Drying equipment for producing macroelement water-soluble fertilizer

Abstract

The utility model discloses a kind of large element water-soluble fertilizer production drying equipment, for large element water-soluble fertilizer drying, specifically related to fertilizer processing technical field, including fertilizer processing box, the bottom of fertilizer processing box is provided with discharge gate, the top of fertilizer processing box is provided with feeding hopper, feeding hopper is provided with material equalizing subassembly in, fertilizer processing box is respectively provided with guide plate, passive crushing component and initiative crushing component;The bottom of fertilizer processing box is erected with heat preservation cylinder, and heat preservation cylinder is connected with discharge gate, the inner wall of heat preservation cylinder is provided with heater, conveying mechanism is provided in heat preservation cylinder;Arc groove is provided in feeding hopper, material equalizing subassembly includes distributing cylinder, distributing cylinder is rotatably connected in arc groove, the outer surface of distributing cylinder is provided with a plurality of distributing grooves, guide plate is fixedly connected on the inner wall of fertilizer processing box;The utility model solves the technical problem that large element water-soluble fertilizer caking affects drying efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of fertilizer processing technology, and more specifically, to a drying equipment for the production of water-soluble fertilizers containing macro-elements. Background Technology

[0002] Fertilizers are substances that provide one or more essential nutrients for plants, improve soil properties, and enhance soil fertility. They are one of the material foundations of agricultural production. Major fertilizers include ammonium phosphate fertilizers, water-soluble fertilizers containing macronutrients, fertilizers containing micronutrients, bio-fertilizers, organic fertilizers, and multi-dimensional energy-concentrated organic fertilizers. Water-soluble fertilizers containing macronutrients are multi-element, fully water-soluble fertilizers that are completely soluble in water. They are liquid or solid water-soluble fertilizers with nitrogen, phosphorus, and potassium as the main components, and appropriate amounts of micronutrients or micronutrients added. Currently, solid water-soluble fertilizers containing macronutrients often become damp after production due to external factors, or their activity decreases due to changes in external temperature. Therefore, they usually need to be dried after production.

[0003] For example, patent publication number CN217715739U discloses a drying device for the production of water-soluble fertilizers containing macroelements. This utility model discloses a drying device for the production of water-soluble fertilizers containing macroelements, including a mounting base. The mounting base has a rotating cavity inside. A drying cylinder is rotatably connected between the cavity walls of the rotating cavity through a bearing. A heater is fixedly installed on the bottom cavity wall of the rotating cavity. One end of the drying cylinder extends through the mounting base and is fixedly sleeved with a driven gear.

[0004] Existing drying equipment often encounters the problem of clumping when drying water-soluble fertilizers containing macronutrients, as the fertilizers tend to become damp before drying. This clumping reduces drying efficiency and quality, affecting the subsequent processing and use of the fertilizers. Utility Model Content

[0005] To overcome the shortcomings mentioned above, this invention aims to provide a technical solution that can address the issue of clumping in water-soluble fertilizers containing macro-elements, which affects drying efficiency and quality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a drying device for the production of water-soluble fertilizers containing macroelements, comprising a fertilizer processing box, wherein a discharge port is provided at the bottom of the fertilizer processing box, a feeding hopper is provided at the top of the fertilizer processing box, a material equalization component is provided in the feeding hopper, and a guide plate, a passive crushing component and an active crushing component are respectively provided in the fertilizer processing box.

[0007] In a preferred embodiment, an insulation cylinder is mounted at the bottom of the fertilizer processing box and is connected to the discharge port. A heater is provided on the inner wall of the insulation cylinder, and a conveying mechanism is provided inside the insulation cylinder.

[0008] In a preferred embodiment, the feeding hopper has an arc groove, the material equalization component includes a material distribution cylinder, the material distribution cylinder is rotatably connected in the arc groove, the outer surface of the material distribution cylinder has a plurality of material distribution slots, and the material guide plate is fixedly connected to the inner wall of the fertilizer processing box, the material guide plate is located below the feeding hopper.

[0009] In a preferred embodiment, the active crushing assembly includes a rotating rod rotatably connected to the inner wall of the fertilizer processing box, and a plurality of crushing plates are fixedly connected to the rotating rod, the crushing plates being located on one side of the guide plate.

