An integrated sealed copper busbar assembly

Abstract

The utility model discloses an integrated type sealed copper bar assembly, including first insulating closed casing and second insulating closed casing, first insulating closed casing and second insulating closed casing are fixedly installed each other, and the end face of first insulating closed casing and second insulating closed casing is mutually extruded and is fixedly connected, the inside surface of first insulating closed casing and second insulating closed casing is provided with the locating groove, and the inside surface of the locating groove of first insulating closed casing and second insulating closed casing is clamped and fixed with copper bar, the outside surface of the left and right two ends of copper bar is provided with the electricity connection end, the inside surface of electricity connection end is sleeved with rubber ring, and the outside surface of rubber ring is clamped in the inside surface of the locating groove of first insulating closed casing and second insulating closed casing, through adopting up and down combined fixed structure, the end face of electricity connection end is again inserted into the sealed recess cover main part structure, and is blocked and fixed, and the inside notch is inserted into the connection sealing, and the gap is closed small, improves the sealing property.

Description

Technical Field

[0001] This utility model relates to the field of integrated sealed copper busbar assemblies, and more specifically, to an integrated sealed copper busbar assembly. Background Technology

[0002] Copper busbars are high-current conductive products suitable for electrical engineering applications such as high and low voltage electrical appliances, switch contacts, power distribution equipment, and busbar trunking. They are also widely used in ultra-high current electrolytic smelting projects such as metal smelting, electroplating, and chemical caustic soda production. In circuits, they serve to transmit current and connect electrical equipment. Many electrical components need to be connected through copper busbars to form an electrical connection. However, the existing connection points between copper busbars and electrical components are only covered by insulating protective sleeves, which only provide insulation protection and cannot meet the waterproof and dustproof sealing requirements of the connection points. Moreover, many large power components need to operate in harsh environments for a long time, requiring even higher waterproof performance.

[0003] In the prior art, such as application publication number CN115663520A, this invention relates to the field of electronic connectors and provides a waterproof and sealed copper busbar connector and wiring assembly, including a copper busbar body and an integrally injection-molded plastic body. The plastic body has a first end face and a second end face, with one end of the copper busbar body extending through the first end face and the other end extending through the second end face. The plastic body is provided with a plurality of connection holes with sealing bushings, and a waterproof sealing ring is provided on the first end face. A first plastic sleeve is integrally molded on the first end face side of the plastic body and fitted onto one end of the copper busbar body, with waterproof adhesive between the first plastic sleeve and the copper busbar body. A second plastic sleeve is integrally molded on the second end face side of the plastic body and fitted onto the other end of the copper busbar body. The waterproof and sealed copper busbar connector and wiring assembly provided by this invention, with an integrally injection-molded plastic body, has good waterproof and dustproof effects and excellent sealing performance.

[0004] In the aforementioned patent, the sealing method uses multiple points of fixation, resulting in too many gaps that make it easy for water to leak in, thus leading to poor sealing performance. Utility Model Content

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide an integrated sealed copper busbar assembly. By adopting an upper and lower combined fixing structure, a sealing concave cover main structure is then snapped into the end face of the power connection end for sealing and fixing. The inner protrusion is snapped into the connection for sealing, resulting in a small gap closure and improved sealing performance.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] An integrated sealed copper busbar assembly includes a first insulating shell and a second insulating shell, which are installed and fixed together. The end faces of the first and second insulating shells are pressed and fitted together. The inner surfaces of the first and second insulating shells are provided with positioning grooves. A copper busbar is clamped and fixed to the inner surfaces of the positioning grooves of the first and second insulating shells. Electrical terminals are provided on the outer surfaces of the left and right ends of the copper busbar. Rubber rings are sleeved on the inner and outer surfaces of the electrical terminals. The outer surfaces of the rubber rings are snapped into the inner surfaces of the positioning grooves of the first and second insulating shells. Sealing concave cover bodies are snapped into the outer surfaces of the left and right sides of the first and second insulating shells. By adopting an upper and lower combined fixing structure, the sealing concave cover body structure is then snapped into the end face of the electrical terminal, which seals and fixes the connection. The inner protrusion is snapped into the connection to seal, resulting in a small gap and improved sealing performance.

[0008] Furthermore, the surface of the sealing recess body is provided with a square socket, and the inner surface of the square socket is slidably sleeved on the outer surface of the electrical terminal.

[0009] Furthermore, the inner end surface of the square insertion port of the sealing concave cover body is provided with an inner protrusion, and an inclined cut is provided outside the inner protrusion. The outer surface of the inner protrusion is tightly engaged with the inner side surface of the outer end of the first insulating sealing shell and the second insulating sealing shell.

