A compact ion generator
The ion generator, designed with modular components, uses a 1x voltage transformer unit to achieve bipolar high voltage output, solving the problems of high ion concentration and low failure rate in a small size, thus meeting the needs of the beauty and hairdressing industry.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN SHUNDE YOUJI ELECTRONICS CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-29
AI Technical Summary
Existing ion generator products struggle to achieve bipolar high-voltage output in a small size, and the multi-voltage boosting method leads to reduced ion concentration and high failure rate, failing to meet the beauty and hairdressing industry's demand for high ion concentration and compact appearance.
The design adopts a modular component design, combining the input unit, output unit and transformer unit to achieve bipolar high voltage output through voltage multiplication. The high voltage transformer and selection resistor of the transformer unit realize a compact circuit structure, reduce voltage multiplication components and reduce failure rate.
It achieves high ion concentration output in a compact design, significantly reduces size, lowers failure rate, and meets the beauty and hairdressing industry's demand for high ion concentration and small size.
Smart Images

Figure CN224305166U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ion generator technology, and in particular to a compact ion generator. Background Technology
[0002] Currently, ion generator products on the market that use high-voltage generator circuits face the technical challenge of simultaneously integrating bipolar high-voltage output into a single housing, and the overall size is difficult to reduce. This means that small-sized ion generator products can usually only achieve single-polar output, or achieve bipolar output through multiple voltage boosting methods.
[0003] However, the ion concentration output by an ion generator is directly proportional to its output voltage. Multi-voltage boost converters produce lower output voltages, resulting in lower ion concentrations. Furthermore, excessive voltage multipliers lead to higher failure rates. In practical applications, such as hair dryers in the beauty and hairdressing industry, the goal is to achieve higher airflow speeds and a more compact design while simultaneously demanding higher ion concentrations. Therefore, there is currently a lack of small-sized ion generators that can output high ion concentrations while also featuring bipolar output. Utility Model Content
[0004] This embodiment discloses a compact ion generator, specifically including:
[0005] A modular component 1 consisting of an input unit 11, an output unit 12, and a transformer unit 13;
[0006] The input unit 11 and the output unit 12 are arranged in parallel.
[0007] The output terminal of the input unit 11 is connected to the input terminal of the transformer unit 13, and the output terminal of the transformer unit 13 is connected to the input terminal of the output unit 12.
[0008] The modular component 1 is externally fitted with a shell 2 that has an opening at the end;
[0009] At the end of the housing 2, the input terminal of the input unit 11 is connected to the power input line 3, and the output terminal of the output unit 12 is connected to the high voltage output line 4.
[0010] As an optional implementation, the input terminal of the transformer unit 13 includes a first pin and a second pin, wherein the first pin is connected to the A pin of the input unit 11 and the second pin is connected to the B pin of the input unit 11.
[0011] The output terminal of the transformer unit 13 includes a third pin and a fourth pin. The third pin is connected to the C pin of the output unit 12, and the fourth pin is connected to the D pin of the output unit 12.
[0012] As an optional implementation, the C and D pins of the input unit 11 are connected to the power input line 3, and the A and B pins of the output unit 12 are connected to the high voltage output line 4.
[0013] As an optional implementation, the positive and negative high voltages of the transformer unit 13 are 1 times the voltage.
[0014] As an optional implementation, the transformer unit 13 includes a high voltage transformer 132 mounted on one side of the PCB board 131 and a selection resistor 133 mounted on the other side of the PCB board 131.
[0015] The selector resistor 133 is connected in parallel with the high voltage transformer 132.
[0016] As an optional implementation, the high voltage transformer 132 includes an insulating frame 1321, a magnetic core 1322 assembled in the middle of the insulating frame 1321, a magnetic core winding 1323 wound around the outside of the magnetic core 1322, and a frame winding 1324 wound in the winding groove of the insulating frame 1321.
[0017] As an optional implementation, the pins of the transformer unit 13 are located on the side of the PCB board 131 where the selection resistor 133 is mounted.