[0010] In a preferred embodiment, a servo motor is fixedly connected to the outside of the fertilizer processing box. The output shaft of the servo motor passes through the fertilizer processing box and is fixedly connected to one end of the distributing cylinder. A belt drive mechanism is connected between the distributing cylinder and the rotating rod.

[0011] In a preferred embodiment, the passive crushing assembly includes an impact plate fixedly connected to the inner wall of the fertilizer processing box, the impact plate having multiple protrusions fixedly connected to its surface, and the impact plate being located to the side and below the crushing plate.

[0012] In a preferred embodiment, the conveying mechanism includes a feeding cylinder, which is fixedly connected to the inner wall of the insulation cylinder. One end of the feeding cylinder is rotatably connected to a conveying cylinder. A spiral blade shaft is provided between the feeding cylinder and the conveying cylinder. A guide pipe is fixedly connected to and communicates with the feeding cylinder. One end of the guide pipe passes through the insulation cylinder and communicates with the discharge port.

[0013] In a preferred embodiment, a support frame one is fixedly connected to the inner wall of the insulation cylinder, the conveying cylinder is rotatably connected to the support frame one, a support frame two is fixedly connected to the inner wall of the conveying cylinder, the spiral blade shaft is rotatably connected to the support frame two, a servo motor two is fixedly connected to one end of the insulation cylinder, and the output shaft of the servo motor two passes through the insulation cylinder and is fixedly connected to one end of the spiral blade shaft.

[0014] In a preferred embodiment, an external toothed ring is fixedly connected to the outer surface of the conveying cylinder, a gear is meshed on the external toothed ring, a transmission rod is fixedly connected to the gear, the transmission rod is rotatably connected to the heat preservation cylinder, and a belt drive mechanism is connected between the spiral blade shaft and the transmission rod.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] 1. This drying equipment for producing water-soluble fertilizers containing macronutrients controls the quantitative output of the fertilizers through a material equalization component. The rotation of the crushing plate can impact the fed water-soluble fertilizers, reducing the particle size. The crushing plate further provides an impact surface for the fed water-soluble fertilizers, and the protrusions provide point contact, which can effectively reduce the agglomeration of the fertilizers and ensure that the fertilizers are effectively dried in the subsequent process.

[0017] 2. This drying equipment for producing water-soluble fertilizers containing macronutrients features a conveying mechanism inside an insulated cylinder. After the water-soluble fertilizers containing macronutrients enter the conveying mechanism, the heater operates, and the conveying cylinder and the spiral blade shaft can rotate simultaneously. The rotation of the conveying cylinder ensures uniform heating with the heater, while the rotation of the spiral blade shaft controls the movement and conveying of the water-soluble fertilizers containing macronutrients within the drying environment. This ensures uniform drying of the water-soluble fertilizers and improves the drying quality. Attached Figure Description

[0018] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0019] Figure 1 This is a planar sectional view of the entire utility model;

[0020] Figure 2 This is a planar sectional view of the passive crushing component of this utility model;

[0021] Figure 3 This is a schematic diagram of the material equalization component and the active crushing component of this utility model.

[0022] Figure 4 This utility model Figure 1 A structural diagram excluding the fertilizer processing box;

[0023] Figure 5 This utility model Figure 4 Enlarged view of section A.

[0024] The attached diagram is labeled as follows: 1. Fertilizer processing box; 2. Feeding port; 3. Feeding hopper; 4. Material equalization assembly; 41. Distributing cylinder; 42. Distributing trough; 5. Guide plate; 6. Passive crushing assembly; 61. Impact plate; 62. Protrusion; 7. Active crushing assembly; 71. Rotating rod; 72. Crushing plate; 8. Insulation cylinder; 81. Heater; 9. Conveying mechanism; 91. Feeding cylinder; 92. Conveying cylinder; 93. Spiral blade shaft; 10. Servo motor one; 11. Belt drive mechanism one; 12. Guide pipe; 13. Support frame one; 14. Support frame two; 15. Servo motor two; 16. Belt drive mechanism two; 17. Transmission rod; 18. Gear; 19. External gear ring. Detailed Implementation

[0025] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] See also Figures 1-5 This utility model provides a drying equipment for the production of water-soluble fertilizers containing macronutrients. The equipment includes a fertilizer processing box 1. The entire drying equipment can be fixed on the ground by existing support components. The water-soluble fertilizer containing macronutrients is hereinafter referred to as fertilizer. The bottom of the fertilizer processing box 1 is provided with a discharge port 2, and the top of the fertilizer processing box 1 is provided with a feeding hopper 3.

