Aluminum water pouring device after aluminum scrap melting
By designing an automated aluminum casting device after the aluminum scrap is melted, an electric cylinder and gear transmission system are used to realize the automated mold replacement and directional casting of molten aluminum. This solves the problems of time-consuming, labor-intensive and safety hazards associated with manual casting after the aluminum scrap is melted in the existing technology, and realizes an efficient and safe aluminum casting process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU RUIFU METAL CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-06-02
AI Technical Summary
The existing technology involves a time-consuming, labor-intensive, and safety-hazardous process of manually pouring molten aluminum, making it difficult to perform the pouring of molten aluminum efficiently and safely.
A device for pouring molten aluminum from aluminum scrap was designed, comprising a support base, a pouring mechanism, and a drive mechanism. The device utilizes an electric cylinder and a gear transmission system to achieve automated mold replacement and directional pouring of molten aluminum. Combined with the design of a guide section and a shielding section, it achieves efficient flow control of molten aluminum.
It has achieved automation and high efficiency in the aluminum molten metal pouring process, reduced manual operation time, and improved safety and production efficiency.
Smart Images

Figure CN224309602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum scrap processing technology, and in particular to a device for casting molten aluminum from aluminum scrap. Background Technology
[0002] Aluminum scrap refers to process waste from downstream aluminum processing and casting enterprises, or products scrapped due to performance defects. Scrap aluminum is a common term for recycled aluminum and is the main raw material for recycled aluminum.
[0003] After aluminum scrap is recycled, it is usually melted down and then cast into shape. However, conventional casting involves manually scooping out the molten aluminum and then casting it. This process is not only time-consuming and labor-intensive, but also prone to safety issues, which is not conducive to safe production in the factory. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a device for casting molten aluminum from melted aluminum scrap, thereby solving the problems mentioned in the background section.
[0005] A device for casting molten aluminum from aluminum scrap includes a support base and a casting mechanism and a driving mechanism mounted on the support base. The casting mechanism includes a carrying trough, a guide section, a connecting plate, a fixing rod, an electric cylinder, and a shielding section. The carrying trough is rotatably mounted on the top of the support base. At least one guide section is connected and mounted on the bottom of the support base. The fixing rod is fixed on both sides of the carrying trough. The electric cylinder is mounted on one side wall of the carrying trough through a protective shell. The connecting plate is fixed at the output end of the electric cylinder and can move up and down along the fixing rod. The shielding section is fixedly mounted on the bottom of the connecting plate and can be inserted into the discharge port where the support base and the guide section are connected.
[0006] The drive mechanism includes a motor, a connecting shaft, a first gear, and a second gear. The connecting shaft is fixedly installed at the bottom of the bearing groove and inserted downward into the interior of the support base. Its bottom is rotatably connected to the support base. The first gear is fixed to the outer wall of the connecting shaft, and the second gear is fixed at the output end of the motor and meshes with the first gear for transmission.
[0007] By adopting the above technical solution, when pouring molten aluminum into other molds, the mold that has completed pouring the molten aluminum can be removed and replaced with a new mold, saving time and improving efficiency.
[0008] There are two flow guides, which are symmetrically arranged about the central axis of the bearing groove.
[0009] By adopting the above technical solution, it is possible to pour molten aluminum into two molds simultaneously.
[0010] A central seat is also installed in the middle of the inner bottom surface of the bearing groove, and the central seat is arranged in the form of a frustum.
[0011] By adopting the above technical solution, molten aluminum can fall from the discharge port at the bottom of the support base.
[0012] The connecting plate consists of an upper plate and a lower plate. The upper plate is fixedly connected to the lower plate by a connecting post, and the connecting post is fixed in the middle of the lower plate.
[0013] By adopting the above technical solution, when the electric cylinder drives the connecting plate to the upper plate, the lower plate is subjected to force in the middle, ensuring that the lower plate slides normally up and down along the fixed rod.
[0014] The shielding part is composed of a cylinder and a frustum, with the frustum structure being inverted and fixed to the bottom of the cylinder.
[0015] By adopting the above technical solution, the material discharge port at the bottom of the support can be blocked.
[0016] The beneficial effects of this utility model's aluminum molten material casting device are:
[0017] After placing the molds on the sides of the support base, molten aluminum can be poured into each mold by adjusting the position of the discharge port of the guide section. When pouring molten aluminum into other molds, the molds that have been filled with molten aluminum can be removed and replaced with new molds, saving time and improving efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the aluminum casting device after the aluminum waste is melted, as proposed in this utility model.
[0019] Figure 2 Another perspective view of the aluminum casting device after the aluminum scrap is melted according to this utility model;
[0020] Figure 3 This is a schematic diagram of the connecting plate, electric cylinder, and shielding part of the aluminum molten material casting device proposed in this utility model.
[0021] In the diagram: 1. Support base; 2. Bearing groove; 3. Guide section; 4. Protective shell; 5. Motor; 6. Connecting plate; 7. Fixing rod; 8. Electric cylinder; 9. Middle seat; 10. Shielding section; 11. Connecting shaft; 12. Gear 1; 13. Gear 2. Detailed Implementation
[0022] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.
