A data line processing jig
By using a dual-station/multi-station design and a data line processing fixture for components such as hydraulic cylinders, the problem of low production efficiency in existing technologies has been solved, enabling continuous operation of loading, pressing, and unloading, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI HONGZHEN OPTOELECTRONICS CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-29
AI Technical Summary
Existing data cable processing fixtures require manual unloading, loading, and repositioning after crimping, resulting in a 30%-40% decrease in production efficiency.
The data cable processing fixture adopts a dual-station/multi-station design, combined with components such as hydraulic cylinders, electro-hydraulic actuators, and self-locking motors to achieve continuous production. Through hydraulic cylinder pressing, electro-hydraulic actuator positioning, and self-locking motor adjustment, the loading, pressing, and unloading operations are realized in parallel.
It significantly improved the overall efficiency of the equipment, realized continuous production of loading, pressing and unloading, and improved production efficiency.
Smart Images

Figure CN224305129U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of data cable processing equipment technology, and more specifically, to a data cable processing fixture. Background Technology
[0002] During the data cable processing, a crimping fixture is needed to crimp the terminals to the data cable.
[0003] For example, an existing Chinese authorized patent (publication number: CN217720221U) discloses a terminal crimping fixture for data cable processing, including a crimping block, a crimping mold base, a lifting plate, a return spring, a lifting rod, and a crimping cavity. The crimping mold base is installed in the middle of the upper surface of the operating table, and a crimping cavity is opened in the middle of the upper surface of the crimping mold base. A lifting plate is embedded in the lower side of the crimping mold base, and lifting rods are symmetrically installed on the left and right sides of the upper surface of the lifting plate. A return spring is clamped in the middle of the lower surface of the lifting plate, and a crimping block is welded in the middle of the lower surface of the follower plate. This design solves the problem that the original crimping fixture is inconvenient to quickly remove the crimped terminals. This utility model has a reasonable structure, facilitates quick removal of terminals, has high crimping efficiency, and is highly practical.
[0004] The terminal crimping fixture for data cable processing designed above has the following disadvantages in actual use: after each crimping, the equipment must be completely stopped, and manual unloading, loading, and repositioning are required, which increases the single operation time by 5-8 seconds (taking USB terminals as an example), resulting in a theoretical capacity reduction of 30%-40%.
[0005] In view of this, a data cable processing fixture is provided to overcome the above-mentioned defects. Utility Model Content
[0006] In view of the problems in the related technologies, this utility model proposes a data cable processing fixture to overcome the above-mentioned technical problems existing in the existing related technologies.
[0007] Therefore, the specific technical solution adopted by this utility model is as follows:
[0008] A data cable processing fixture includes a base, with support rods at each of the four corners of the top of the base. A top plate is provided on the top of each support rod, and a pressing mechanism is provided at the bottom of the top plate. A notch is carved in the center of the top surface of the base, and a fixing rod is provided in the notch. An adjustment mechanism is provided on the top of the fixing rod, and multiple material-bearing blocks are provided on the top of the adjustment mechanism. A placement opening is carved in the top of each material-bearing block, and openings are symmetrically carved on both sides of the placement opening. A positioning mechanism is provided in each opening.
[0009] Preferably, the pressing mechanism includes a hydraulic cylinder and a pressing head, the hydraulic cylinder being disposed at the bottom of the top plate, and the pressing head being disposed at the bottom of the hydraulic cylinder.
[0010] Preferably, the adjustment mechanism includes an adjustment groove, a lead screw, adjustment blocks, and a self-locking motor. The adjustment groove is excavated at the top of the fixed rod, and the lead screw is provided on the rear surface of the inner cavity of the adjustment groove. Multiple adjustment blocks are connected to the outer wall of the lead screw by reverse thread, and the self-locking motor is provided on the front surface of the lead screw.
[0011] Preferably, the material support block is disposed on top of the adjusting block, and the connection between the adjusting block and the material support block is fixed.
[0012] Preferably, the placement port consists of a long slot and a splicing interface, with a data cable installed inside the long slot and a terminal block installed inside the splicing interface.
