodating space 22 has openings at both ends, and the aerated gel 23 also includes a second buffer portion 232. The second buffer portion 232 is symmetrically disposed at the second end of the filling portion 230 relative to the first buffer portion 231, and the second buffer portion 232 is configured to abut against the backing layer 30.

[0028] As can be seen, the accommodating space 22 has openings at both ends and is provided with symmetrical first buffer part 231 and second buffer part 232, which respectively abut against the photovoltaic layer 10 and the back sheet layer 30, forming a bidirectional buffer structure. When the tile is subjected to vertical compression or vibration, the bidirectional buffer can distribute the force evenly, preventing the photovoltaic layer 10 or the back sheet layer 30 from being damaged due to excessive unidirectional force.

[0029] In one embodiment, the intermediate layer 20 is provided with a first frame 24, and the top surface of the four sides of the first frame 24 is provided with a receiving groove. A partition 241 is provided in the receiving groove. The partition 241 is configured to divide the internal space of the receiving groove into a first space 242 and a second space 243. A rubber pad is provided in the first space 242.

[0030] As can be seen, a partition 241 and a rubber pad are provided in the receiving groove of the first frame 24. The rubber pad buffers the impact or compression on the edge of the tile through elastic deformation, and at the same time fills the edge gap to prevent rainwater and dust from seeping into the interior of the tile from the edge.

[0031] In one embodiment, the photovoltaic layer 10 is provided with a second frame 11. The bottom surface of the four sides of the second frame 11 is provided with limiting protrusions 12 and limiting plates 13. The limiting protrusions 12 are disposed in the first space 242 and abut against the rubber pad. The limiting plates 13 are disposed in the second space 243. The limiting plates 13 are configured to at least prevent liquid from entering the interior of the photovoltaic tile.

[0032] As can be seen, the limiting protrusion 12 of the second frame 11 abuts against the rubber pad, which not only achieves edge buffering through the elasticity of the rubber pad, but also restricts the lateral displacement of the tile through the cooperation between the limiting protrusion 12 and the first space 242, ensuring that the position is fixed after installation.

[0033] In one embodiment, the back panel layer 30 is fitted with a third frame 31, the top surface of the third frame 31 is provided with a rubber layer 32, and the top surfaces of the four sides of the third frame 31 are provided with a plurality of mounting holes 33 spaced apart. A spring 34 is provided in the mounting hole 33, the first end of the spring 34 is fixedly installed in the mounting hole 33, and the second end of the spring 34 passes through the rubber layer 32 and abuts against the bottom surface of the intermediate layer 20.

[0034] As can be seen, the third frame 31 of the back sheet layer 30 abuts against the bottom surface of the intermediate layer 20 through the spring 34. When the tile expands and contracts due to temperature changes or is subjected to external vibration, the elastic deformation of the spring 34 can absorb energy, reduce stress concentration between layers, and prevent the back sheet layer 30 from cracking or the photovoltaic layer 10 from falling off.

[0035] In one embodiment, the photovoltaic layer 10, the intermediate layer 20 and the backsheet layer 30 are provided with PVDF coatings on their sides.

[0036] It is evident that the PVDF coating on the edges has excellent resistance to ultraviolet radiation, weathering, and chemical corrosion, which can prevent the edges of the tiles from aging, fading, cracking, and other problems caused by long-term exposure to the outdoor environment, thus extending the service life of the tiles.

[0037] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0038] The above embodiments merely illustrate the basic principles and characteristics of this utility model. This utility model is not limited to the above examples. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic tile, characterized in that, The photovoltaic tile comprises, from top to bottom, a photovoltaic layer, an intermediate layer, and a backsheet layer, wherein: The intermediate layer comprises a plurality of neatly arranged regular hexagonal aluminum honeycomb cores. Each aluminum honeycomb core has a vertically oriented accommodating space inside, with at least one end open. An air-filled gel is disposed within each accommodating space. The aerated gel includes a filling portion and a first buffer portion. The filling portion is disposed inside the accommodating space, and the first buffer portion is disposed at a first end of the filling portion. The first buffer portion protrudes from the opening of the accommodating space and is configured to abut against the photovoltaic layer.

2. A photovoltaic tile according to claim 1, characterized in that, Both ends of the accommodating space are provided with openings, and the aerated gel also includes a second buffer portion. The second buffer portion is symmetrically disposed at the second end of the filling portion relative to the first buffer portion, and the second buffer portion is configured to abut against the backing layer.

3. A photovoltaic tile according to claim 1, characterized in that, The intermediate layer is fitted with a first frame, and the top surface of the four sides of the first frame is provided with receiving grooves. A partition is provided in the receiving groove, and the partition is configured to divide the internal space of the receiving groove into a first space and a second space. A rubber pad is provided in the first space.

4. A photovoltaic tile according to claim 3, characterized in that, The photovoltaic layer is fitted with a second frame, and the bottom surface of the four sides of the second frame is provided with limiting protrusions and limiting plates. The limiting protrusions are disposed in the first space and abut against the rubber pad. The limiting plates are disposed in the second space and are configured to at least prevent liquid from entering the interior of the photovoltaic tile.

5. A photovoltaic tile according to claim 1, characterized in that, The back panel is fitted with a third frame, and the top surface of the third frame is provided with a rubber layer. The top surfaces of the four sides of the third frame are provided with a plurality of mounting holes spaced neatly apart. A spring is provided in the mounting hole, the first end of the spring is fixedly installed in the mounting hole, and the second end of the spring protrudes from the rubber layer and abuts against the bottom surface of the middle layer.

6. A photovoltaic tile according to claim 1, characterized in that, The photovoltaic layer, intermediate layer and backsheet layer are provided with PVDF coating on their sides.

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