A waterproof cleaver power connector

By designing a waterproof guillotine-type power connector, adopting a sealed structure and one-piece injection molding, the problems of poor waterproof performance and high assembly cost of guillotine-type connectors are solved, thereby improving the waterproof performance of hinged connectors and reducing production costs.

CN224304992UActive Publication Date: 2026-05-29SUZHOU CUSMADE ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU CUSMADE ELECTRONIC TECH CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The open structure of the blade connector results in poor waterproofing when male and female connectors are mated. The exposed male connector prongs are easily damaged. The wire bonding structure of the female connector is costly. The separate structure of the male connector and the mounting base increases assembly costs.

Method used

Design a waterproof guillotine-type power connector, which adopts a female connector and an integrated male panel, and sets power sockets and signal terminals. It uses a waterproof sealing sleeve and sealing ribs to form a waterproof seal. The male connector has a sealing structure with the frame, and the assembly process is reduced by one-piece injection molding.

Benefits of technology

This improved the waterproof performance of the guillotine connector, protected the male connector inserts, and reduced production costs and assembly complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to waterproof connector technical field discloses a kind of waterproof cutter type power connectors, including female end connector and integrated male end panel, female end connector both sides are distributed with power jack, the middle part of female end connector is provided with several signal terminals, the upper end of integrated male end panel is provided with male end connector, the upper end of male end connector is provided with power plug, the inside of power plug is provided with several signal plugs.The utility model technical scheme is sealed waterproof by radial position and bottom axial waterproof rib and battery lower cover, end surface sealing rib and integrated mounting base male end sealing form axial sealing waterproof, and further guarantee the mutual matching waterproof when battery and frame base cooperate.
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Description

Technical Field

[0001] This utility model relates to the field of waterproof connector technology, specifically a waterproof guillotine-type power connector. Background Technology

[0002] Electric-assisted two-wheelers are a popular mode of transportation abroad, known for their energy efficiency and environmental friendliness. The battery is the core unit of electric assist, especially the lower tube battery, which is widely used. The connector is the carrier for transmitting battery kinetic energy, and among various connector types, the guillotine connector is widely used due to its compatibility with rotation angles. However, in the actual operating conditions of electric-assisted two-wheelers, the connector has the following problems:

[0003] 1. Guillotine connectors are mostly open structures, which results in poor waterproofing when male and female connectors are mated.

[0004] 2. The male connector prongs are exposed without structural protection and are easily damaged.

[0005] 3. Most female connectors on the market are wire-bonded structures, which are connected to the battery BMS protection board via power lines, resulting in higher costs.

[0006] 4. The separate structure of the male connector and mounting base leads to wasted assembly costs. Therefore, to address the above issues, we propose a waterproof guillotine-type power connector. Utility Model Content

[0007] The purpose of this utility model is to provide a waterproof guillotine-type power connector, which solves the problem that most guillotine-type connectors in the background art have an open structure, resulting in poor waterproofing when male and female connectors are mated.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a waterproof guillotine-type power connector, comprising a female connector and an integrated male panel, wherein power sockets are distributed on both sides of the female connector, and a plurality of signal terminals are provided in the middle of the female connector, wherein a male connector is provided at the upper end of the integrated male panel, and a power insert is provided at the upper end of the male connector, and a plurality of signal inserts are provided on the inner side of the power insert.

[0009] Optionally, the female connector is elliptical, and both ends of the female connector are provided with circular cavities, with mounting holes inside the circular cavities.

[0010] Optionally, the female connector is fitted with a waterproof sealing sleeve with a ribbed structure.

[0011] Optionally, the bottom of the female connector is provided with a bottom cover, and the bottom cover is ultrasonically welded to the bottom of the female connector.

[0012] Optionally, the upper surface of the integrated male end panel is provided with a first fitting fulcrum and a second fitting fulcrum, and the first fitting fulcrum and the second fitting fulcrum are arranged in a triangle.

[0013] Optionally, the middle part of the waterproof sealing sleeve is provided with radial waterproof ribs, the bottom of the waterproof sealing sleeve is provided with a second axial sealing rib, and the end face of the waterproof sealing sleeve is provided with a first axial sealing rib.

[0014] Optionally, the power terminals on both sides of the female connector are configured in a "U" shape.

[0015] Optionally, the tail of the signal terminal is in the shape of a letter, and the tail of the signal terminal is provided with a circular solder hole.

[0016] Optionally, the male connector has a plastic guard at the top of the insert terminal.

[0017] Optionally, the male connector's insert terminals are T-shaped with the plastic guard.

[0018] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0019] The technical solution of this application forms a waterproof seal with the bottom axial waterproof ribs at the radial position and the bottom axial waterproof ribs, and forms an axial waterproof seal with the end face sealing ribs and the male end seal of the integrated mounting base, thereby ensuring that the battery and the vehicle frame base are mutually waterproof when they are fitted together.

[0020] The male connector prongs of the integrated mounting base have plastic guards covering the prong terminals for terminal protection. Furthermore, since the male connector and the vehicle frame mounting base are integrally injection molded, the assembly process of the male connector is reduced, saving assembly costs. Attached Figure Description

[0021] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the main structure of the female connector of a waterproof guillotine-type power connector according to the present invention.

[0023] Figure 2 This is a rear view structural diagram of the female connector of a waterproof guillotine-type power connector according to this utility model.

[0024] Figure 3 This is a schematic diagram of the main structure of the integrated male terminal panel of a waterproof guillotine-type power connector according to this utility model.

[0025] Figure 4This is a schematic diagram of the rear view structure of the integrated male terminal panel of a waterproof guillotine-type power connector according to this utility model.