[0010] Furthermore, the outer end surfaces of the first and second insulating sealing shells are provided with concave annular grooves, and the outer surface of the inner convex opening is tightly engaged with the inner surface of the concave annular groove.

[0011] Furthermore, the inner surface of the sealing recess body is covered with a rubber layer.

[0012] Furthermore, the first insulating enclosure is fixed to the upper surface of the second insulating enclosure by first screws, with three sets of first screws arranged in a row, and the left and right rows distributed on the surface of the first insulating enclosure.

[0013] Furthermore, the inner surfaces of the positioning grooves of the first and second insulating sealing shells are coated with a rubber layer, and the sealing concave cover body is fixedly connected to the outer end surfaces of the first and second insulating sealing shells by a second screw.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) By adopting an upper and lower combined fixed structure, the main structure of the sealing concave cover is installed in a snap-fit ​​type at the end face of the power connection end. The sealing and fixing are achieved by snapping the connection at the inner protrusion, resulting in a small gap closure and improved sealing performance. Attached Figure Description

[0016] Figure 1 This is a first schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a second schematic diagram of the overall structure of this utility model;

[0018] Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model;

[0019] Figure 4 This is a first schematic diagram of the sealing concave cover body of this utility model;

[0020] Figure 5 This is a second schematic diagram of the sealing concave cover body of this utility model.

[0021] Explanation of the labels in the diagram:

[0022] 1 First insulating enclosure, 2 Second insulating enclosure, 120 Positioning groove, 3 Copper busbar, 4 Electrical terminal, 5 Rubber ring, 6 Sealing concave cover body, 7 Square socket, 8 Inner protrusion, 9 Inner concave annular groove, 10 First screw, 11 Second screw. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figure 1-5An integrated sealed copper busbar assembly includes a first insulating enclosure 1 and a second insulating enclosure 2, which are installed and fixed to each other. The end faces of the first insulating enclosure 1 and the second insulating enclosure 2 are pressed and fitted together. The inner surfaces of the first insulating enclosure 1 and the second insulating enclosure 2 are provided with positioning grooves 120. A copper busbar 3 is clamped and fixed to the inner surface of the positioning grooves 120 of the first insulating enclosure 1 and the second insulating enclosure 2. The outer surfaces of the left and right ends of the copper busbar 3 are provided with electrical terminals 4. A rubber ring 5 is sleeved on the inner and outer surfaces of the electrical terminals 4. The outer surface of the rubber ring 5 is snapped into the inner surface of the positioning grooves 120 of the first insulating enclosure 1 and the second insulating enclosure 2. Sealing concave cover bodies 6 are snapped into the outer surfaces of the left and right sides of the first insulating enclosure 1 and the second insulating enclosure 2. By adopting an upper and lower combined fixing structure, the sealing concave cover body structure is then snapped into the end face of the electrical terminal, which is sealed and fixed. The inner protrusion is snapped into the connection to seal, the gap is closed and the sealing performance is improved.

[0026] The surface of the sealing recess body 6 is provided with a square socket 7, and the inner surface of the square socket 7 is slidably fitted onto the outer surface of the power receiving end 4; this facilitates the sealing recess body 6 to be fitted onto the power receiving end 4, making installation convenient.

[0027] The inner end surface of the square insertion port 7 of the sealing concave cover body 6 is provided with an inner protrusion 8, and an inclined cut is provided on the outside of the inner protrusion 8. The outer surface of the inner protrusion 8 is tightly engaged with the inner side surface of the outer end of the first insulating sealing shell 1 and the second insulating sealing shell 2.

[0028] The outer end surfaces of the first insulating sealing shell 1 and the second insulating sealing shell 2 are provided with concave annular grooves 9, and the outer surface of the inner protrusion 8 is tightly engaged with the inner surface of the concave annular groove 9. After installation, the inner protrusion 8 at the inner end of the sealing concave cover body 6 can be engaged to seal the gap at the extension of the electrical terminal 4, preventing water from entering and making it convenient to use.

[0029] The inner surface of the sealing concave cover body 6 is covered with a rubber layer; after being covered with the rubber layer, it can be squeezed and fixed to the outside of the insulating closed shell, which can seal and fix the end face.

[0030] The first insulating enclosure 1 is fixed to the upper surface of the second insulating enclosure 2 by the first screw 10. The first screw 10 is arranged in three groups in a row, with the left and right rows distributed on the surface of the first insulating enclosure 1; the fixing is firm.