[0027] The feeding hopper 3 can be filled with undried fertilizer so that the fertilizer processing box 1 can process the fertilizer before drying. The discharge port 2 can be used to discharge the processed fertilizer.

[0028] In this embodiment: a material equalization component 4 is provided in the feeding hopper 3. An arc groove is opened in the feeding hopper 3. The material equalization component 4 includes a material distribution cylinder 41. The material distribution cylinder 41 is rotatably connected in the arc groove. Multiple material distribution grooves 42 are opened on the outer surface of the material distribution cylinder 41. The guide plate 5 is fixedly connected to the inner wall of the fertilizer processing box 1.

[0029] After the feed hopper 3 is filled with fertilizer, the arc groove can reduce the gap between the feed cylinder 41 and the feed hopper 3, so that the fertilizer can effectively enter the feed trough 42 on the surface of the feed cylinder 41. In this way, when the feed cylinder 41 rotates, multiple feed troughs 42 can be filled with fertilizer in sequence and quantitatively fed into the fertilizer processing box 1.

[0030] In this embodiment: a guide plate 5 is provided inside the fertilizer processing box 1. The guide plate 5 is fixedly connected to the inner wall of the fertilizer processing box 1 and is located below the feeding hopper 3.

[0031] The guide plate 5 is inclined, which can change the direction of fertilizer falling into the distribution trough 42.

[0032] In this embodiment: an active crushing component 7 is provided inside the fertilizer processing box 1. The active crushing component 7 includes a rotating rod 71, which is rotatably connected to the inner wall of the fertilizer processing box 1. Multiple crushing plates 72 are fixedly connected to the rotating rod 71, and the crushing plates 72 are located on one side of the guide plate 5.

[0033] When the fertilizer on the guide plate 5 rolls down freely, the rotating rod 71 rotates at high speed, which can drive multiple crushing plates 72 to rotate. The crushing plates 72 can strike the falling fertilizer, which can prevent the fertilizer from clumping in some areas.

[0034] In this embodiment: a servo motor 10 is fixedly connected to the outside of the fertilizer processing box 1. The output shaft of the servo motor 10 passes through the fertilizer processing box 1 and is fixedly connected to one end of the distributing cylinder 41. A belt drive mechanism 11 is connected between the distributing cylinder 41 and the rotating rod 71.

[0035] The belt drive mechanism 11 consists of a pair of pulleys of different sizes and a belt connected to the pair of pulleys. Since the rotating rod 71 needs to rotate at high speed to provide effective impact force, the pulley at one end of the rotating rod 71 can be smaller than the pulley at one end of the distribution cylinder 41. By starting the servo motor 10, it can drive the distribution cylinder 41 to rotate. The rotation of the distribution cylinder 41 can drive the rotating rod 71 to rotate through the belt drive mechanism 11. The rotation of the rotating rod 71 can drive the crushing plate 72 to crush the clumped fertilizer.

[0036] In this embodiment: A passive crushing component 6 is provided inside the fertilizer processing box 1. The passive crushing component 6 includes an impact plate 61, which is fixedly connected to the inner wall of the fertilizer processing box 1. Multiple protrusions 62 are fixedly connected to the surface of the impact plate 61, and the impact plate 61 is located below the side of the crushing plate 72.

[0037] The impact plate 61 is inclined, and the protrusion 62 is semi-circular. When the crushing plate 72 strikes the fertilizer and throws it out, the fertilizer can impact the impact plate 61. The protrusion 62 on the impact plate 61 provides point contact for the fertilizer, so that the fertilizer can be further crushed on the impact plate 61. This can meet the requirement of fertilizer particle uniformity so that the fertilizer can be dried evenly in the subsequent process.

[0038] In this embodiment: a heat insulation cylinder 8 is installed at the bottom of the fertilizer processing box 1, and the heat insulation cylinder 8 is connected to the discharge port 2. A heater 81 is installed on the inner wall of the heat insulation cylinder 8.