[0023] Reference Figure 1-3A device for casting molten aluminum from aluminum scrap includes a support base 1 and a casting mechanism and a driving mechanism installed on the support base 1. The casting mechanism includes a carrying trough 2, a guide section 3, a connecting plate 6, a fixing rod 7, an electric cylinder 8, and a shielding section 10. The carrying trough 2 is rotatably installed on the top of the support base 1. At least one guide section 3 is connected and installed at the bottom of the support base 1. The fixing rod 7 is fixed on both sides of the carrying trough 2. The electric cylinder 8 is installed on one side wall of the carrying trough 2 through a protective shell 4. The connecting plate 6 is fixed at the output end of the electric cylinder 8 and can move up and down along the fixing rod 7. The shielding section 10 is fixedly installed at the bottom of the connecting plate 6 and can be inserted into the material discharge port where the support base 1 and the guide section 3 are connected.
[0024] The drive mechanism includes a motor 5, a connecting shaft 11, a first gear 12 and a second gear 13. The connecting shaft 11 is fixedly installed at the bottom of the bearing groove 2 and inserted downward into the interior of the support base 1. Its bottom is rotatably connected to the support base 1. The first gear 12 is fixed to the outer wall of the connecting shaft 11. The second gear 13 is fixed at the output end of the motor 5 and meshes with the first gear 12 for transmission.
[0025] The mold for casting molten aluminum is placed on the periphery of the support base 1. Molten aluminum from the furnace is fed into the bearing tank 2. The shielding part 10 is composed of a cylinder and a frustum. The frustum is inverted and fixed to the bottom of the cylinder. The electric cylinder 8 is activated to push the connecting plate 6 and move the shielding part 10 upward, so that the shielding part 10 is removed from the discharge port at the bottom of the bearing tank 2. At this time, the molten aluminum can flow from the guide part 3 to the external mold. After the mold is filled with molten aluminum, the electric cylinder 8 is driven to move the shielding part 10 downward and insert it into the discharge port at the bottom of the bearing tank 2 to restrict the flow of molten aluminum.
[0026] At this time, the drive roller motor 5 drives the gear 12 to rotate through the gear 2 13. At the same time, the gear 12 drives the connecting shaft 11 to rotate, and the connecting shaft 11 drives the bearing groove 2 to rotate synchronously, so that the discharge port of the guide part 3 moves to the top of another set of molds. The drive electric cylinder 8 drives the blocking part 10 to move upward, and the molten aluminum is poured into the mold.
[0027] After placing the molds on the sides of the support base, molten aluminum can be poured into each mold by adjusting the position of the discharge port of the guide section 3. When pouring molten aluminum into other molds, the molds that have been filled with molten aluminum can be removed and replaced with new molds, saving time and improving efficiency.
[0028] There are two flow guides 3, which are symmetrically arranged about the central axis of the bearing groove 2, so as to pour aluminum molten material into the two molds at the same time.
[0029] A central seat 9 is also installed in the middle of the bottom surface of the bearing tank 2. The central seat 9 is set in a frustum structure so that the molten aluminum can fall from the discharge port at the bottom of the support seat 1.
[0030] The connecting plate 6 consists of an upper plate and a lower plate. The upper plate is fixedly connected to the lower plate through a connecting column, and the connecting column is fixed in the middle of the lower plate so that when the electric cylinder 8 drives the connecting plate 6 to the upper plate, the middle of the lower plate is subjected to force, ensuring that the lower plate slides normally up and down along the fixed rod 7.
[0031] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A device for casting molten aluminum from aluminum scrap, comprising a support base (1) and a casting mechanism and a driving mechanism mounted on the support base (1), characterized in that: The casting mechanism includes a bearing trough (2), a guide section (3), a connecting plate (6), a fixing rod (7), an electric cylinder (8), and a shielding section (10). The bearing trough (2) is rotatably mounted on the top of the support base (1). The guide section (3) is at least one connected to the bottom of the support base (1). The fixing rod (7) is fixed on both sides of the bearing trough (2). The electric cylinder (8) is mounted on one side wall of the bearing trough (2) through a protective shell (4). The connecting plate (6) is fixed at the output end of the electric cylinder (8) and can move up and down along the fixing rod (7). The shielding section (10) is fixedly mounted on the bottom of the connecting plate (6) and can be inserted into the material discharge port where the support base (1) and the guide section (3) are connected. The drive mechanism includes a motor (5), a connecting shaft (11), a first gear (12) and a second gear (13). The connecting shaft (11) is fixedly installed at the bottom of the bearing groove (2) and inserted downward into the interior of the support base (1). Its bottom is rotatably connected to the support base (1). The first gear (12) is fixed to the outer wall of the connecting shaft (11). The second gear (13) is fixed at the output end of the motor (5) and meshes with the first gear (12) for transmission.
2. The aluminum casting device after melting aluminum scrap according to claim 1, characterized in that: The flow guide (3) is provided in two parts, which are symmetrically arranged about the central axis of the bearing groove (2).
3. The aluminum casting device after melting aluminum scrap according to claim 2, characterized in that: A central seat (9) is also installed in the middle of the inner bottom surface of the bearing groove (2), and the central seat (9) is arranged in the form of a frustum.
4. The aluminum casting device after melting aluminum scrap according to claim 3, characterized in that: The connecting plate (6) consists of an upper plate and a lower plate. The upper plate is fixedly connected to the lower plate by a connecting column, and the connecting column is fixed in the middle of the lower plate.
5. The aluminum casting device after melting aluminum scrap according to claim 4, characterized in that: The shielding part (10) is composed of a cylinder and a frustum, and the frustum is inverted and fixed to the bottom of the cylinder.