[0026] Figure 5 This is a schematic cross-sectional view of the connection between the male and female connectors of a waterproof guillotine-type power connector according to this utility model.

[0027] In the diagram: 1. Female connector; 1-2. Power socket; 1-3. Signal terminal; 1-12. Circular cavity; 1-13. Mounting hole; 1-4. Waterproof sealing sleeve; 1-43. Radial waterproof rib; 1-41. First axial sealing rib; 1-42. Second axial sealing rib; 1-6. Bottom cover; 1-311. Circular solder hole; 2. Integrated male panel; 2-1. Male connector; 2-2. Power plug; 2-3. Signal plug; 2-12. First mating point; 2-13. Second mating point; 2-11. Plastic fence. Detailed Implementation

[0028] Please see Figure 1-5 This utility model provides a technical solution: a waterproof guillotine-type power connector, including a female connector 1 and an integrated male panel 2. Power sockets 1-2 are distributed on both sides of the female connector 1, and several signal terminals 1-3 are arranged in the middle of the female connector 1. A male connector 2-1 is arranged at the upper end of the integrated male panel 2, and a power insert 2-2 is arranged at the upper end of the male connector 2-1. Several signal inserts 2-3 are arranged inside the power insert 2-2. A radial waterproof rib is provided in the middle portion of the waterproof sealing sleeve 1-4. The bottom of the waterproof sealing sleeve 1-4 is provided with a second axial sealing rib 1-42, and the end face of the waterproof sealing sleeve 1-4 is provided with a first axial sealing rib 1-41. The power terminals 1-2 on both sides of the female connector 1 are set in a "U" shape at the tail. The tail of the signal terminal 1-3 is in the shape of a "1" and the tail of the signal terminal 1-3 is provided with a circular solder hole 1-311. The top of the insert terminal of the male connector 2-1 is provided with a plastic fence 2-11, and the insert terminal of the male connector 2-1 and the plastic fence are in a "T" shape.

[0029] The female connector 1 is elliptical in shape. Both ends of the female connector 1 are provided with circular cavities 1-12, and the interior of the circular cavities 1-12 is provided with mounting holes 1-13.

[0030] The female connector 1 is fitted with multiple waterproof sealing sleeves 1-4 with ribbed structures.

[0031] The bottom of the female connector 1 is provided with a bottom cover 1-6, and the bottom cover 1-6 is ultrasonically welded to the bottom of the female connector 1.

[0032] The upper surface of the integrated male terminal panel 2 is provided with a first fitting fulcrum 2-12 and a second fitting fulcrum 2-13, and the first fitting fulcrum 2-12 and the second fitting fulcrum 2-13 are arranged in a triangle.

[0033] In use, the waterproof sealing sleeve 1-4 covers the entire circumference of the female connector 1. The radial position and the bottom axial waterproof ribs 1-42 form a waterproof seal with the battery cover, while the end face sealing ribs 1-41 form an axial waterproof seal with the integrated mounting base male end. The top of the male connector 2-1's insert has a plastic fence 2-11 covering the insert terminal, serving as a protective end. Because the male connector 2-1 and the vehicle frame mounting base are an integrated injection-molded structure, the assembly process for the male connector 2-1 is reduced, saving assembly costs.

Claims

1. A waterproof guillotine-type power connector, characterized in that, It includes a female connector (1) and an integrated male panel (2). The female connector (1) has power sockets (1-2) distributed on both sides. The female connector (1) has several signal terminals (1-3) in the middle. The integrated male panel (2) has a male connector (2-1) at the top. The male connector (2-1) has a power plug (2-2) at the top. The power plug (2-2) has several signal plugs (2-3) inside.

2. The waterproof guillotine-type power connector according to claim 1, characterized in that: The female connector (1) is elliptical in shape. Both sides of the female connector (1) are provided with circular cavities (1-12), and the interior of the circular cavities (1-12) is provided with mounting holes (1-13).

3. A waterproof guillotine-type power connector according to claim 2, characterized in that: The female connector (1) is fitted with multiple waterproof sealing sleeves (1-4) with rib structure.

4. A waterproof guillotine-type power connector according to claim 3, characterized in that: The bottom of the female connector (1) is provided with a bottom cover (1-6), and the bottom cover (1-6) and the bottom of the female connector (1) are ultrasonically welded.

5. A waterproof guillotine-type power connector according to claim 4, characterized in that: The upper surface of the integrated male end panel (2) is provided with a first fitting fulcrum (2-12) and a second fitting fulcrum (2-13), and the first fitting fulcrum (2-12) and the second fitting fulcrum (2-13) are arranged in a triangle.

6. A waterproof guillotine-type power connector according to claim 5, characterized in that: The waterproof sealing sleeve (1-4) has a radial waterproof rib (1-43) in the middle part, a second axial sealing rib (1-42) at the bottom, and a first axial sealing rib (1-41) at the end face.

7. A waterproof guillotine-type power connector according to claim 6, characterized in that: The power terminals on both sides of the female connector (1) are arranged in a "U" shape.

8. A waterproof guillotine-type power connector according to claim 7, characterized in that: The tail of the signal terminal (1-3) is shaped like a character, and the tail of the signal terminal (1-3) is provided with a circular solder hole (1-311).

9. A waterproof guillotine-type power connector according to claim 8, characterized in that: The male connector (2-1) has a plastic guard (2-11) at the top of the insert terminal.

10. A waterproof guillotine-type power connector according to claim 9, characterized in that: The insert terminal of the male connector (2-1) and the plastic fence (2-11) are in a "T" shape.