A copper bar lapping structure and a copper bar assembly thereof
By incorporating positioning grooves and blocks on the copper busbar, combined with bolts and nuts for fixing, the problem of copper busbars being prone to breakage under external loads is solved, achieving stable connection and heat dissipation of the copper busbars.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU KINDLE COPPER
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-29
AI Technical Summary
Existing copper busbar lap joint structures are prone to breakage when subjected to external loads, and cannot maintain a stable connection.
The design employs a positioning groove and positioning block. The positioning block is snapped into the positioning groove on the first copper busbar and fixedly connected to the connecting block. Combined with the fixing of bolts and nuts, a stable connection of the copper busbar is achieved.
This effectively prevents the copper busbar from shifting or breaking under external loads, ensuring stable connection and heat dissipation performance.
Smart Images

Figure CN224304905U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper busbar lap joint technology, and in particular to a copper busbar lap joint structure and its copper busbar assembly. Background Technology
[0002] Copper busbars, generally referring to copper busbars, are indispensable conductive materials in the manufacture of motor windings, high and low voltage electrical appliances, switch contacts, and conductors for power supply and distribution installations. Copper busbars are a major type of copper processed material. They possess high mechanical properties, good electrical and thermal conductivity, excellent corrosion resistance, electroplating and brazing properties, a beautiful metallic luster, and good formability and processing performance. Therefore, various power transmission and transformation equipment and electrical systems made from copper busbars are widely used in the power industry.
[0003] A copper busbar overlapping structure is disclosed in Chinese Patent CN221806080U. Research on existing technology and the aforementioned patent reveals that most copper busbar overlapping uses a fixed overlapping method, meaning the relative positions of the two copper busbars cannot change. In this case, when the copper busbar is subjected to external loads, the overlapping joint is prone to breakage, causing the copper busbar's operation to be interrupted. Therefore, this utility model proposes a copper busbar overlapping structure and its assembly. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.
[0005] The purpose of this utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background art, and provide a copper busbar overlapping structure and its copper busbar assembly.
[0006] The purpose of this utility model is achieved through the following technical solution: a copper busbar overlapping structure and its copper busbar assembly, including a first copper busbar, a connecting groove is provided at each of the four corners of the first copper busbar, a positioning groove is provided on the side of the first copper busbar near the connecting groove, a positioning block is engaged inside the positioning groove, a connecting block is fixedly connected to one side of the positioning block, and a second copper busbar is fixedly connected to the top of the positioning block.
[0007] Preferably, both the first and second copper busbars have through holes at their centers, and bolts are inserted into the through holes. Nuts are threaded onto both ends of the bolts.
[0008] By adopting the above technical solution, the bolt passes through the through hole, and the two ends of the bolt are fixedly connected by nuts, thereby connecting the first copper busbar and the second copper busbar into one unit.
[0009] Preferably, the end of the bolt is fitted with a base, the base is in contact with the bottom surface of the first copper busbar, the base is in contact with the top surface of the second copper busbar, and a heat dissipation column is provided at the center of the base.
[0010] By adopting the above technical solution, multiple bases are equipped with heat dissipation columns to dissipate heat from the copper busbars.
[0011] Preferably, the connecting groove is a rectangular groove, the positioning groove is a semi-circular groove, the connecting groove and the positioning groove are connected, the diameter of the positioning groove is greater than the length of the connecting groove, and the depth of the connecting groove is the same as the depth of the positioning groove.
[0012] By adopting the above technical solution, when the positioning block is engaged in the positioning groove, because the size of the positioning groove is larger than the size of the connecting groove, the positioning block cannot move laterally out of the connecting groove, which can prevent the two copper busbars from being misaligned when subjected to external force load.
[0013] Preferably, there are four connecting blocks, which are located at the two corners on the left and right sides of the second copper busbar. The connecting blocks are welded to the center of one side of the positioning block, and the thickness of the connecting blocks is the same as the thickness of the positioning block.
[0014] Preferably, the thickness of the positioning block is the same as the depth of the positioning groove, and the thickness of the connecting block is the same as the depth of the connecting groove.
[0015] By adopting the above technical solution, the snap-fit method allows two copper busbars to be quickly connected, and the through holes of the two copper busbars are naturally aligned.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] 1. This copper busbar overlapping structure and its copper busbar assembly, by setting positioning blocks, has a positioning groove on the side of the first copper busbar near the connecting groove, and a positioning block is snapped into the inside of the positioning groove. A connecting block is fixedly connected to one side of the positioning block, and a second copper busbar is fixedly connected to the top of the positioning block. During installation, the positioning block and connecting block on one side of the second copper busbar are inserted into the connecting groove and positioning groove on one side of the first copper busbar, respectively, and the two copper busbars are initially connected. The bolts pass through the through holes, and the two ends of the bolts are fixedly connected by nuts, so that the first copper busbar and the second copper busbar can be connected as one unit. When the positioning block is snapped into the positioning groove, because the size of the positioning groove is larger than the size of the connecting groove, the positioning block cannot move laterally out of the connecting groove, which can prevent the two copper busbars from being misaligned when subjected to external loads. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the connection structure of the through hole in this utility model;
[0020] Figure 3This is a schematic diagram of the structure of the first copper busbar of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the second copper busbar of this utility model.
[0022] In the diagram: 1-First copper busbar, 2-Connecting groove, 3-Positioning groove, 4-Positioning block, 5-Connecting block, 6-Second copper busbar, 7-Through hole, 8-Bolt, 9-Nut, 10-Base, 11-Heat dissipation column. Detailed Implementation
[0023] Additional aspects and advantages of this invention will be further set forth in the description which follows in conjunction with the accompanying drawings, and in part will be obvious from the description or may be learned by practice of the invention.