[0013] Preferably, the positioning mechanism includes an electro-hydraulic actuator and a positioning plate. The electro-hydraulic actuator is fixedly disposed on one side of the inner wall of the opening, and the positioning plate is fixedly connected to one side of the electro-hydraulic actuator.
[0014] This utility model has the following beneficial effects:
[0015] Compared with existing technologies, this data cable processing fixture:
[0016] Achieving continuous production: The dual-station / multi-station design allows the loading → pressing → unloading process to be parallelized, significantly improving the overall efficiency of the equipment. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a front view of a data cable processing fixture according to an embodiment of the present utility model;
[0019] Figure 2 This is a structural diagram of a material-bearing block for a data cable processing fixture according to an embodiment of the present utility model;
[0020] Figure 3 This is a top view of the fixing rod of a data cable processing fixture according to an embodiment of the present utility model;
[0021] Figure 4 This is an exploded view of the positioning mechanism of a data cable processing fixture according to an embodiment of the present utility model.
[0022] In the picture:
[0023] 1. Base; 2. Support rod; 3. Top plate; 4. Pressing mechanism; 5. Notch; 6. Fixing rod; 7. Adjusting mechanism; 8. Material support block; 9. Placement port; 10. Opening; 11. Positioning mechanism; 12. Hydraulic cylinder; 13. Press head; 14. Adjusting groove; 15. Lead screw; 16. Adjusting block; 17. Self-locking motor; 18. Electro-hydraulic actuator; 19. Positioning plate. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit its scope.
[0025] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Example 1
[0028] like Figure 1-4 As shown, a data cable processing fixture according to an embodiment of the present utility model includes a base 1. Support rods 2 are provided at the four corners of the top of the base 1. A top plate 3 is provided on the top of the support rods 2. A pressing mechanism 4 is provided at the bottom of the top plate 3. A notch 5 is carved in the middle of the top surface of the base 1. A fixing rod 6 is provided in the notch 5. An adjusting mechanism 7 is provided on the top of the fixing rod 6. A plurality of material bearing blocks 8 are provided on the top of the adjusting mechanism 7. A placement opening 9 is carved in the top of the material bearing block 8. Openings 10 are symmetrically carved on both sides of the placement opening 9. A positioning mechanism 11 is provided in the opening 10.
[0029] In this embodiment, the terminal interface is first placed in the splicing interface included in the opening 10, the data cable is placed in the elongated opening included in the opening 10, and the data cable is inserted into the terminal interface. Next, multiple positioning mechanisms 11 are activated by an external switch. The positioning mechanisms 11 limit the data cable. Then, the crimping mechanism 4 is activated by an external switch. The crimping mechanism 4 moves down and crimps the terminal interface and data cable below it. After that, the adjustment mechanism 7 is activated by an external switch. The adjustment mechanism 7 adjusts the support block 8 and its components, so that the terminal interface and data cable on the crimped support block 8 are cut into place. The new support block 8 and its components are then displaced and crimped below the structure.
[0030] Example 2
[0031] The pressing mechanism 4 includes a hydraulic cylinder 12 and a pressing head 13. The hydraulic cylinder 12 is located at the bottom of the top plate 3, and the pressing head 13 is located at the bottom of the hydraulic cylinder 12.
[0032] The adjustment mechanism 7 includes an adjustment groove 14, a lead screw 15, an adjustment block 16, and a self-locking motor 17. The adjustment groove 14 is carved into the top of the fixed rod 6. The lead screw 15 is provided on the rear surface of the inner cavity of the adjustment groove 14. Multiple adjustment blocks 16 are connected to the outer wall of the lead screw 15 by reverse thread. The self-locking motor 17 is provided on the front surface of the lead screw 15. The material support block 8 is provided on the top of the adjustment block 16, and the connection between the adjustment block 16 and the material support block 8 is fixed.
[0033] The placement port 9 consists of a long slot and a splicing interface. A data cable is installed inside the long slot, and a terminal block is installed inside the splicing interface.
