A new motor rotor core with low loss

By introducing adhesive and positioning components into the motor rotor core, combined with a reinforcing mechanism, the problem of misalignment of the iron sheets was solved, achieving stable connection of the core and efficient energy conversion.

CN224305557UActive Publication Date: 2026-05-29雄县紫恒电气有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
雄县紫恒电气有限公司
Filing Date
2025-07-14
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing motor rotor core is prone to misalignment of iron pieces during assembly, which leads to structural instability and affects energy conversion efficiency.

Method used

By combining adhesive and positioning components, and through the design of storage film and positioning groove, the iron sheets are quickly and accurately positioned and connected. The connection strength between the iron sheets is improved by strengthening the mechanism, including the use of sockets, insert rods and fastening nuts.

Benefits of technology

This technology enables rapid and precise positioning and connection of iron sheets, improves the stability and ease of installation of the iron core, prevents misalignment of iron sheets, enhances the connection strength between multiple iron sheets, and improves the energy conversion efficiency of the motor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224305557U_ABST
    Figure CN224305557U_ABST
Patent Text Reader

Abstract

The utility model relates to motor rotor core technical field discloses a novel motor rotor core of low loss, including core body and motor shaft, the core body is by a plurality of iron sheet laminated and is composed, a plurality of iron sheet all is provided with connecting mechanism, the core body middle part and located motor shaft outside is provided with reinforcing mechanism, the connecting mechanism includes three groups of sticking and covering subassembly and positioning assembly, three groups sticking and covering subassembly and positioning assembly all array setting are in the iron sheet, the sticking and covering subassembly includes storage film, the storage film is bonded in the iron sheet upper end, a plurality of glue beads are fixedly arranged in the storage film inside, the positioning assembly includes locating block and locating groove, the locating block fixedly arranged in the iron sheet upper end, the locating block upper end is fixedly provided with magnetic attraction piece, in the utility model, the motor rotor core structure is stable, and the problem of iron sheet misplacement is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of motor rotor core technology, and in particular to a novel low-loss motor rotor core. Background Technology

[0002] The rotor core is a crucial component in an electric motor or generator, providing the magnetic circuit to generate a magnetic field. Rotor cores are typically made of silicon steel sheets or other magnetic materials and have specific shapes and structures to ensure efficient energy conversion and transmission. In an electric motor or generator, the primary function of the rotor core is to generate an induced electromotive force during rotation, thereby achieving energy conversion.

[0003] However, most existing low-loss motor rotor cores are composed of multiple iron sheets, which are then pressed together by a stacking machine. During the subsequent assembly process, collisions are inevitable, causing misalignment of the iron sheets.

[0004] Therefore, those skilled in the art have provided a novel low-loss motor rotor core to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies and provide a novel low-loss motor rotor core. This motor rotor core has a stable structure and avoids the problem of misalignment of iron pieces.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A novel low-loss motor rotor core includes a core body and a motor shaft. The core body is composed of multiple stacked iron sheets, each of which is provided with a connecting mechanism. A reinforcing mechanism is provided in the middle of the core body and outside the motor shaft.

[0008] The connecting mechanism includes three sets of adhesive components and positioning components. The three sets of adhesive components and positioning components are arranged in an array on the iron sheet. The adhesive component includes a storage film, which is adhered to the upper end of the iron sheet. Multiple glue storage beads are fixedly arranged inside the storage film. The positioning component includes a positioning block and a positioning groove. The positioning block is fixedly arranged on the upper end of the iron sheet, and a magnetic block is fixedly arranged on the upper end of the positioning block.

[0009] Furthermore, the reinforcing mechanism includes three insertion holes and a fixing ring. The three insertion holes are all opened on the iron sheet. The lower end of the fixing ring is fixedly connected with three rods at equal intervals. The three rods are respectively inserted into the corresponding insertion holes. The lower ends of the three rods all penetrate the iron core body and are fixedly connected with threaded sections.

[0010] The above technical solution not only further improves the connection strength between multiple iron plates by strengthening the mechanism, but also facilitates the installation of the iron core body on the motor shaft, bringing great convenience to the staff.

[0011] Furthermore, the reinforcing mechanism also includes a fastening nut, the fastening nut being threaded onto the outer wall of the threaded section;

[0012] The above technical solution allows the threaded section to fit onto the motor shaft by screwing in the fastening nut.

