Capacitor bank stand height adjustment mechanism

Abstract

The utility model discloses a kind of capacitor group erection height adjusting mechanism, including fixed plate, lifting module, driving motor, linkage seat, lifting module is located in the upper portion of fixed plate, driving motor is located in the lower portion of fixed plate, linkage seat is located on the slider of lifting module, linkage seat is also connected with driving motor, and linkage seat is connected with screw rod assembly between driving motor, the top of linkage seat is provided with top core pole assembly, driving motor output rotary power is connected with its screw rod assembly, make linkage seat axial movement drive slider vertical lifting movement along the guide rail of lifting module. By driving motor drive, realize top core pole to capacitor product adjustment to specified height position carries out sealing waist process, quickly complete product specification height change, solve the existing mechanism height adjustment of technician manual adjustment screw, the problem of low efficiency and poor stability;And the product that can be pushed out by top core pole to waist sealing completion, significantly improve capacitor group erection efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of capacitor equipment, specifically to a capacitor assembly height adjustment mechanism. Background Technology

[0002] Traditional capacitor bank height adjustment mechanisms rely on technicians manually adjusting the screws when changing product specifications and heights. This requires multiple attempts to reach the standard height, which is prone to errors, time-consuming, labor-intensive, inefficient, and results in inconsistent quality and defective products, thus affecting the company's production and economic benefits.

[0003] To address the aforementioned issues, there is an urgent need for an automated mechanism with high precision and stability for adjusting the height of capacitor assembly, in order to meet the production requirements for efficient capacitor assembly. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a capacitor assembly height adjustment mechanism, which solves the problems of low efficiency and poor stability caused by the reliance on technicians to manually adjust screws to adjust the height in existing mechanisms.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A capacitor assembly height adjustment mechanism includes a fixed plate, a lifting module, a drive motor, and a linkage seat. The lifting module is located on the upper part of the fixed plate, the drive motor is located on the lower part of the fixed plate, and the linkage seat is located on the slider of the lifting module. The linkage seat is also connected to the drive motor, and a lead screw assembly is connected between the linkage seat and the drive motor. A top core rod assembly is provided on the top of the linkage seat. The drive motor outputs rotational power to the lead screw assembly connected to it, causing the linkage seat to move axially and drive the slider to move vertically up and down along the guide rail of the lifting module.

[0007] Furthermore, a connecting piece is provided on one side of the fixing plate, and a photoelectric sensor is provided on the connecting piece. A sensing piece that cooperates with the photoelectric sensor is provided on one side of the linkage seat.

[0008] Furthermore, the lead screw assembly includes a lead screw and a flange that mates with the lead screw, the flange being located inside the bottom of the linkage seat.

[0009] Furthermore, the top core rod assembly includes a bearing, which is located inside the top of the linkage seat. A top core sleeve is disposed inside the bearing, and a top core rod is disposed inside the top core sleeve. A stud integrally formed therewith is disposed at the lower end of the top core sleeve, and a nut is sleeved on the outside of the stud. A washer is disposed between the top core sleeve and the nut. A through hole is provided on the outside of the top core sleeve, and the top core rod is fixed inside the top core sleeve by fasteners connected to the through hole.

[0010] Furthermore, it also includes an external plate and an adapter plate. The capacitor assembly height adjustment mechanism is fixed to the external plate via a fixing plate. The external plate is fixed to the adapter plate, and the adapter plate is fixed to the profile of the capacitor assembly machine.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] A capacitor assembly height adjustment mechanism is provided, including a lifting module, a drive motor, and a linkage seat. The linkage seat is located on the slider of the lifting module and is also connected to the drive motor. A lead screw assembly connects the linkage seat and the drive motor. A top core rod assembly is located on the top of the linkage seat. The drive motor outputs rotational power to the lead screw assembly, causing the linkage seat to move axially and drive the slider to move vertically up and down along the guide rail of the lifting module. By driving the lead screw assembly and the lifting module in coordination, the top core rod adjusts the capacitor product to a specified height for sealing and waisting, quickly completing changes in product height. This solves the problems of low efficiency and poor stability associated with existing mechanisms that rely on technicians manually adjusting screws to adjust height. This mechanism directly contacts the capacitor through the top core rod, transmitting the lifting action, and can also push out the product after waisting and sealing via the top core rod, significantly improving capacitor assembly efficiency. This capacitor assembly height adjustment mechanism completely replaces manual labor, ensuring stable quality, reducing defective products, and lowering production costs. Attached Figure Description

[0013] Figure 1 The diagram shown is a three-dimensional structural diagram of the capacitor assembly height adjustment mechanism.