[0018] As an optional implementation, the modular component 1 and the housing 2 are encapsulated with insulating material.
[0019] Compared with the prior art, this embodiment has the following beneficial effects:
[0020] In this embodiment, the circuit structure is more compact through modular construction. Compared with other bipolar single voltage multiplier products, it can achieve high ion concentration while significantly reducing the overall size and lowering the failure rate. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in this embodiment, the accompanying drawings used in the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural schematic diagram of a compact ion generator disclosed in this embodiment;
[0023] Figure 2 This is a partial structural schematic diagram of a compact ion generator disclosed in this embodiment;
[0024] Figure 3This is a cross-sectional structural diagram of a modular component in a compact ion generator disclosed in this embodiment;
[0025] Figure 4 This is a cross-sectional structural diagram of the input unit component in a compact ion generator disclosed in this embodiment;
[0026] Figure 5 This is a cross-sectional structural diagram of the output unit in a compact ion generator disclosed in this embodiment;
[0027] Figure 6 This is a cross-sectional structural schematic diagram of another modular component in a compact ion generator disclosed in this embodiment;
[0028] Figure 7 This is a schematic diagram of the planar structure of the transformer unit in a compact ion generator disclosed in this embodiment;
[0029] Figure 8 This is a schematic diagram of the planar structure of the transformer unit in another compact ion generator disclosed in this embodiment.
[0030] The specific structural component comparison table is as follows:
[0031] modular components 1 Input unit 11 Output unit 12 Transformer unit 13 PCB board 131 case 2 High voltage transformer 132 Power input cable 3 Insulating frame 1321 High voltage output line 4 magnetic core 1322 magnetic core winding 1323 skeleton winding 1324 Select resistor 133 Detailed Implementation
[0032] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0033] Please see Figures 1-8 This embodiment discloses a compact ion generator, comprising:
[0034] A modular component 1 consisting of an input unit 11, an output unit 12, and a transformer unit 13;
[0035] The input unit 11 is arranged in parallel with the output unit 12;
[0036] The output terminal of input unit 11 is connected to the input terminal of transformer unit 13, and the output terminal of transformer unit 13 is connected to the input terminal of output unit 12.
[0037] The modular component 1 is externally fitted with a housing 2 that has an opening at the end;
[0038] At the end of housing 2, the input terminal of input unit 11 is connected to power input line 3, and the output terminal of output unit 12 is connected to high voltage output line 4.
[0039] In this embodiment, the input unit 11 and output unit 12, which are arranged in parallel in a plate-like pattern, together with the transformer unit 13 assembled at the end, form a modular structure. The structure is compact and small in size, which can fully compress the shape and volume of the shell 2.
[0040] Thus, while achieving a compact design, it achieves bipolar high-voltage output without using a high-pressure boosting method, significantly reducing the failure rate.
[0041] As an optional implementation, the input terminal of the transformer unit 13 includes a first pin and a second pin, wherein the first pin is connected to the A pin of the input unit 11 and the second pin is connected to the B pin of the input unit 11.
[0042] The output terminal of transformer unit 13 includes pin 3 and pin 4. Pin 3 is connected to pin C of output unit 12, and pin 4 is connected to pin D of output unit 12.
[0043] As an optional implementation, the C and D pins of the input unit 11 are connected to the power input line 3, and the A and B pins of the output unit 12 are connected to the high voltage output line 4.
[0044] As an optional implementation, the positive and negative high voltages of transformer unit 13 are 1 times the voltage.
[0045] Here, the transformer unit 13 is connected to the input / output unit 12, and a high voltage output of 1 times the voltage is achieved through only one pulse high voltage transformer 132.
[0046] As an optional implementation, the transformer unit 13 includes a high voltage transformer 132 mounted on one side of the PCB board 131 and a selection resistor 133 mounted on the other side of the PCB board 131.
[0047] Select resistor 133 and connect it in parallel with high voltage transformer 132.