[0039] Fertilizer that rolls off the impact plate 61 can enter the insulation cylinder 8 through the discharge port 2. The insulation cylinder 8 can be mounted on the bottom of the fertilizer processing box 1 by a fixing frame. The inner wall of the insulation cylinder 8 can be lined with insulation cotton to provide insulation. The heater 81 is an electric heater, model DF20. The heater 81 can heat and dry the fertilizer inside the insulation cylinder 8.

[0040] In this embodiment: a conveying mechanism 9 is provided inside the insulation cylinder 8. The conveying mechanism 9 includes a feeding cylinder 91, which is fixedly connected to the inner wall of the insulation cylinder 8. One end of the feeding cylinder 91 is rotatably connected to a conveying cylinder 92. A spiral blade shaft 93 is provided between the feeding cylinder 91 and the conveying cylinder 92. A guide pipe 12 is fixedly connected to the feeding cylinder 91 and communicates with it. One end of the guide pipe 12 passes through the insulation cylinder 8 and is correspondingly connected to the discharge port 2.

[0041] The spiral blade shaft 93 is a spiral blade with a shaft. In this application, the feeding cylinder 91 is a single-opening cylinder structure and the conveying cylinder 92 is a double-opening cylinder structure. The opposite ends of the feeding cylinder 91 and the conveying cylinder 92 are respectively provided with mutually nested inner edges and outer edges, which are connected by bearings.

[0042] A support frame 13 is fixedly connected to the inner wall of the insulation cylinder 8. The conveying cylinder 92 is rotatably connected to the support frame 13. A support frame 2 14 is fixedly connected to the inner wall of the conveying cylinder 92. The spiral blade shaft 93 is rotatably connected to the support frame 2 14. A servo motor 2 15 is fixedly connected to one end of the insulation cylinder 8. The output shaft of the servo motor 2 15 passes through the insulation cylinder 8 and is fixedly connected to one end of the spiral blade shaft 93.

[0043] Support frame 13 provides rotational support for conveying cylinder 92, support frame 2 14 provides rotational support for spiral blade shaft 93, servo motor 2 15 drives spiral blade shaft 93 to rotate, and the rotation of spiral blade shaft 93 can push the fertilizer in feeding cylinder 91 and conveying cylinder 92 to move.

[0044] In this embodiment: an external toothed ring 19 is fixedly connected to the outer surface of the conveying cylinder 92, a gear 18 is meshed on the external toothed ring 19, a transmission rod 17 is fixedly connected to the gear 18, the transmission rod 17 is rotatably connected to the heat preservation cylinder 8, and a belt drive mechanism 16 is connected between the spiral blade shaft 93 and the transmission rod 17.

[0045] The belt drive mechanism 2 16 has the same structure as the belt drive mechanism 11. Since the belt drive mechanism 2 16 can drive the conveyor cylinder 92 and the spiral blade shaft 93 to rotate, the specific size of a pair of pulleys in the belt drive mechanism 2 16 can be set according to the speed requirements of the conveyor cylinder 92 and the spiral blade shaft 93.

[0046] In use, by starting the servo motor 15 and the heater 81, the fertilizer enters the feeding cylinder 91 through the discharge port 2 and the guide pipe 12 in sequence. The heater 81 can heat the outside of the feeding cylinder 91 and the conveying cylinder 92. The servo motor 15 can drive the spiral blade shaft 93 to rotate. At the same time, the spiral blade shaft 93 can drive the transmission rod 17 to rotate. The transmission rod 17 can drive the gear 18 to mesh with the external gear ring 19. The external gear ring 19 can drive the conveying cylinder 92 to rotate. The rotation of the conveying cylinder 92 can ensure the uniformity of heating with the heater 81. In this way, when the spiral blade shaft 93 conveys the fertilizer at the position of the feeding cylinder 91 toward the discharge end of the conveying cylinder 92, the conveyed fertilizer can be effectively dried by heat until it is discharged through one end of the conveying cylinder 92. In this application, a discharge port is provided at the bottom of one end of the heat preservation cylinder 8, which corresponds to the discharge end of the conveying cylinder 92. The discharge port can discharge the fertilizer discharged from the conveying cylinder 92.