[0031] The inner surfaces of the positioning grooves 120 of the first insulating enclosure 1 and the second insulating enclosure 2 are coated with a rubber layer. The sealing recess body 6 is fixedly connected to the outer end surfaces of the first insulating enclosure 1 and the second insulating enclosure 2 by the second screw 11; the fixing is firm.

[0032] When installed as a single unit, the first insulating enclosure 1 and the second insulating enclosure 2 are installed and fixed together, with their end faces pressed and adhered together. Positioning grooves 120 are provided on the inner surfaces of the first insulating enclosure 1 and the second insulating enclosure 2. Copper busbars 3 are clamped and fixed to the inner surfaces of the positioning grooves 120 of the first insulating enclosure 1 and the second insulating enclosure 2. The copper busbars 3 are reliably sealed, and electrical terminals 4 are provided on the outer surfaces of both ends of the copper busbars 3. Rubber rings 5 ​​are fitted onto the inner and outer surfaces of the electrical terminals 4. The outer surface is snapped onto the inner surface of the positioning groove 120 of the first insulating sealing shell 1 and the second insulating sealing shell 2, and can be clamped on the outside of the rubber ring 5 after the upper and lower parts are closed. The outer surfaces of the left and right sides of the first insulating sealing shell 1 and the second insulating sealing shell 2 are snapped onto the sealing concave cover body 6. The inner end surface of the square insertion port 7 of the sealing concave cover body 6 is provided with an inner protrusion 8, and the outer surface of the inner protrusion 8 is provided with an inclined cut. The outer surface of the inner protrusion 8 is tightly snapped onto the inner surface of the outer end of the first insulating sealing shell 1 and the second insulating sealing shell 2. The end face can be sealed and snapped together, and the seal is firmly fixed.

[0033] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An integrated sealed copper busbar assembly, comprising a first insulating enclosure (1) and a second insulating enclosure (2), characterized in that: The first insulating enclosure (1) and the second insulating enclosure (2) are installed and fixed to each other. The end faces of the first insulating enclosure (1) and the second insulating enclosure (2) are pressed and fixed to each other. The inner surface of the first insulating enclosure (1) and the second insulating enclosure (2) is provided with a positioning groove (120). A copper busbar (3) is clamped and fixed on the inner surface of the positioning groove (120) of the first insulating enclosure (1) and the second insulating enclosure (2). The outer surface of the left and right ends of the copper busbar (3) is provided with a power receiving end (4). A rubber ring (5) is sleeved on the inner outer surface of the power receiving end (4). The outer surface of the rubber ring (5) is snapped into the inner surface of the positioning groove (120) of the first insulating enclosure (1) and the second insulating enclosure (2). The outer surfaces of the left and right sides of the first insulating enclosure (1) and the second insulating enclosure (2) are snapped into a sealing concave cover body (6).

2. The integrated sealed copper busbar assembly according to claim 1, characterized in that: The surface of the sealing recess body (6) is provided with a square socket (7), and the inner surface of the square socket (7) is slidably sleeved on the outer surface of the electrical terminal (4).

3. The integrated sealed copper busbar assembly according to claim 2, characterized in that: The inner end surface of the square socket (7) of the sealing concave cover body (6) is provided with an inner protrusion (8), and an inclined cut is provided outside the inner protrusion (8). The outer surface of the inner protrusion (8) is tightly engaged with the inner surface of the outer end of the first insulating sealing shell (1) and the second insulating sealing shell (2).

4. The integrated sealed copper busbar assembly according to claim 3, characterized in that: The outer end surfaces of the first insulating enclosure (1) and the second insulating enclosure (2) are provided with concave annular grooves (9), and the outer surface of the inner protrusion (8) is tightly engaged with the inner surface of the concave annular groove (9).

5. The integrated sealed copper busbar assembly according to claim 1, characterized in that: The inner surface of the sealing recess body (6) is covered with a rubber layer.

6. The integrated sealed copper busbar assembly according to claim 1, characterized in that: The first insulating enclosure (1) is fixed to the upper surface of the second insulating enclosure (2) by the first screw (10). The first screw (10) is arranged in three groups in a row, with the left and right rows distributed on the surface of the first insulating enclosure (1).

7. The integrated sealed copper busbar assembly according to claim 1, characterized in that: The inner surface of the positioning groove (120) of the first insulating sealing shell (1) and the second insulating sealing shell (2) is coated with a rubber layer, and the sealing concave cover body (6) is fixedly connected to the outer end surface of the first insulating sealing shell (1) and the second insulating sealing shell (2) by the second screw (11).

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