[0034] The positioning mechanism 11 includes an electro-hydraulic push rod 18 and a positioning plate 19. The electro-hydraulic push rod 18 is fixedly disposed on one side of the inner wall of the opening 10, and the positioning plate 19 is fixedly connected to one side of the electro-hydraulic push rod 18.
[0035] Based on Example 1, the structure and function of the device are further optimized. The intelligent control system includes a control panel and a PLC controller. The control panel is fixed to the side of the device by bolts and adopts a touch screen design, which can display parameters such as the operating status of the equipment in real time. The PLC controller is electrically connected to the device in this case through a cable and can automatically adjust the operating mode of the equipment according to a preset program. Remote monitoring function is added to the intelligent control system, and users can view the operating status of the equipment in real time and perform remote control through mobile phones or computers.
[0036] In summary, with the help of the above-mentioned technical solution of this utility model, when using this device, firstly, the terminal interface is placed in the splicing interface included in the opening 10, the data cable is placed in the elongated opening included in the opening 10, and the data cable is inserted into the terminal interface. Next, the electro-hydraulic push rod 18 is activated by an external switch. The electro-hydraulic push rod 18 moves with the positioning plate 19. The data cable is abutted and limited by multiple positioning plates 19. Next, the hydraulic cylinder 12 is activated by an external switch. The hydraulic cylinder 12 moves the bottom pressure head 13 downward. The pressure head 13 performs a pressing operation on the terminal interface and data cable below it. Then, the self-locking motor 17 is activated by an external switch. The self-locking motor 17 rotates the lead screw 15. The outer wall of the lead screw 15 adjusts the adjusting block 16 and its components through the reverse thread. The adjusting block 16 adjusts the material support block 8 and its components, so that the terminal interface and data cable on the pressed material support block 8 are cut into place. The new material support block 8 and its components are then displaced and pressed below the structure.
[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A data cable processing fixture, characterized in that, Includes a base (1), with support rods (2) at the four corners of the top of the base (1), a top plate (3) at the top of the support rods (2), a pressing mechanism (4) at the bottom of the top plate (3), a notch (5) in the middle of the top surface of the base (1), a fixing rod (6) in the notch (5), an adjusting mechanism (7) at the top of the fixing rod (6), a plurality of material support blocks (8) at the top of the adjusting mechanism (7), a placement opening (9) in the top of the material support block (8), and openings (10) symmetrically carved on both sides of the placement opening (9), and a positioning mechanism (11) in the opening (10).
2. The data cable processing fixture according to claim 1, characterized in that, The pressing mechanism (4) includes a hydraulic cylinder (12) and a pressing head (13). The hydraulic cylinder (12) is located at the bottom of the top plate (3), and the pressing head (13) is located at the bottom of the hydraulic cylinder (12).
3. The data cable processing fixture according to claim 1, characterized in that, The adjustment mechanism (7) includes an adjustment groove (14), a lead screw (15), an adjustment block (16), and a self-locking motor (17). The adjustment groove (14) is carved into the top of the fixed rod (6). The lead screw (15) is provided on the rear surface of the inner cavity of the adjustment groove (14). Multiple adjustment blocks (16) are connected to the outer wall of the lead screw (15) by reverse thread. The self-locking motor (17) is provided on the front surface of the lead screw (15).
4. A data cable processing fixture according to claim 3, characterized in that, The material support block (8) is located on top of the adjusting block (16), and the connection between the adjusting block (16) and the material support block (8) is fixed.
5. A data cable processing fixture according to claim 1, characterized in that, The placement port (9) consists of a long slot and a splicing interface. A data line is placed inside the long slot, and a terminal block is placed inside the splicing interface.
6. A data cable processing fixture according to claim 1, characterized in that, The positioning mechanism (11) includes an electro-hydraulic push rod (18) and a positioning plate (19). The electro-hydraulic push rod (18) is fixedly disposed on one side of the inner wall of the opening (10), and the positioning plate (19) is fixedly connected to one side of the electro-hydraulic push rod (18).