[0013] Furthermore, an adhesive piece is fixedly provided at the lower end of the storage film, and the storage film is adhered to the upper end of the iron sheet by the adhesive piece;

[0014] The above technical solution uses an adhesive patch to bond the storage film to the iron sheet.

[0015] Furthermore, the positioning groove is formed at the lower end of the iron sheet, the positioning block is engaged inside the positioning groove of the adjacent iron sheet, and the positioning block is magnetically connected to the iron sheet through a magnetic block;

[0016] The above technical solution enables rapid connection between two adjacent iron sheets.

[0017] Furthermore, each of the multiple iron sheets has a shaft hole in its middle, through which the motor shaft passes.

[0018] Furthermore, multiple heat dissipation holes are equally spaced on each of the aforementioned iron sheets;

[0019] The above technical solution improves the heat dissipation effect of the iron core body during operation by using heat dissipation holes.

[0020] This utility model has the following beneficial effects:

[0021] 1. This utility model proposes a novel low-loss motor rotor core. The motor rotor core can quickly and accurately position and connect multiple iron pieces through a positioning component. Furthermore, through the action of the adhesive component, the connection strength of two adjacent iron pieces after stacking is improved, thereby improving the stability of the core and preventing the iron pieces from misaligning during use.

[0022] 2. This utility model proposes a novel low-loss motor rotor core. The motor rotor core, through a strengthening mechanism, not only further improves the connection strength between multiple iron plates, but also facilitates the installation of the core body on the motor shaft, bringing great convenience to the staff. Attached Figure Description

[0023] Figure 1 A perspective view of a novel low-loss motor rotor core proposed in this utility model.

[0024] Figure 2 A schematic diagram of the core disassembly structure of a novel low-loss motor rotor core proposed in this utility model.

[0025] Figure 3 A schematic diagram of a novel low-loss motor rotor core connection mechanism proposed in this utility model.

[0026] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0027] Figure 5 This is a schematic diagram showing the disassembled reinforcement mechanism of a novel low-loss motor rotor core proposed in this utility model.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Iron core body; 2. Iron sheet; 3. Shaft hole; 4. Motor shaft; 5. Connecting mechanism; 51. Adhesive assembly; 511. Storage film; 512. Glue bead; 513. Adhesive sheet; 52. Positioning assembly; 521. Positioning block; 522. Magnetic block; 523. Positioning groove; 6. Reinforcing mechanism; 61. Insertion hole; 62. Fixing ring; 63. Insert rod; 64. Threaded section; 65. Fastening nut; 7. Heat dissipation hole. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Reference Figure 1-4 This utility model provides a specific implementation method:

[0032] A novel low-loss motor rotor core includes a core body 1 and a motor shaft 4. The core body 1 is composed of multiple iron sheets 2 stacked together. Each of the multiple iron sheets 2 is provided with a connecting mechanism 5. A reinforcing mechanism 6 is provided in the middle of the core body 1 and outside the motor shaft 4.

[0033] The connecting mechanism 5 includes three sets of adhesive components 51 and positioning components 52. The three sets of adhesive components 51 and positioning components 52 are arranged in an array on the iron sheet 2. The adhesive component 51 includes a storage film 511, which is adhered to the upper end of the iron sheet 2. Multiple glue storage beads 512 are fixedly arranged inside the storage film 511. The positioning component 52 includes a positioning block 521 and a positioning groove 523. The positioning block 521 is fixedly arranged on the upper end of the iron sheet 2, and a magnetic block 522 is fixedly arranged on the upper end of the positioning block 521.

[0034] An adhesive piece 513 is fixedly provided at the lower end of the storage film 511. The storage film 511 is adhered to the upper end of the iron sheet 2 through the adhesive piece 513, and the storage film 511 is adhered to the iron sheet 2 through the adhesive piece 513.

[0035] The positioning groove 523 is opened at the lower end of the iron sheet 2, and the positioning block 521 is snapped into the positioning groove 523 of the adjacent iron sheet 2. The positioning block 521 is magnetically connected to the iron sheet 2 through the magnetic block 522, so that the two adjacent iron sheets 2 can be quickly connected.

[0036] Multiple iron plates 2 are provided with shaft holes 3 in the middle, and the motor shaft 4 passes through the shaft holes 3. Multiple heat dissipation holes 7 are provided on the multiple iron plates 2 at equal intervals. The heat dissipation effect of the iron core body 1 during operation is improved by the heat dissipation holes 7.