[0014] Figure 2 The diagram shown is a side view of the capacitor assembly height adjustment mechanism.

[0015] Figure 3 The diagram shown is an exploded assembly structure diagram of the capacitor assembly height adjustment mechanism.

[0016] Figure 4 The diagram shown is an exploded assembly structure diagram of the top core rod assembly and the linkage seat;

[0017] Figure 5 The diagram shown is an exploded assembly structure diagram of the top core rod assembly;

[0018] Figure 6 The diagram shows the structure of the capacitor assembly height adjustment mechanism and the sealing waisting mechanism working together.

[0019] In the diagram: 1. Fixed plate; 2. Lifting module; 3. Drive motor; 4. Linkage seat; 5. Slider; 6. Lead screw assembly; 7. Top core assembly; 8. Connecting piece; 9. Photoelectric sensor; 10. Sensing piece; 11. External plate; 12. Adapter plate; 13. Profile; 14. Capacitor sealing and waist-binding mechanism; 15. Capacitor; 61. Lead screw; 62. Flange; 71. Bearing; 72. Top core sleeve; 73. Top core rod; 74. Stud; 75. Nut; 76. Washer; 77. Through hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] See Figure 1-6 As shown, this utility model provides a technical solution: a capacitor assembly height adjustment mechanism, including a fixed plate 1, a lifting module 2, a drive motor 3, and a linkage seat 4. The lifting module 2 is located on the upper part of the fixed plate 1, the drive motor 3 is located on the lower part of the fixed plate 1, and the linkage seat 4 is located on the slider 5 of the lifting module 2. The linkage seat 4 is also connected to the drive motor 3, and a lead screw assembly 6 is connected between the linkage seat 4 and the drive motor 3. A top core rod assembly 7 is provided on the top of the linkage seat 4. The drive motor 3 outputs rotational power to the lead screw assembly 6 connected to it, causing the linkage seat 4 to move axially and drive the slider 5 to move vertically up and down along the guide rail of the lifting module 2. This capacitor assembly height adjustment mechanism uses a drive motor to drive a lead screw assembly in coordination with a lifting module. This allows the top core rod to adjust the capacitor to a specified height for sealing and waisting, quickly completing changes in product height. This solves the problems of low efficiency and poor stability associated with existing mechanisms that rely on technicians manually adjusting screws. The mechanism directly contacts the capacitor via the top core rod, transmitting the lifting action, and can also push out the sealed product using the top core rod, significantly improving capacitor assembly efficiency. This capacitor assembly height adjustment mechanism completely replaces manual labor, ensuring stable quality, reducing defective products, and lowering production costs.

[0022] See Figure 3 As shown, a connecting piece 8 is provided on one side of the fixed plate 1, and a photoelectric sensor 9 is provided on the connecting piece 8. A sensing piece 10 that cooperates with the photoelectric sensor 9 is provided on one side of the linkage seat 4. By setting a position detection threshold and combining the real-time position feedback of the photoelectric sensor 9 and the sensing piece 10, the height of the capacitor assembly can be precisely controlled.

[0023] The lead screw assembly 6 includes a lead screw 61 and a flange 62 that mates with the lead screw 61. The flange 62 is fixed to the bottom of the linkage seat 4. The flange 62 of the lead screw assembly 6 is fixed to the bottom of the linkage seat 4 to enhance the transmission rigidity and prevent vibration and deviation.

[0024] See Figures 4-5 As shown, the top core rod assembly 7 includes a bearing 71, which is located inside the top of the linkage seat 4. A top core sleeve 72 is installed inside the bearing 71, and a top core rod 73 is installed inside the top core sleeve 72. A stud 74 with an integral structure is installed at the lower end of the top core sleeve 72. A nut 75 is sleeved on the outside of the stud 74. A washer 76 is installed between the top core sleeve 72 and the nut 75. A through hole 77 is provided on the outside of the top core sleeve 72. The top core rod 73 is fixed inside the top core sleeve 72 by fasteners (such as screws) connected to the through hole 77, preventing the top core rod 73 from loosening and ensuring that the top core rod 73 runs smoothly.