[0024] like Figure 1-4 As shown, a copper busbar overlapping structure and its copper busbar assembly are disclosed. The structure includes a first copper busbar 1, with connecting grooves 2 at each of the four corners of the first copper busbar 1. A positioning groove 3 is provided on the side of the first copper busbar 1 near the connecting groove 2. A positioning block 4 is engaged inside the positioning groove 3. A connecting block 5 is fused to one side of the positioning block 4. A second copper busbar 6 is fused to the top of the positioning block 4.
[0025] With the above setup, the positioning block 4 and connecting block 5 on one side of the second copper busbar 6 are inserted into the connecting groove 2 and positioning groove 3 on one side of the first copper busbar 1, respectively. The two copper busbars are initially connected. The bolt 8 passes through the through hole 7, and the two ends of the bolt 8 are fixedly connected by the nut 9. Thus, the first copper busbar 1 and the second copper busbar 6 can be connected as one unit. When the positioning block 4 is engaged in the positioning groove 3, because the size of the positioning groove 3 is larger than the size of the connecting groove 2, the positioning block 4 cannot move laterally out of the connecting groove 2, which can prevent the two copper busbars from being misaligned when subjected to external force load.
[0026] As a preferred technical solution of this utility model, a through hole 7 is provided at the center of both the first copper busbar 1 and the second copper busbar 6. A bolt 8 is inserted into the through hole 7, and a nut 9 is threaded to both the left and right ends of the bolt 8.
[0027] As a preferred technical solution of this utility model, the end of the bolt 8 is fitted with a base 10, the base 10 is in contact with the bottom surface of the first copper busbar 1, the base 10 is in contact with the top surface of the second copper busbar 6, and a heat dissipation column 11 is provided at the center of the base 10.
[0028] As a preferred embodiment of this utility model, the connecting groove 2 is a rectangular groove, the positioning groove 3 is a semi-circular groove, the connecting groove 2 and the positioning groove 3 are connected, the diameter of the positioning groove 3 is greater than the length of the connecting groove 2, and the depth of the connecting groove 2 is the same as the depth of the positioning groove 3.
[0029] As a preferred technical solution of this utility model, there are four connecting blocks 5. The four connecting blocks 5 are located at the two corners on the left and right sides of the second copper busbar 6, respectively. The connecting blocks 5 are welded to the center of one side of the positioning block 4, and the thickness of the connecting blocks 5 is the same as the thickness of the positioning block 4.
[0030] As a preferred embodiment of this utility model, the thickness of the positioning block 4 is the same as the depth of the positioning groove 3, and the thickness of the connecting block 5 is the same as the depth of the connecting groove 2.
[0031] The working process of this utility model is as follows:
[0032] S1. Insert the positioning block 4 and connecting block 5 on one side of the second copper busbar 6 into the connecting groove 2 and positioning groove 3 on one side of the first copper busbar 1, respectively, and the two copper busbars complete the initial docking.
[0033] S2. Bolt 8 passes through through hole 7, and the two ends of bolt 8 are fixedly connected by nut 9, so that the first copper busbar 1 and the second copper busbar 6 can be connected as one unit;
[0034] S3, multiple bases 10 are all equipped with heat dissipation columns 11 for heat dissipation of copper busbars;
[0035] S4. When the positioning block 4 is engaged in the positioning groove 3, because the size of the positioning groove 3 is larger than the size of the connecting groove 2, the positioning block 4 cannot move laterally out of the connecting groove 2, which can prevent the two copper busbars from being misaligned when subjected to external force load.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A copper busbar lap joint structure and its copper busbar assembly, characterized in that: The first copper busbar (1) is provided with connecting grooves (2) at each of the four corners of the first copper busbar (1). A positioning groove (3) is provided on the side of the first copper busbar (1) near the connecting groove (2). A positioning block (4) is engaged inside the positioning groove (3). A connecting block (5) is fixedly connected to one side of the positioning block (4). A second copper busbar (6) is fixedly connected to the top of the positioning block (4).
2. The copper busbar overlapping structure and its copper busbar assembly according to claim 1, characterized in that: Both the first copper busbar (1) and the second copper busbar (6) have through holes (7) at their centers. Bolts (8) are inserted into the through holes (7), and nuts (9) are threaded onto both the left and right ends of the bolts (8).
3. The copper busbar overlapping structure and its copper busbar assembly according to claim 2, characterized in that: The bolt (8) is fitted with a base (10) at its end. The base (10) is in contact with the bottom surface of the first copper busbar (1) and the top surface of the second copper busbar (6). A heat dissipation column (11) is provided at the center of the base (10).
4. The copper busbar overlapping structure and its copper busbar assembly according to claim 1, characterized in that: The connecting groove (2) is a rectangular groove, the positioning groove (3) is a semi-circular groove, the connecting groove (2) and the positioning groove (3) are connected, the diameter of the positioning groove (3) is greater than the length of the connecting groove (2), and the depth of the connecting groove (2) is the same as the depth of the positioning groove (3).
5. The copper busbar overlapping structure and its copper busbar assembly according to claim 1, characterized in that: The number of connecting blocks (5) is four. The four connecting blocks (5) are located at the two corners on the left and right sides of the second copper busbar (6). The connecting blocks (5) are welded to the center of one side of the positioning block (4). The thickness of the connecting blocks (5) is the same as the thickness of the positioning block (4).
6. The copper busbar overlapping structure and its copper busbar assembly according to claim 1, characterized in that: The thickness of the positioning block (4) is the same as the depth of the positioning groove (3), and the thickness of the connecting block (5) is the same as the depth of the connecting groove (2).