[0037] Reference Figure 1 and 5 The strengthening mechanism 6 includes three insertion holes 61 and a fixing ring 62. The three insertion holes 61 are all opened on the iron sheet 2. The lower end of the fixing ring 62 is fixedly connected with three insertion rods 63 at equal intervals. The three insertion rods 63 are respectively inserted into the corresponding insertion holes 61. The lower ends of the three insertion rods 63 all penetrate the iron core body 1 and are fixedly connected with threaded sections 64. The strengthening mechanism 6 not only further improves the connection strength between multiple iron sheets 2, but also facilitates the installation of the iron core body 1 on the motor shaft 4, bringing great convenience to the staff.

[0038] The reinforcing mechanism 6 also includes a fastening nut 65, which is threaded onto the outer wall of the threaded section 64. By screwing in the fastening nut 65, the threaded section 64 is made to fit against the motor shaft 4.

[0039] Working principle: When using this low-loss new type of motor rotor core, multiple iron sheets 2 are stacked. At this time, the positioning block 521 on the iron sheet 2 is connected to the positioning groove 523 of the adjacent iron sheet 2. Through the action of the magnetic block 522, the purpose of quick connection is achieved. Then, the stacking machine presses the iron sheet 2. Under the action of gravity, the storage film 511 and the glue bead 512 crack. The metal glue in the glue bead 512 makes the connection between the two iron sheets 2 more firm. Then, the insertion rod 53 under the fixing ring 62 is inserted into the insertion hole 61. Finally, the fastening nut 65 is tightened to connect the core body 1 to the motor shaft 4.

[0040] The following points should be noted in this article:

[0041] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0042] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel low-loss motor rotor core, comprising a core body (1) and a motor shaft (4), characterized in that: The core body (1) is composed of multiple iron sheets (2) stacked together. Each of the multiple iron sheets (2) is provided with a connecting mechanism (5). A reinforcing mechanism (6) is provided in the middle of the core body (1) and outside the motor shaft (4). The connecting mechanism (5) includes three sets of adhesive components (51) and positioning components (52). The three sets of adhesive components (51) and positioning components (52) are arranged in an array on the iron sheet (2). The adhesive component (51) includes a storage film (511). The storage film (511) is bonded to the upper end of the iron sheet (2). Multiple glue storage beads (512) are fixedly arranged inside the storage film (511). The positioning component (52) includes a positioning block (521) and a positioning groove (523). The positioning block (521) is fixedly arranged on the upper end of the iron sheet (2). A magnetic block (522) is fixedly arranged on the upper end of the positioning block (521).

2. The novel low-loss motor rotor core according to claim 1, characterized in that: The reinforcing mechanism (6) includes three insertion holes (61) and a fixing ring (62). The three insertion holes (61) are all opened on the iron sheet (2). The lower end of the fixing ring (62) is fixedly connected with three insertion rods (63) at equal intervals. The three insertion rods (63) are respectively inserted into the corresponding insertion holes (61). The lower ends of the three insertion rods (63) all penetrate the iron core body (1) and are fixedly connected with threaded sections (64).

3. The novel low-loss motor rotor core according to claim 2, characterized in that: The reinforcing mechanism (6) also includes a fastening nut (65), which is threaded onto the outer wall of the threaded section (64).

4. The novel low-loss motor rotor core according to claim 1, characterized in that: An adhesive sheet (513) is fixedly provided at the lower end of the storage film (511), and the storage film (511) is adhered to the upper end of the iron sheet (2) by the adhesive sheet (513).

5. A novel low-loss motor rotor core according to claim 1, characterized in that: The positioning groove (523) is opened at the lower end of the iron sheet (2), and the positioning block (521) is snapped into the positioning groove (523) of the adjacent iron sheet (2). The positioning block (521) is magnetically connected to the iron sheet (2) through the magnetic block (522).

6. The novel low-loss motor rotor core according to claim 1, characterized in that: Each of the iron sheets (2) has a shaft hole (3) in the middle, and the motor shaft (4) passes through the shaft hole (3).

7. A novel low-loss motor rotor core according to claim 1, characterized in that: Multiple heat dissipation holes (7) are equally spaced on each of the iron sheets (2).