[0047] All electrical components mentioned in this article are electrically connected to the main controller and power supply. The main controller can be a conventional known device such as a computer that performs control, and the existing publicly available power connection technology will not be described in detail in this article.

Claims

1. A drying device for the production of water-soluble fertilizers containing macronutrients, comprising a fertilizer processing box (1), characterized in that: The fertilizer processing box (1) has a discharge port (2) at the bottom and a feeding hopper (3) at the top. The feeding hopper (3) is equipped with a material equalization component (4). The fertilizer processing box (1) is equipped with a guide plate (5), a passive crushing component (6) and an active crushing component (7). The bottom of the fertilizer processing box (1) is provided with a heat insulation cylinder (8), and the heat insulation cylinder (8) is connected to the discharge port (2). The inner wall of the heat insulation cylinder (8) is provided with a heater (81), and the heat insulation cylinder (8) is provided with a conveying mechanism (9).

2. The drying equipment for producing water-soluble fertilizers containing macronutrients according to claim 1, characterized in that: The feeding hopper (3) has an arc groove inside. The material distribution component (4) includes a material distribution cylinder (41), which is rotatably connected in the arc groove. The outer surface of the material distribution cylinder (41) has multiple material distribution slots (42). The guide plate (5) is fixedly connected to the inner wall of the fertilizer processing box (1) and is located below the feeding hopper (3).

3. The drying equipment for producing water-soluble fertilizers containing macronutrients according to claim 2, characterized in that: The active crushing assembly (7) includes a rotating rod (71) which is rotatably connected to the inner wall of the fertilizer processing box (1). Multiple crushing plates (72) are fixedly connected to the rotating rod (71) and the crushing plates (72) are located on one side of the guide plate (5).

4. The drying equipment for producing water-soluble fertilizers containing macronutrients according to claim 3, characterized in that: A servo motor (10) is fixedly connected to the outside of the fertilizer processing box (1). The output shaft of the servo motor (10) passes through the fertilizer processing box (1) and is fixedly connected to one end of the distributing cylinder (41). A belt drive mechanism (11) is connected between the distributing cylinder (41) and the rotating rod (71).

5. The drying equipment for producing water-soluble fertilizers containing macronutrients according to claim 3, characterized in that: The passive crushing component (6) includes an impact plate (61), which is fixedly connected to the inner wall of the fertilizer processing box (1). Multiple protrusions (62) are fixedly connected to the surface of the impact plate (61), and the impact plate (61) is located below the side of the crushing plate (72).

6. The drying equipment for producing water-soluble fertilizers containing macronutrients according to claim 1, characterized in that: The conveying mechanism (9) includes a feeding cylinder (91), which is fixedly connected to the inner wall of the insulation cylinder (8). One end of the feeding cylinder (91) is rotatably connected to a conveying cylinder (92). A spiral blade shaft (93) is provided between the feeding cylinder (91) and the conveying cylinder (92). A guide pipe (12) is fixedly connected to the feeding cylinder (91) and communicates with it. One end of the guide pipe (12) passes through the insulation cylinder (8) and communicates with the discharge port (2).

7. A drying device for producing water-soluble fertilizers containing macronutrients according to claim 6, characterized in that: The inner wall of the heat-insulating cylinder (8) is fixedly connected to a support frame one (13), the conveying cylinder (92) is rotatably connected to the support frame one (13), the inner wall of the conveying cylinder (92) is fixedly connected to a support frame two (14), the spiral blade shaft (93) is rotatably connected to the support frame two (14), one end of the heat-insulating cylinder (8) is fixedly connected to a servo motor two (15), the output shaft of the servo motor two (15) passes through the heat-insulating cylinder (8) and is fixedly connected to one end of the spiral blade shaft (93).

8. A drying device for producing water-soluble fertilizers containing macronutrients according to claim 7, characterized in that: An external gear ring (19) is fixedly connected to the outer surface of the conveying cylinder (92). A gear (18) is meshed on the external gear ring (19). A transmission rod (17) is fixedly connected to the gear (18). The transmission rod (17) is rotatably connected to the heat preservation cylinder (8). A belt drive mechanism (16) is connected between the spiral blade shaft (93) and the transmission rod (17).

Images