[0025] See Figure 6 As shown, the capacitor assembly height adjustment mechanism is fixed to the capacitor assembly equipment profile 13 via a fixed plate 1, an external plate 11, and an adapter plate 12. A capacitor sealing and waisting mechanism 14 is positioned directly above this mechanism. It should be noted that this sealing and waisting mechanism 14 is fixed to the capacitor assembly equipment via an installation assembly. The upper end of the top core rod 73 on this capacitor assembly height adjustment mechanism penetrates the interior of the capacitor sealing and waisting mechanism 14 and abuts against the bottom of the capacitor 15. The drive motor 3 drives the lead screw assembly 6 to work in coordination with the lifting module 2, thereby adjusting the top core rod 73 to the specified height position of the capacitor 15 for the sealing and waisting process.

[0026] Working principle: Based on the capacitor specifications, the height parameters of the product specifications are set in the main control system of the capacitor assembly equipment. Drive motor 3 starts, outputting rotational power to the connected lead screw 61. The rotation of lead screw 61 drives the linkage seat 4 to move axially, causing the slider 5 to vertically rise and fall along the guide rail of the lifting module 2. Photoelectric sensor 9 monitors the displacement of linkage seat 4 in real time. After reaching the set height, drive motor 3 stops, lead screw 61 self-locks and maintains its position, and top core rod 73 contacts the bottom of capacitor 15, transmitting the lifting action to adjust capacitor 15 to the specified height. The capacitor assembly equipment then performs a sealing and waisting process on capacitor 15. After the sealing and waisting process of capacitor 15 is completed, drive motor 3 starts, and the top core rod 73 pushes the product out of the sealing and waisting station.

Claims

1. A capacitor assembly height adjustment mechanism, comprising a fixing plate (1), characterized in that, It also includes a lifting module (2), a drive motor (3), and a linkage seat (4). The lifting module (2) is located on the upper part of the fixed plate (1), the drive motor (3) is located on the lower part of the fixed plate (1), and the linkage seat (4) is located on the slider (5) of the lifting module (2). The linkage seat (4) is also connected to the drive motor (3), and a lead screw assembly (6) is connected between the linkage seat (4) and the drive motor (3). A top core rod assembly (7) is provided on the top of the linkage seat (4). The top core rod assembly (7) includes a bearing (71). The bearing (71) is located inside the top of the linkage seat (4). A top core sleeve (72) is provided inside the bearing (71). The top core rod (73) is set inside the top core sleeve (72). The lower end of the top core sleeve (72) is provided with a stud (74) integral with it. A nut (75) is sleeved on the outside of the stud (74). A washer (76) is provided between the top core sleeve (72) and the nut (75). A through hole (77) is provided on the outside of the top core sleeve (72). The top core rod (73) is fixed inside the top core sleeve (72) by setting fasteners to connect to the through hole (77). The drive motor (3) outputs rotational power to the lead screw assembly (6) connected to it, so that the linkage seat (4) moves axially and drives the slider (5) to make vertical lifting and lowering movements along the guide rail of the lifting module (2). The product with the waist sealing completed is pushed out by the top core rod.

2. The capacitor assembly height adjustment mechanism according to claim 1, characterized in that, A connecting piece (8) is provided on one side of the fixing plate (1), and a photoelectric sensor (9) is provided on the connecting piece (8). A sensing piece (10) that cooperates with the photoelectric sensor (9) is provided on one side of the linkage seat (4).

3. The capacitor assembly height adjustment mechanism according to claim 1, characterized in that, The lead screw assembly (6) includes a lead screw (61) and a flange (62) that mates with the lead screw (61). The flange (62) is located inside the bottom of the linkage seat (4).

4. The capacitor assembly height adjustment mechanism according to any one of claims 1-3, characterized in that, It also includes an external plate (11) and an adapter plate (12), wherein the fixing plate (1) is fixed on the external plate (11), the external plate (11) is fixed on the adapter plate (12), and the adapter plate (12) is fixed on the profile (13) of the capacitor assembly machine.

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