[0048] As an optional implementation, the high voltage transformer 132 includes an insulating frame 1321, a magnetic core 1322 assembled in the middle of the insulating frame 1321, a magnetic core winding 1323 wound around the outside of the magnetic core 1322, and a frame winding 1324 wound in the winding groove of the insulating frame 1321.
[0049] Here, the core winding 1323 has a thicker wire diameter and fewer turns than the bobbin winding 1324. The specific wire diameter ratio and turns ratio can be flexibly configured based on actual needs.
[0050] As an optional implementation, the pins of the transformer unit 13 are located on the side of the PCB board 131 where the selection resistor 133 is mounted.
[0051] Specifically, resistor 133 is selected to enable isolation / non-isolation mode selection. This allows the isolation mode to be selected when better anti-interference performance is needed, while the non-isolation mode can be selected when a higher ion concentration is required, thereby achieving stronger performance and wider applicability.
[0052] In addition, the high voltage transformer 132 and the selection resistor 133 are located on opposite sides of the PCB board 131, achieving an integrated design that can be assembled in one go without the need for separate assembly of the selection resistor 133, which greatly simplifies the production process and improves production efficiency.
[0053] As an optional implementation, the modular component 1 and the housing 2 are encapsulated with insulating material.
[0054] Here, the space between the modular component 1 and the housing 2 is filled with an insulating material that has thermal conductivity, thereby firmly securing the modular component 1 inside the housing 2 for convenient storage and transportation.
[0055] Compared with the prior art, this embodiment has the following beneficial effects:
[0056] In this embodiment, the circuit structure is more compact through modular construction. Compared with other bipolar single voltage multiplier products, it can achieve high ion concentration while significantly reducing the overall size and lowering the failure rate.
Claims
1. A compact ion generator, characterized in that, include: A modular assembly (1) consisting of an input unit (11), an output unit (12), and a transformer unit (13); The input unit (11) and the output unit (12) are arranged in parallel; The output terminal of the input unit (11) is connected to the input terminal of the transformer unit (13), and the output terminal of the transformer unit (13) is connected to the input terminal of the output unit (12). The modular component (1) is externally fitted with a shell (2) with an opening at the end; At the end of the housing (2), the input end of the input unit (11) is connected to the power input line (3), and the output end of the output unit (12) is connected to the high voltage output line (4).
2. A compact ion generator according to claim 1, characterized in that, include: The input terminal of the transformer unit (13) includes a first pin and a second pin, wherein the first pin is connected to the A pin of the input unit (11) and the second pin is connected to the B pin of the input unit (11); The output terminal of the transformer unit (13) includes a third pin and a fourth pin. The third pin is connected to the C pin of the output unit (12), and the fourth pin is connected to the D pin of the output unit (12).
3. A compact ion generator according to claim 1, characterized in that, include: The C and D pins of the input unit (11) are connected to the power input line (3), and the A and B pins of the output unit (12) are connected to the high voltage output line (4).
4. A compact ion generator according to claim 1, characterized in that, include: The positive and negative high voltages of the transformer unit (13) are 1 times the voltage.
5. A compact ion generator according to claim 2, characterized in that, include: The transformer unit (13) includes a high voltage transformer (132) mounted on one side of the PCB board (131) and a selection resistor (133) mounted on the other side of the PCB board (131); The selection resistor (133) is connected in parallel with the high voltage transformer (132).
6. A compact ion generator according to claim 5, characterized in that, include: The high voltage transformer (132) includes an insulating frame (1321), a magnetic core (1322) assembled in the middle of the insulating frame (1321), a magnetic core winding (1323) wound around the outside of the magnetic core (1322), and a frame winding (1324) wound in the winding groove of the insulating frame (1321).
7. A compact ion generator according to claim 5, characterized in that, include: The pins of the transformer unit (13) are located on the side of the PCB board (131) where the selection resistor (133) is mounted.
8. A compact ion generator according to claim 1, characterized in that, include: The modular component (1) is encapsulated with insulating material between itself and the housing (2).